CN102485567A - Traction sleeper for tank car - Google Patents

Traction sleeper for tank car Download PDF

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Publication number
CN102485567A
CN102485567A CN2010105688931A CN201010568893A CN102485567A CN 102485567 A CN102485567 A CN 102485567A CN 2010105688931 A CN2010105688931 A CN 2010105688931A CN 201010568893 A CN201010568893 A CN 201010568893A CN 102485567 A CN102485567 A CN 102485567A
Authority
CN
China
Prior art keywords
sleeper
cover plate
sleeper beam
under
tank car
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010105688931A
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Chinese (zh)
Inventor
何远新
侯军
金耀辉
郑继承
韩志坚
郭小锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xian Railway Transportation and Equipment Co Ltd
Original Assignee
Xian Railway Transportation and Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xian Railway Transportation and Equipment Co Ltd filed Critical Xian Railway Transportation and Equipment Co Ltd
Priority to CN2010105688931A priority Critical patent/CN102485567A/en
Publication of CN102485567A publication Critical patent/CN102485567A/en
Pending legal-status Critical Current

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Abstract

The invention provides a traction sleeper for a tank car, which comprises a traction beam and sleeper beams; the sleeper beams are symmetrically arranged at both sides of the traction beam; the sleeper beams comprise cover plates at the lower sides of the sleeper beams and the web plates of the sleeper beams, wherein the web plates of the sleeper beams are directly arranged on the cover plates at the lower sides of the sleeper beams; the plate surfaces of the cover plates at the lower sides of the sleeper beams, which are connected with the lower wing surface of the traction beam, are in a flat-plate type structure; according to the traction sleeper for the tank car, a lower middle cover plate of a sleeper beam of a traditional traction sleeper is cancelled; moreover, the cover plates at the lower sides of the sleeper beams are changed into the flat-plate type structure, the problems of local clearance between a lower wing surface of Z-shaped steel at one side of a traction beam and a lower middle cover plate of a sleeper beam, which exists in an original structure, residual stress at a bending position and strong assembly of the original structure, which exists when the lower middle cover plate of the sleeper beam is welded and cover plates at the lower side of the sleeper beam are in grouped welding, are eliminated, and the reliability of the fatigue strength of a traction sleeper structure is enhanced; and moreover, longitudinal reinforcing rib plates are arranged on the cover plates at the lower sides of the sleeper beams, and the supporting capacity and the structural stability of the sleeper beams are reinforced.

