CN102489799A - Linear cutting method for aluminum alloy plate - Google Patents
Linear cutting method for aluminum alloy plate Download PDFInfo
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- CN102489799A CN102489799A CN2011103835447A CN201110383544A CN102489799A CN 102489799 A CN102489799 A CN 102489799A CN 2011103835447 A CN2011103835447 A CN 2011103835447A CN 201110383544 A CN201110383544 A CN 201110383544A CN 102489799 A CN102489799 A CN 102489799A
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- alloy plate
- aluminum alloy
- cutting method
- plate material
- linear cutting
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Abstract
The invention provides a linear cutting method for an aluminum alloy plate, wherein when the aluminum alloy plate (1) is under linear cutting, steel plates (2) are used for clamping the upper and lower two surfaces of the aluminum alloy plate (1), and the steel plates (2) as well as the aluminum alloy plate (1) are cut linearly together. According to the linear cutting method for the aluminum alloy plate, since the upper and lower two surfaces of the aluminum alloy plate are clamped by the thin steel plates, a linear cutting process is free from electromachining parameter optimization, working fluid improvement and conducting block improvement, and the aluminum alloy plate can be cut as a common steel plate is cut, such that the production cost is greatly reduced and the safety factor is increased greatly.
Description
Technical field
The present invention relates to line cutting field, especially, relate to a kind of wire cutting method of alloy plate material.
Background technology
At present; Alloy plate material is carried out the line cutting processing generally is to use wire cutting machine tool to process; Because the special nature of alloy plate material, the galvanic corrosion composition granule that produces in the online cutting is big, and working solution is prone to blocked and causes cooling condition poor; Wire electrode (generally using molybdenum filament) quick heating and temperature are high, often cause short circuit, burn silk; The aluminium oxide that galvanic corrosion simultaneously produces is bonded on the molybdenum filament easily; Can influence the roughness and the discharge performance that influences molybdenum filament of work piece surface; The wearing and tearing of feed piece have also been accelerated; Cause working (machining) efficiency low even can't process, also can produce the situation of disruptive discharge man-hour adding sometimes, operator's safety has also been constituted threat at the conducting block place.Existing improved one's methods following several kinds to what alloy plate material carried out the line cutting: the one, optimize the electric machining parameter, as reduce machining voltage, pulse width increases and suitably increases with the thickness of processing work, the pulse spacing strengthens, feed speed is adjusted into owes to follow the tracks of; The 2nd, improve the working solution condition, as use 1: 8 the emulsion aqueous solution and between work top two anchor clamps pad put sponge; The 3rd, conducting block is improved, as standard feed piece being changed into movable feed piece.All there is obvious defects in said method, changes the electric machining parameter and comes and can influence lathe to other particularly cuttings of large batch of steelwork, and adjustment repeatedly expends time in, and parameter adjustment has high requirements the shortage operability to operator's technical ability quality; Improve the working solution condition and need carry out provisional configuration, increased labour intensity, improved cost working solution; Conducting block belongs to machine tool accessories, makes improvements to order goods to relevant producer, and then cost can rise.
Summary of the invention
The object of the invention is to provide a kind of wire cutting method of alloy plate material, to solve the existing technical problem that need optimize the electric machining parameter, improve working solution and improve conducting block when alloy plate material is carried out the line cutting.
For realizing above-mentioned purpose, the invention provides a kind of wire cutting method of alloy plate material, when alloy plate material was carried out the line cutting, in the upper and lower faces use steel plate clamping of alloy plate material, steel plate and alloy plate material were cut by line together.
Further, the thickness of steel plate is 0.5mm～1.0mm.
Further, the wire electrode that uses in the wire cutting method is molybdenum filament, and the diameter of molybdenum filament is 0.05mm～0.15mm.
Further, the working solution that uses in the wire cutting method is the aqueous solution of DX-1 emulsion, and the mixed proportion of DX-1 emulsion and water is 1～3: 8.
Further, under constant temperature, carry out the line cutting, temperature is controlled at 20 ℃～25 ℃.
The present invention has following beneficial effect: the wire cutting method of alloy plate material of the present invention is owing to the upper and lower faces clamping at alloy plate material has sheet metal; Need not to optimize the electric machining parameter when making online cutting, improve working solution and improve conducting block; Can cut this alloy plate material as cutting general steel plate, greatly reduce production cost and improved safety coefficient.
Except top described purpose, feature and advantage, the present invention also has other purpose, feature and advantage.To do further detailed explanation to the present invention with reference to figure below.
