CN102490249B - Forming method of ceramic wine bottle - Google Patents
Forming method of ceramic wine bottle Download PDFInfo
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- CN102490249B CN102490249B CN 201110392047 CN201110392047A CN102490249B CN 102490249 B CN102490249 B CN 102490249B CN 201110392047 CN201110392047 CN 201110392047 CN 201110392047 A CN201110392047 A CN 201110392047A CN 102490249 B CN102490249 B CN 102490249B
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Abstract
The invention relates to a forming method of a ceramic wine bottle, and production is carried out by adopting a normalized die structure. The die structure comprises a bottle body die, a die bottom plate, a die top plate and a bottle mouth bore sleeve which is arranged in a central through hole of the die top plate, wherein a sleeve plug is arranged in the bottle mouth bore sleeve. The method comprises the following production steps: assembling the die; upward, inversely and flatly placing the die bottom plate on a workbench; detaching the die bottom plate; pouring slurry; drawing out the sleeve plug after a while to realize that residual slurry in a plaster die flows out; removing residue slag at the port of the grouting plane of the bottle body die, and assembling the die bottom plate at he upper surface of the port of the bottle body die; rotating the whole die to guarantee that the die is placed to the obverse side, flatly placing the die bottom plate on the surface of the workbench; pouring quantitative slurry into the plaster die from the central hole of the bottle mouth bore sleeve to guarantee that the slurry is filled to the bottom of a product blank and jointed with the lower port of the wall of the blank; and curing and detaching the die. The ceramic wine bottle blank prepared by the forming method does not require fettling, the bottle mouth bore and capacity can achieve the designing requirements in one time.
Description
Technical field
The present invention relates to a kind of forming method of ceramic wine bottle, especially adopt the forming method of bottleneck normalization mould structure.
Background technology
When the ceramic wine bottle moulding is produced, generally take drain casting (single face is inhaled slurry) method moulding, the mud that is about to prepare is poured in the bottle plaster mold, because the suction suction-operated of plaster mold, mud progressively is adsorbed on plaster mold inner surface (goods moulding outer surface), after a period of time, is adsorbed in plaster mold inner surface mud and reaches when necessarily (being scheduled to) thickness, unnecessary mud in the mould is poured out, and bottle is just molded.This method is simple, can satisfy the designing requirement of the outer moulding of bottle, because interior bore, is difficult to meet the demands strict bottle mouth internal diameter and volumetric(al) standards requirement because of the base substrate variable thickness.Thereby need manually bottle mouth internal diameter to be repaired, because artificial manual repaired biscuit, when not only consuming expenses of labour, and qualification rate is low, has a strong impact on the business economic benefit.
Summary of the invention
Task of the present invention is to provide a kind of forming method of ceramic wine bottle, and when being intended to make its ceramic hollow injection forming, after the whole bottle moulding, internal diameter of the bottleneck does not need to carry out repaired biscuit again, can the interior bore standard of the disposable bottle that adheres to specification.
