CN102489306B - Low-mercury catalyst for synthesizing vinyl chloride - Google Patents

Low-mercury catalyst for synthesizing vinyl chloride Download PDF

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Publication number
CN102489306B
CN102489306B CN201110380027.4A CN201110380027A CN102489306B CN 102489306 B CN102489306 B CN 102489306B CN 201110380027 A CN201110380027 A CN 201110380027A CN 102489306 B CN102489306 B CN 102489306B
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rare earth
low
mercury catalyst
catalyst
chloride
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CN102489306A (en
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陈肖虎
王凤君
王良栋
张雄堂
徐生智
唐晓宁
李武斌
曾英
陈明慧
朱瑞
陈庆
高珊珊
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GUIZHOU SIVER STAR GROUP CO Ltd
Guizhou University
Shaanxi Beiyuan Chemical Group Co Ltd
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Abstract

The invention relates to a low-mercury catalyst for synthesizing vinyl chloride. The catalyst is characterized by comprising the following components, by weight: 2.5-3.5% of HgCl2; 0.1-12.5% of BiCl3; 0.15-15% of ZnCl2; 0.1-7.00% of TiCl4; 2.75-3.25% of CuCl2; 0.3-8.3% of VCl3; 0.3-8.3% of rare earth chloride; 3-8.5% of BaCl2; and 62.5-75% of C. In the invention, BiCl3, ZnCl2, TiCl4, CuCl2, VCl3, as well as BaCl2 that are cheap and has catalytic performance and rare earth chloride are employed to substitute part of HgCl2 for preparing the low-mercury catalyst, the HgCl2 content of which can be reduced to less than 3.5% while the catalytic performance is fully guaranteed. Thus, not only is the energy consumption reduced, but the product cost of the catalyst is also lowered. Prepared by a step impregnation method, the low-mercury catalyst in the invention is characterized by simple process, effectiveness, energy saving, environmental protection, and convenient operation, and simultaneously can overcome problems existing in prior art, thus being suitable for the second-stage process of vinyl chloride synthesis.