Description of drawings
The accompanying drawing that constitutes the application's a part is used to provide further understanding of the present invention, and illustrative examples of the present invention and explanation thereof are used to explain the present invention, do not constitute improper qualification of the present invention.In the accompanying drawings:
Fig. 1 is the line incision principle structural representation of the preferred embodiment of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
Referring to Fig. 1; The wire cutting method of embodiment of the present invention; When using wire cutting machine tool that alloy plate material is carried out the line cutting, respectively use a block plate 2 to grasp this alloy plate material 1 at the upper and lower faces of alloy plate material 1, steel plate 2 is cut by line with alloy plate material 1 together.This method is specially adapted to use the wire cutting machine tool cutting alloy plate material that is commonly used to cutting steel plate; Be provided with because the configuration of the electric machining parameter of this lathe, working solution and conducting block all are the split requirements according to steel plate, cut alloy plate material with such lathe and occur obstruction and short circuit easily.Like this, on the two sides of alloy plate material sheet metal is set and carries out clamping, and steel plate and alloy plate material are carried out the line cutting together, can process as cutting steel plate.Because the equal clamping of the upper and lower faces of alloy plate material has steel plate; Make current loop flow to electrode wires from workpiece according to normal trend; The aluminium oxide cutting that in process, produces is simultaneously cleaned out on steel plate more easily, and can not stick on the wire electrode.Preferably, the thickness of steel plate 2 is 0.5mm～1.0mm, more preferably 0.7mm～0.8mm.The size of steel plate 2 only need satisfy and covers the line cutting path and leave clamping position and get final product, and the selection of steel plate 2 can expect select the steel plate from waste material steel plate, angle, greatly reduces processing cost.Preferably, the wire electrode 3 that uses in the wire cutting method is molybdenum filament, and the diameter of molybdenum filament is 0.05mm～0.15mm, more preferably 0.08mm～0.12mm.Preferably, the working solution 4 that uses in the wire cutting method is 1～3: 8 as the aqueous solution of DX-1 emulsion, the mixed proportion of DX-1 emulsion and water.Preferably, when alloy plate material is carried out the line cutting, under constant temperature, carry out the line cutting, temperature is controlled at a certain temperature value in 20 ℃～25 ℃ scopes.
The above is merely the preferred embodiments of the present invention, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. the wire cutting method of an alloy plate material is characterized in that, when alloy plate material (1) was carried out the line cutting, in upper and lower faces use steel plate (2) clamping of said alloy plate material (1), said steel plate (2) and said alloy plate material (1) were cut by line together.
2. wire cutting method according to claim 1 is characterized in that, the thickness of said steel plate (2) is 0.5mm～1.0mm.
3. wire cutting method according to claim 2 is characterized in that, the wire electrode that uses in the said wire cutting method (3) is molybdenum filament, and the diameter of said molybdenum filament is 0.05mm～0.15mm.
4. wire cutting method according to claim 3 is characterized in that, the working solution that uses in the said wire cutting method (4) is 1～3: 8 as the aqueous solution of DX-1 emulsion, the mixed proportion of said DX-1 emulsion and water.
5. wire cutting method according to claim 4 is characterized in that, under constant temperature, carries out the line cutting, and temperature is controlled at 20 ℃～25 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103835447A CN102489799A (en) | 2011-11-25 | 2011-11-25 | Linear cutting method for aluminum alloy plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103835447A CN102489799A (en) | 2011-11-25 | 2011-11-25 | Linear cutting method for aluminum alloy plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102489799A true CN102489799A (en) | 2012-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103835447A Pending CN102489799A (en) | 2011-11-25 | 2011-11-25 | Linear cutting method for aluminum alloy plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN102489799A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001812A (en) * | 2016-06-15 | 2016-10-12 | 苏州市振业模具有限公司 | Wire cutting machine for processing vehicle mold |
| CN107127411A (en) * | 2017-07-12 | 2017-09-05 | 天津市中环三峰电子有限公司 | A kind of processing electric discharge device and method that electrode is cut for thin-walled line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5176947A (en) * | 1990-12-07 | 1993-01-05 | International Business Machines Corporation | Electroerosion printing plates |
| US6007695A (en) * | 1997-09-30 | 1999-12-28 | Candescent Technologies Corporation | Selective removal of material using self-initiated galvanic activity in electrolytic bath |
| EP1659600A2 (en) * | 2004-11-22 | 2006-05-24 | Fujikura Ltd. | Electrode for a dye-senstitized solar cell |
| CN101268544A (en) * | 2005-09-23 | 2008-09-17 | 朗姆研究公司 | Actively heated aluminum baffle component having improved particle performance and methods of use and manufacture thereof |
| CN102166676A (en) * | 2011-05-23 | 2011-08-31 | 哈尔滨工业大学 | Method and device for machining insulating ceramic by reciprocating wire-cut electrical discharge machining |
-
2011
- 2011-11-25 CN CN2011103835447A patent/CN102489799A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5176947A (en) * | 1990-12-07 | 1993-01-05 | International Business Machines Corporation | Electroerosion printing plates |
| US6007695A (en) * | 1997-09-30 | 1999-12-28 | Candescent Technologies Corporation | Selective removal of material using self-initiated galvanic activity in electrolytic bath |
| EP1659600A2 (en) * | 2004-11-22 | 2006-05-24 | Fujikura Ltd. | Electrode for a dye-senstitized solar cell |
| CN101268544A (en) * | 2005-09-23 | 2008-09-17 | 朗姆研究公司 | Actively heated aluminum baffle component having improved particle performance and methods of use and manufacture thereof |
| CN102166676A (en) * | 2011-05-23 | 2011-08-31 | 哈尔滨工业大学 | Method and device for machining insulating ceramic by reciprocating wire-cut electrical discharge machining |
Non-Patent Citations (1)
| Title |
|---|
| 焦辎厚: "线切割加工硅钢片的工艺", 《电加工》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001812A (en) * | 2016-06-15 | 2016-10-12 | 苏州市振业模具有限公司 | Wire cutting machine for processing vehicle mold |
| CN107127411A (en) * | 2017-07-12 | 2017-09-05 | 天津市中环三峰电子有限公司 | A kind of processing electric discharge device and method that electrode is cut for thin-walled line |
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| C12 | Rejection of a patent application after its publication | ||
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Application publication date: 20120613 |