The present invention, adopt the normalization mould structure to produce, described normalization mould structure comprises the body mould and is positioned at the die bottom plate of its below and the top mold plate of the side of being located thereon, centre in top mold plate, be provided with the through hole consistent with the Bottle neck for wine bottle internal diameter, in through hole, the internal diameter of the bottleneck sleeve is set, the sleeve plug is set only in the internal diameter of the bottleneck sleeve, wherein, body mould, die bottom plate and top mold plate are the gypsum product, are being equipped with positioner between body mould and the die bottom plate and between body mould and the top mold plate, internal diameter of the bottleneck sleeve and sleeve plug only are metal or plastic part, and its production stage comprises:
A, the concentric vertical resulatant of body mould, die bottom plate and top mold plate in the mould structure is dressed up a whole set of mould, the internal diameter of the bottleneck sleeve is placed the through hole of top mold plate, again the sleeve plug only is loaded in the internal diameter of the bottleneck sleeve;
B, a whole set of die bottom plate is inverted towards the sky lies against on the workbench, on workbench, be provided with the groove that cooperates with a sleeve plug evagination;
C, die bottom plate is unloaded;
D, pour mud that drain casting uses into until the planar ends open height of slurries face to the body mould;
E, cross certain hour, when observing the mud liquid level and being down to specified altitude, firmly the sleeve plug is only extracted, allow unnecessary mud flows out in the plaster mold, till whole surplus slurries drain off only;
The residual body refuse of slip casting plane port of F, removing body mould reinstalls die bottom plate above the body mould port then;
G, a whole set of mould rotary face is placed, die bottom plate lies against on the work top;
H, quantitative mud is injected plaster mold from the centre bore of internal diameter of the bottleneck sleeve, allow it fill in the bottom of product base substrate, and engage with the lower port of base substrate wall;
Behind I, the process certain hour, treat that the mud in the plaster mold all is adsorbed curing, again the ceramic base substrate is carried out form removal, at first evenly firmly the internal diameter of the bottleneck sleeve is taken off, remove top mold plate and body mould again, the ceramic base substrate is taken out.
The present invention can be provided with the right angle flanging on the top of described internal diameter of the bottleneck sleeve, and the right angle flanging cooperates with the step location that top mold plate arranges.On the top of internal diameter of the bottleneck sleeve, be provided with hole enlargement level rank, hole enlargement level rank cooperate with sleeve plug hole enlargement step location only.
The present invention, because in mould structure, adopt the internal diameter of the bottleneck sleeve to control internal diameter of the bottleneck, and in moulding process, by at first time slip casting control mud settling amount with in second time grouting process, adopt quantitative filling to control the thickness (being capacity) of bottle, thereby make the bottle class base substrate of its preparation, do not need to carry out repaired biscuit, internal diameter of the bottleneck and capacity can disposablely reach designing requirement again.
Description of drawings
Fig. 1 is the structure chart of a kind of ceramic wine bottle normalization of embodiment mould.
Among the figure, 1, the sleeve plug only 11, hole enlargement step 2, internal diameter of the bottleneck sleeve 21, right angle flanging 22, hole enlargement level rank 3, top mold plate 4, body mould 5, die bottom plate 6, ceramic base substrate.
The specific embodiment
Embodiment 1, with reference to Fig. 1, a kind of ceramic wine bottle normalization mould structure, comprise body mould 4 and be positioned at the die bottom plate 5 of its below and the top mold plate 3 of the side of being located thereon, in the centre of top mold plate 3, be provided with the through hole consistent with the Bottle neck for wine bottle internal diameter, in through hole, internal diameter of the bottleneck sleeve 2 is set, sleeve plug only 1 is set, on the top of internal diameter of the bottleneck sleeve 2 in internal diameter of the bottleneck sleeve 2, be provided with right angle flanging 21, right angle flanging 21 cooperates with the step location that top mold plate 3 arranges.On the top of internal diameter of the bottleneck sleeve 2, be provided with hole enlargement level rank 22, hole enlargement level rank 22 only cooperate 1 hole enlargement step 11 location with the sleeve plug.Wherein, body mould 4, die bottom plate 5 and top mold plate 3 are the gypsum product, between body mould 4 and die bottom plate 5 and be equipped with positioner between body mould 4 and the top mold plate 3 and (do not draw among the figure, structural similarity with existing plaster mold), internal diameter of the bottleneck sleeve 2 and sleeve plug 1 are metal or plastic part only.