Description

A kind of tank car pillow pulling
Technical field
The present invention relates to a kind of rail road tank car traction and bolster.
Background technology
At present; All adopted cover plate structure under the sleeper beam in existing tens thousand of the rail road tank car traction and bolster structures of China, as depicted in figs. 1 and 2, it is between the draw beam and body center plate that are formed by two Yi shape steel assembly weldings; It structurally deposits a bending region, tie welding with sleeper beam under the side cover plate bottom surface.
Because the excitation of track irregularity, tank car is bearing complicated dynamic load effect, and tank car pillow pulling structure is born complicated dynamic stress.Cover plate structure under the sleeper beam is because between the draw beam and body center plate that are formed by two Yi shape steel assembly weldings; With the tank car car body operating mode of drifting along is example; The vertical vibration of bogie truck passes to body center plate through truck center plate, passes to side cover plate under draw beam, integral type rear draft lug and center filler, the sleeper beam through cover plate under the sleeper beam again, and cover plate is on the direct bang path of live load under the sleeper beam; Self bear the dynamic stress of alternation, force-bearing situation is comparatively abominable.
Cover plate is owing to structurally exist the bending region under the sleeper beam, in the manufacturing process of reality, to the pillow pulling group to self the stressed adverse influence of all having brought.For a long time, this influence is not realized, and structurally continues to use original design always.
A kind of influence be the existence of bending region influence cover plate and draw beam under the sleeper beam group to after symmetry, mainly be because bending is not the processing technology of a precise forming, the bigger symmetry error of the bending of cover plate both sides existence under the same sleeper beam; Be used for simultaneously with sleeper beam under the right draw beam of cover plate group form by two Yi shape steel assembly weldings, the width error that the Yi shape steel lower aerofoil exists also can influence group to after symmetry.These two principal elements can cause under the sleeper beam cover plate group to back on the Yi shape steel lower aerofoil with respect to draw beam and asymmetric (the nearly 20mm that the symmetry tolerance is big); Make to produce local gap between the cover plate under Yi shape steel lower aerofoil and the sleeper beam of draw beam one side, as shown in Figure 3.
Careful research of structure stress FEM calculation and Test Study on Strength result show; The existence of this local gap is remarkable for the stressing influence of cover plate structure under the sleeper beam: influence cover plate structure under the sleeper beam and the live load of body center plate transmission is delivered to side cover plate gets under the sleeper beam that the big Yi shape steel lower aerofoil of rigidity and sleeper beam form; The cover plate structure self is born the live load that can't transmit owing to the existence in gap, the dynamic stress of bearing alternation in the bending region under the sleeper beam.Result of study shows that when the side cover plate contact condition was good under cover plate under the sleeper beam and the sleeper beam, the stress level of cover plate structure appeared near the bending region under the sleeper beam about 60Mpa; And local gap is when big, and the stress level of cover plate structure appears near the bending region about 167Mpa under the sleeper beam, apparently higher than the former.
Second kind of adverse effect is: the bending region of cover plate is through realizing through Bending Processing technology on the numerical control bending lathe under the sleeper beam; Bending Processing technology is a kind of plastic forming technology, can cause having unrelieved stress in the bending region, owing to be upwards bending; For cover plate under the sleeper beam; Can bear the residual tension effect at lower surface, the unrelieved stress test result of carrying out shows that the numerical value of residual tension approaches 100Mpa; For cover plate under the sleeper beam that bears reverse stress; The bending region exists bigger unrelieved stress to be equivalent to increase the steady component of stress numerical value that it bore, and has reduced structure bearing capacity, and is unfavorable to the strength at repeated alternation of structure.
The third adverse effect is: all factors such as resilience of sheet material after manufacturing errors and the bending during owing to Bending Processing; The accuracy of cover plate radius bend is difficult to accurate assurance under the sleeper beam; Cause under the sleeper beam that can there be bigger gap in side cover plate under the cover plate and sleeper beam when assembly welding, when assembly welding,, have to use frock to make under the sleeper beam cover plate K/UP again for reducing the gap; As shown in Figure 4, further aggravated near the stressed bending region of cover plate under the sleeper beam.
More than various adverse influences increased the risk of tank car pillow pulling structural failure, cause the part tank car in utilization, near cover plate structure bending region under the sleeper beam, to occur connecting endurance crack longitudinally along car body.
Summary of the invention
In order to solve the problem that endurance crack appears in cover plate structure under the tank car sleeper beam that exists in the prior art, the invention provides a kind of tank car pillow pulling.