Description

A kind of low mercury catalyst of synthesizing chloroethylene
Technical field
The present invention relates to a kind of preparation method of low mercury catalyst of synthesizing chloroethylene; Belong to synthesizing chloroethylene technical field.
Background technology
Mercury pollution is a serious Global Environmental Problems.The cry of international taboo mercury is more and more surging.China's year mercury use accounts for 30% ~ 40% of the whole world, and wherein generated by polyvinyl chloride by calcium carbide mercury use accounts for 60% of national mercury use.At present, Production of PVC enterprise of China 104, aggregated capacity is 1,781 ten thousand tons, wherein carbide 94, and production capacity is 1,362 ten thousand tons, accounts for 76.5% of aggregated capacity.Within 2009, China's polyvinyl chloride total output is 9,150,000 tons, and wherein generated by polyvinyl chloride by calcium carbide output 5,800,000 tons, accounts for 63.4% of total output.Restrict by resource structures, the situation of China's Production of PVC industry based on calcium carbide cannot change.
The Chinese government to mercury pollution control pay much attention to: Environmental Protection Department, the Ministry of Industry and Information Technology etc. 8 department combine issue literary composition, proposed for the end of the year 2015, generated by polyvinyl chloride by calcium carbide manufacturing enterprise all will use low mercury catalyst, specifies Heavy Metal Pollution target.
The patent of inventor herein's earlier application: mercuric chloride low-mercury catalyst and preparation method thereof, number of patent application 200910102437, active carbon is adopted to be carrier adsorption mercury chloride, mercury chloride in this catalyst formulation is 8.0% ~ 10.0%, its Hg chloride content is still higher, can not meet the demands.
In addition, VCM synthesis technique mostly adopts two-stage method, and one section is high concentration synthesis, and two sections is low concentration synthesis.The synthesizing chloroethylene under the effect at mercury catalyst at one section of operation middle and high concentration HCl and high concentration acetylene, reaction is violent, and release large calorimetric, after entering two sections of operations, the concentration of HCl and acetylene reduces greatly, reaction temperature and.Thus the mercury catalyst needed for a section and two sections is also because of difference.
Summary of the invention
The object of the invention is: the preparation method providing a kind of low mercury catalyst of synthesizing chloroethylene, reaches the HgCl reduced further in catalyst 2the object of content.
The present invention is formed like this: the low mercury catalyst of synthesizing chloroethylene, by weight, comprises following composition: HgCl 2: 2.5 ~ 3.5%; BiCl 3: 0.1 ~ 12.5%; ZnCl 2: 0.15 ~ 15%; TiCl 4: 0.1 ~ 7.00%; CuCl 2: 2.75 ~ 3.25%; VCl 3: 0.3 ~ 8.3%; Rare earth chloride: 0.3 ~ 8.3%; BaCl 23 ~ 8.5%; C:62.5 ~ 75%.
The low mercury catalyst of above-mentioned a kind of synthesizing chloroethylene, described BiCl 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl 2with rare earth chloride total amount≤32%.
The low mercury catalyst of above-mentioned a kind of synthesizing chloroethylene, by weight, comprises following composition: HgCl 2: 3.5%; BiCl 3: 3%; ZnCl 2: 4%; TiCl 4: 3%; CuCl 2: 3%; VCl 3: 4%; Rare earth chloride: 4%; BaCl 24%; Surplus is C.
The low mercury catalyst of above-mentioned a kind of synthesizing chloroethylene, described rare earth chloride is one of chloride of scandium, yttrium, lanthanum and/or cerium, or mixtures two or more arbitrarily.
Applicant finds through experiment, the BiCl in raw material of the present invention 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl 2under the process conditions of synthesizing chloroethylene, certain catalytic action itself is possessed with rare earth chloride.Choose reasonable BiCl 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl 2with the proportioning of rare earth chloride, utilize its cooperative effect, can be used for Substitute For Partial HgCl 2catalysis, reduce the consumption of mercury chloride.Compared with the existing technology, the cheap chloride BiCl of the present invention 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3and BaCl 2substitute expensive HgCl 2, environmental protection more.TiCl in formula 4good with the cooperative effect of rare earth chloride, the advantages such as low mercury catalyst long not easily deliquescence service time of preparation, has environmental protection, easy to operate, safe; The consumption of mercury can be reduced simultaneously further, overcome prior art Problems existing.
Through test, this reasonable mixture ratio scope is as follows, by weight, and HgCl 2: 2.5 ~ 3.5%; BiCl 3: 0.1 ~ 12.5%; ZnCl 2: 0.15 ~ 15%; TiCl 4: 0.1 ~ 7.00%; CuCl 2: 2.75 ~ 3.25%; VCl 3: 0.3 ~ 8.3%; Rare earth chloride: 0.3 ~ 8.3%; BaCl 23 ~ 8.5%; C:62.5 ~ 75%.Rare earth chloride is one of chloride of scandium, yttrium, lanthanum and/or cerium, or any two or more muriatic mixture.
The present invention develops the new low mercury catalyst of synthesis, with a large amount of cheap BiCl 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl 2with rare earth chloride Substitute For Partial HgCl 2produce low mercury catalyst, make to reduce HgCl in catalyst while fully ensureing catalytic performance 2content≤3.5%, not only reduces resource consumption, reduces the production cost of catalyst simultaneously.The low mercury catalyst of a kind of synthesizing chloroethylene prepared by the present invention is applicable to synthesizing chloroethylene two sections of operations.
Detailed description of the invention
Embodiments of the invention 1: according to following proportioning, HgCl 2: 3.5%; BiCl 3: 3%; ZnCl 2: 4%; TiCl 4: 3.5%; CuCl 2: 3%; VCl 3: 4.5%; Rare earth chloride: 4.4%; BaCl 26%; All the other are C.C selects active carbon.First by BiCl 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl and rare earth chloride dissolve, and then in the saturated solution dissolved, adds the active carbon (C) soaked by hydrochloric acid solution at low temperature; Be heated to 50 DEG C of dippings after 24 hours, the active carbon after dipping is put into containing HgCl 2solution for continuous carry out dipping 8 hours and take out, the predrying rear continuation drying of low temperature obtains product.
Through test, this reasonable mixture ratio scope is as follows, by weight, and HgCl 2: 2.5 ~ 3.5%; BiCl 3: 0.1 ~ 12.5%; ZnCl 2: 0.15 ~ 15%; TiCl 4: 0.1 ~ 7.00%; CuCl 2: 2.75 ~ 3.25%; VCl 3: 0.3 ~ 8.3%; Rare earth chloride: 0.3 ~ 8.3%; BaCl 23 ~ 8.5%; C:62.5 ~ 75%.Rare earth chloride is one of chloride of scandium, yttrium, lanthanum and/or cerium, or any two or more muriatic mixture.In formula, BiCl 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl 2≤ 32% is answered, good catalytic activity with rare earth chloride total amount.
Embodiments of the invention 2: according to following proportioning, HgCl 2: 3.5%; BiCl 3: 0.1%; ZnCl 2: 0.15%; TiCl 4: 0.1%; CuCl 2: 3.25%; VCl 3: 8.3%; Rare earth chloride: 8.3%; BaCl 28.5%; All the other are C.First by BiCl 3, ZnCl 2, TiCl 4dissolve, containing BiCl 3, ZnCl 2, TiCl 4the active carbon soaked by hydrochloric acid solution at low temperature is added in saturated solution; Be heated to 50 DEG C of dippings after 12 hours, the active carbon after dipping is put into containing CuCl 2, VCl 3, BaCl 2proceed dipping with control temperature in the solution of rare earth chloride 50 DEG C to take out for 12 hours, then the Product Activity charcoal after dipping is put into containing 3.5%HgCl 2solution in dipping 8 hours, take out low temperature predrying rear continuation drying and obtain product.Rare earth chloride is lanthanum chloride.
Embodiments of the invention 3: optimum proportioning is, by weight, by weight, comprise following composition: HgCl 2: 3.5%; BiCl 3: 3%; ZnCl 2: 4%; TiCl 4: 3%; CuCl 2: 3%; VCl 3: 4%; Rare earth chloride: 4%; BaCl 24%; All the other are C.First containing BiCl 3, ZnCl 2saturated solution in add the active carbon soaked by hydrochloric acid solution at low temperature; Be heated to 50 DEG C of dippings after 8 hours, the active carbon after dipping is put into containing TiCl 4, CuCl 2saturated solution in proceed dipping 8 hours, control temperature 50 DEG C, then by dipping after active carbon put into containing VCl 3, BaCl 2within 8 hours, take out with dipping in the solution of rare earth chloride, this stage is control temperature 50 DEG C still, then puts it into containing 3%HgCl 2solution in dipping 8 hours, take out after the predrying rear continuation drying of low temperature obtain product.Rare earth chloride is the chlorate mixture of scandium, yttrium and cerium.