Embodiment 2, prepare the method for ceramic wine bottle by embodiment 1 described mould structure, its production stage comprises:
A, the body mould 4 in the mould structure, die bottom plate 5 and top mold plate 3 concentric vertical resulatants are dressed up a whole set of mould, and internal diameter of the bottleneck sleeve 2 is placed the through hole of top mold plate 3, the sleeve plug only 1 are loaded in the internal diameter of the bottleneck sleeve 2 again;
B, a whole set of die bottom plate is inverted towards the sky lies against on the workbench, on workbench, be provided with and the sleeve plug groove that cooperates of 1 evagination only;
C, die bottom plate 5 is unloaded;
D, pour into mud that drain casting uses until the slurries face to the planar ends open height of body mould 4 (the full mould of slurry and do not overflow);
E, mistake certain hour, observation mud liquid level is down to specified altitude and (is decided on the specification size of different product and the requirement of bottle wall thickness, according to existing method, just can draw by simple experiment) time, firmly the sleeve plug only 1 is extracted, allow unnecessary mud flows out in the plaster mold, until whole surplus slurries drain off clean till;
The residual body refuse of slip casting plane port of F, removing body mould 4 reinstalls die bottom plate 5 above body mould 4 ports then;
G, a whole set of mould rotary face is placed, die bottom plate 5 lies against on the work top;
H, will quantitatively (decide on the specification size of different product and the requirement of bottle wall thickness, according to existing method, the mud amount that just can draw by simple experiment) mud injects plaster mold from the centre bore of internal diameter of the bottleneck sleeve 2, allow it fill in the bottom of product base substrate, and engage with the lower port of base substrate wall;
Behind I, the process certain hour, treat that the mud in the plaster mold all is adsorbed curing, again the ceramic base substrate is carried out form removal, at first evenly firmly internal diameter of the bottleneck sleeve 2 is taken off, remove top mold plate 3 and body mould 4 again, ceramic base substrate 6 is taken out.
Claims (1)
1. the forming method of a ceramic wine bottle, it is characterized in that: adopt the normalization mould structure to produce, described normalization mould structure comprises body mould (4) and is positioned at the die bottom plate (5) of its below and the top mold plate (3) of the side of being located thereon, centre in top mold plate (3), be provided with the through hole consistent with the Bottle neck for wine bottle internal diameter, in through hole, internal diameter of the bottleneck sleeve (2) is set, sleeve plug only (1) is set in internal diameter of the bottleneck sleeve (2), wherein, body mould (4), die bottom plate (5) and top mold plate (3) are the gypsum product, be equipped with positioner between body mould (4) and the die bottom plate (5) and between body mould (4) and the top mold plate (3), internal diameter of the bottleneck sleeve (2) and sleeve plug only (1) are metal or plastic part, top in internal diameter of the bottleneck sleeve (2), be provided with right angle flanging (21) and hole enlargement level rank (22), right angle flanging (21) cooperates with the step location that top mold plate (3) arranges, hole enlargement level rank (22) only cooperate hole enlargement step (11) location of (1) with the sleeve plug, and its production stage comprises:
A, the body mould (4) in the mould structure, die bottom plate (5) and top mold plate (3) vertical resulatant are with one heart dressed up a whole set of mould, internal diameter of the bottleneck sleeve (2) is placed the through hole of top mold plate (3), again with the sleeve plug only (1) be loaded in the internal diameter of the bottleneck sleeve (2);
B, a whole set of die bottom plate is inverted towards the sky lies against on the workbench, on workbench, be provided with and the sleeve plug groove that cooperates of (1) evagination only;
C, die bottom plate (5) is unloaded;
D, pour mud that drain casting uses into until the planar ends open height of slurries face to body mould (4);