The technical scheme of technical solution problem of the present invention is: a kind of tank car pillow pulling comprises draw beam, sleeper beam; Said sleeper beam is symmetricly set in the draw beam both sides, and its special character is: said sleeper beam comprises side cover plate under the sleeper beam, body bolster diaphragm, and said body bolster diaphragm is set directly under the sleeper beam on the side cover plate; The bonded assembly plate face of the lower aerofoil of side cover plate and draw beam is a plate armature under the said sleeper beam.
Above-mentioned under sleeper beam side cover plate be provided with the waling plate near the bending region of draw beam.
Above-mentioned draw beam is the Yi shape steel of two butt joints.
Above-mentioned pillow pulling comprises body center plate; Body center plate is placed on the draw beam Yi shape steel lower aerofoil.
Above-mentioned pillow pulling also comprises body bolster diaphragm; Said body bolster diaphragm is vertically installed in the top of side cover plate under the said sleeper beam and is fixed on the both sides of draw beam.
The stage casing of above-mentioned body bolster diaphragm also be provided with respectively with body bolster diaphragm and sleeper beam under the vertical sleeper beam stay bearing plate of side cover plate.
Above-mentioned pillow pulling also comprises rear draft lug; Said rear draft lug is arranged in the cavity between the Yi shape steel and is set to one with the base of cartridge.
Tank car pillow pulling of the present invention has the following advantages:
1, the present invention has cancelled cover plate under the sleeper beam of existing pillow pulling; And change side cover plate under the sleeper beam into plate armature; The powerful packing problem that the unrelieved stress, original structure of having eliminated the local gap between the cover plate, bending part under Yi shape steel lower aerofoil and the sleeper beam of draw beam one side that original design exists exists during the side cover plate assembly welding under cover plate and the sleeper beam under the welding sleeper beam has improved the strength at repeated alternation reliability of pillow pulling structure.
2, the present invention is provided with the waling plate on the side cover plate under sleeper beam, has strengthened the supporting capacity and the structural stability of sleeper beam.
3, simple in structure, can adapt to existing tank car production facilities and technology.
Description of drawings
Fig. 1-4 is the pillow pulling structural representation of prior art;
Fig. 5 is a structural representation of the present invention;
Fig. 6 is that the A of Fig. 5 is to structural representation;
Fig. 7 is a waling plate structure scheme drawing of the present invention.
The specific embodiment
Referring to Fig. 5 and Fig. 6, tank car pillow pulling of the present invention, its preferred embodiments is:
Pillow pulling comprises end carriage 1, be arranged at end carriage 1 middle part and the draw beam 8 vertical with end carriage 1, be vertically installed in the curb girder 2 at end carriage 1 two ends; Curb girder 2 is connected with end carriage 1; The other end of curb girder 2 is provided with vertical with curb girder 2 and is symmetrically distributed in the sleeper beam of draw beam 8 both sides; Sleeper beam comprises that the body bolster diaphragm 5 that laterally arranges with end carriage 1 and vertical is connected and is distributed in side cover plate 7 under the sleeper beam of body bolster diaphragm 5 belows, and side cover plate 7 is arranged at the lower aerofoil of draw beam 8 under the sleeper beam, and promptly body bolster diaphragm 5 also is the both sides that are fixed on draw beam 8; The stage casing of body bolster diaphragm 5 also is vertically installed with sleeper beam stay bearing plate 6; Body center plate 11 is installed on the lower aerofoil of draw beam 8; Integral type rear draft lug and center filler 9 are placed in the inner chamber of draw beam 8, are used to transmit longitudinal force and support the power that body center plate 11 bears; Front draft lug 10 is arranged in the cavity near the draw beam 8 of end carriage 1; Body bolster diaphragm 5 and curb girder 2 bonded assemblys one end be provided with side pipe pillar 4 and be used for fixing, bonded assembly connecting panel 3.One section that side cover plate 7 docks with the lower aerofoil of Yi shape steel under the sleeper beam of the present invention is set to slab construction; Cancelled cover plate under the sleeper beam of existing pillow pulling; The powerful packing problem that the unrelieved stress, original structure of having eliminated the local gap between the cover plate, bending part under Yi shape steel lower aerofoil and the sleeper beam of draw beam one side that original design exists exists during the side cover plate assembly welding under cover plate and the sleeper beam under the welding sleeper beam has improved the strength at repeated alternation reliability of pillow pulling structure.
Draw beam 8 of the present invention adopts the Yi shape steel of symmetry welding.
The later-model draw beam 8 of this practical formula the time is that lower aerofoil with its Yi shape steel is a positioning reference in welding, guarantees the planeness of its lower aerofoil, when installing cartridge 11, eliminates the gap between body center plate and the Yi shape steel lower aerofoil.
In addition, side cover 7 plates can be provided with waling plate 13 near the bending region of draw beam 8 under sleeper beam of the present invention, and referring to Fig. 7, waling plate 13 can vertically be vertically installed under the sleeper beam on the side cover plate 7.