Claims (5)

1. a low mercury catalyst for synthesizing chloroethylene, is characterized in that: by weight, comprises following composition: HgCl 2: 2.5 ~ 3.5%; BiCl 3: 0.1 ~ 12.5%; ZnCl 2: 0.15 ~ 15%; TiCl 4: 0.1 ~ 7.00%; CuCl 2: 2.75 ~ 3.25%; VCl 3: 0.3 ~ 8.3%; Rare earth chloride: 0.3 ~ 8.3%; BaCl 23 ~ 8.5%; C:62.5 ~ 75%.
2. according to the low mercury catalyst of a kind of synthesizing chloroethylene according to claim 1, it is characterized in that: described BiCl 3, ZnCl 2, TiCl 4, CuCl 2, VCl 3, BaCl 2with rare earth chloride total amount≤32%.
3. according to the low mercury catalyst of synthesizing chloroethylene according to claim 1, it is characterized in that: by weight, comprise following composition: HgCl 2: 3.5%; BiCl 3: 3%; ZnCl 2: 4%; TiCl 4: 3%; CuCl 2: 3%; VCl 3: 4%; Rare earth chloride: 4%; BaCl 24%; Surplus is C.
4. according to the low mercury catalyst of synthesizing chloroethylene according to claim 1, it is characterized in that: described C is active carbon.
5. according to the low mercury catalyst of synthesizing chloroethylene according to claim 1, it is characterized in that: described rare earth chloride is one of chloride of scandium, yttrium, lanthanum and/or cerium, or mixtures two or more arbitrarily.
CN201110380027.4A 2011-11-25 2011-11-25 Low-mercury catalyst for synthesizing vinyl chloride Expired - Fee Related CN102489306B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN104785285A (en) * 2015-05-07 2015-07-22 温县三陵化工厂 Low-mercury catalyst for synthesizing vinyl chloride and preparation method of low-mercury catalyst

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CN103551155B (en) * 2013-10-16 2015-08-19 贵州大龙银星汞业有限责任公司 A kind of synthesizing polyvinyl chloride low mercury catalyst and preparation method thereof
CN105080581B (en) * 2015-09-11 2017-05-17 浙江工业大学 Composite low solid mercury catalyst used for acetylene hydrochlorination and preparation method thereof
CN107486224A (en) * 2017-08-29 2017-12-19 贵州重力科技环保有限公司 A kind of ultralow solid mercury catalyst of high catalytic conversion and preparation method thereof
CN109317169A (en) * 2018-11-20 2019-02-12 湖北随州双星生物科技有限公司 A kind of graphite oxide support type catalyst without mercury and preparation method for synthesis vinyl chloride thereof
CN113131031B (en) * 2021-04-09 2022-07-15 贵州理工学院 Method for preparing ultra-low mercury catalyst by recycling waste batteries

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US4059438A (en) * 1973-12-13 1977-11-22 Hoechst Aktiengesellschaft Process for the work-up of a contaminated inactive mercury(II)chloride/active carbon-catalyst
CN101474567B (en) * 2008-09-19 2012-01-04 贵州省万山特区矿产公司 Method for producing powdery composite mercury catalyst
CN101890360B (en) * 2010-08-05 2012-07-25 李伟 Method for preparing novel catalyst used for hydrochlorination of acetylene

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104785285A (en) * 2015-05-07 2015-07-22 温县三陵化工厂 Low-mercury catalyst for synthesizing vinyl chloride and preparation method of low-mercury catalyst

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