E, cross certain hour, when observing the mud liquid level and being down to specified altitude, firmly with the sleeve plug only (1) extract, allow unnecessary mud flows out in the plaster mold, until whole surplus slurries drain off clean till;
The residual body refuse of slip casting plane port of F, removing body mould (4) reinstalls body mould (4) above the port with die bottom plate (5) then;
G, a whole set of mould rotary face is placed, die bottom plate (5) lies against on the work top;
H, quantitative mud is injected plaster mold from the centre bore of internal diameter of the bottleneck sleeve (2), allow it fill in the bottom of product base substrate, and engage with the lower port of base substrate wall;
Behind I, the process certain hour, treat that the mud in the plaster mold all is adsorbed curing, again the ceramic base substrate is carried out form removal, at first evenly firmly internal diameter of the bottleneck sleeve (2) is taken off, remove top mold plate (3) and body mould (4) again, ceramic base substrate (6) is taken out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110392047 CN102490249B (en) | 2011-11-30 | 2011-11-30 | Forming method of ceramic wine bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110392047 CN102490249B (en) | 2011-11-30 | 2011-11-30 | Forming method of ceramic wine bottle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102490249A CN102490249A (en) | 2012-06-13 |
| CN102490249B true CN102490249B (en) | 2013-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110392047 Expired - Fee Related CN102490249B (en) | 2011-11-30 | 2011-11-30 | Forming method of ceramic wine bottle |
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| CN (1) | CN102490249B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102862213B (en) * | 2012-09-26 | 2015-10-28 | 深圳市国瓷永丰源瓷业有限公司 | A kind of prevent product neck from rupturing filling forming method and injection forming mould |
| CN103552145B (en) * | 2013-11-06 | 2016-02-03 | 广东尚高科技有限公司 | Annular base mould and the method with this Mold Making annular base |
| CN106272894A (en) * | 2016-08-21 | 2017-01-04 | 宜兴爱宜艺术陶瓷有限公司 | A kind of ceramic mud falls to note slurry molding method |
| CN106082982A (en) * | 2016-08-21 | 2016-11-09 | 宜兴爱宜艺术陶瓷有限公司 | A kind of boccaro polishes drips enameling method |
| CN107322760A (en) * | 2017-08-08 | 2017-11-07 | 重庆市民益陶瓷有限公司 | Grouting process, manufacture craft and the ceramic wine bottle slip casting mould of ceramic wine bottle |
| TWI731656B (en) * | 2020-04-21 | 2021-06-21 | 臺灣水泥股份有限公司 | Container and method for manufacturing the same |
| CN112060278A (en) * | 2020-09-24 | 2020-12-11 | 周之龙 | Wine jar grouting forming manufacturing process |
| CN113547609A (en) * | 2021-07-12 | 2021-10-26 | 广东雅诚德实业有限公司 | Manufacturing method of integrated ceramic cup |
| TWI778841B (en) * | 2021-10-22 | 2022-09-21 | 林家樑 | A ceramic container and the manufacturing method of the ceramic container |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4014448A (en) * | 1974-11-21 | 1977-03-29 | Regal China Corporation | Fired ceramic bottle having threaded neck |
| CN2633762Y (en) * | 2002-04-13 | 2004-08-18 | 崔光镐 | Plastic lid ceramic bottle |
| CN1739931A (en) * | 2003-05-01 | 2006-03-01 | 张民 | Separate making and adhering formation process of ceramic bottle |
| CN1868714A (en) * | 2006-05-11 | 2006-11-29 | 刘星 | Manufacturing method of compound handicraft bottle |
| CN201385370Y (en) * | 2009-04-08 | 2010-01-20 | 郭森镇 | Combined mould and equipment for fabricating ceramic wine bottle mouth |
-
2011
- 2011-11-30 CN CN 201110392047 patent/CN102490249B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4014448A (en) * | 1974-11-21 | 1977-03-29 | Regal China Corporation | Fired ceramic bottle having threaded neck |
| CN2633762Y (en) * | 2002-04-13 | 2004-08-18 | 崔光镐 | Plastic lid ceramic bottle |
| CN1739931A (en) * | 2003-05-01 | 2006-03-01 | 张民 | Separate making and adhering formation process of ceramic bottle |
| CN1868714A (en) * | 2006-05-11 | 2006-11-29 | 刘星 | Manufacturing method of compound handicraft bottle |
| CN201385370Y (en) * | 2009-04-08 | 2010-01-20 | 郭森镇 | Combined mould and equipment for fabricating ceramic wine bottle mouth |
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| CN102490249A (en) | 2012-06-13 |
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Granted publication date: 20130904 Termination date: 20171130 |