Claims (6)

1. a tank car pillow pulling comprises draw beam, sleeper beam; Said sleeper beam is symmetricly set in the draw beam both sides, it is characterized in that: said sleeper beam comprises side cover plate under the sleeper beam, body bolster diaphragm, and said body bolster diaphragm is set directly under the sleeper beam on the side cover plate; The bonded assembly plate face of the lower aerofoil of side cover plate and draw beam is a plate armature under the said sleeper beam.
2. tank car pillow pulling according to claim 1 is characterized in that: side cover plate is provided with the waling plate near the bending region of draw beam under the said sleeper beam.
3. tank car pillow pulling according to claim 2 is characterized in that: said draw beam is the Yi shape steel of two butt joints.
4. according to claim 1 or 2 or 3 described tank car pillow pullings, it is characterized in that: said pillow pulling comprises body center plate; Said body center plate is placed on the draw beam Yi shape steel lower aerofoil.
5. tank car pillow pulling according to claim 4 is characterized in that: the stage casing of said body bolster diaphragm also be provided with respectively with body bolster diaphragm and sleeper beam under the vertical sleeper beam stay bearing plate of side cover plate.
6. tank car pillow pulling according to claim 5 is characterized in that: said pillow pulling also comprises rear draft lug; Said rear draft lug is arranged in the cavity between the Yi shape steel and is set to one with the base of cartridge.
CN2010105688931A 2010-12-01 2010-12-01 Traction sleeper for tank car Pending CN102485567A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105688931A CN102485567A (en) 2010-12-01 2010-12-01 Traction sleeper for tank car

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Application Number Priority Date Filing Date Title
CN2010105688931A CN102485567A (en) 2010-12-01 2010-12-01 Traction sleeper for tank car

Publications (1)

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CN102485567A true CN102485567A (en) 2012-06-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103318217A (en) * 2013-06-29 2013-09-25 南车南京浦镇车辆有限公司 Mounting structure of car-coupler shock absorber

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5076173A (en) * 1990-08-27 1991-12-31 Acf Industries, Incorporated Lifting hook arrangement for railway tank car
CN2825388Y (en) * 2005-10-03 2006-10-11 中国北车集团西安车辆厂 Traction and bolster device for tank car without underframe
CN201334016Y (en) * 2008-12-18 2009-10-28 南车长江车辆有限公司 Railway tank car traction bolster device with transverse sill structure
CN201410955Y (en) * 2009-06-19 2010-02-24 西安轨道交通装备有限责任公司 Tanker draft sill and body bolster device with connecting piece
CN201901141U (en) * 2010-12-01 2011-07-20 西安轨道交通装备有限责任公司 Tank car traction and bolster device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5076173A (en) * 1990-08-27 1991-12-31 Acf Industries, Incorporated Lifting hook arrangement for railway tank car
CN2825388Y (en) * 2005-10-03 2006-10-11 中国北车集团西安车辆厂 Traction and bolster device for tank car without underframe
CN201334016Y (en) * 2008-12-18 2009-10-28 南车长江车辆有限公司 Railway tank car traction bolster device with transverse sill structure
CN201410955Y (en) * 2009-06-19 2010-02-24 西安轨道交通装备有限责任公司 Tanker draft sill and body bolster device with connecting piece
CN201901141U (en) * 2010-12-01 2011-07-20 西安轨道交通装备有限责任公司 Tank car traction and bolster device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
赵永吉: "全钢浴盆式运煤敞车底架制造工艺", 《机车车辆工艺》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103318217A (en) * 2013-06-29 2013-09-25 南车南京浦镇车辆有限公司 Mounting structure of car-coupler shock absorber
CN103318217B (en) * 2013-06-29 2016-08-17 中车南京浦镇车辆有限公司 A kind of mounting structure of coupler and draft gear

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Application publication date: 20120606