CN102478831A - Novel automatic programming system of shrapnel numerical control machine tool and programming method thereof - Google Patents
Novel automatic programming system of shrapnel numerical control machine tool and programming method thereof Download PDFInfo
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Abstract
The invention provides a novel automatic programming system of a shrapnel numerical control machine tool and a programming method thereof. The data of a data input unit are delivered in sequence to a processing solid model database and a design system CAX (Computer Aided X) integration platform through an I/O (Input/Output) access module. The data of the design system CAX integration platform exchange data with a cutter parameter management module, a cutting feed trail emulation module, a cutter spacing file generation module and a general post processing configuration file module respectively; and then the data are delivered in sequence to a transmission management module and a numerical control code instruction memory, and the numerical control machine tool works according to numerical control (NC) code instructions. The novel automatic programming system disclosed by the invention has the advantages of high programming efficiency of a processing technology, easy operation, high quality, convenience, rapidness and the like, and is favorable for improving the normalization and unitarity of processing parameters, finishing the operation of processing cutting feed trail emulation, generating cutter spacing files, and converting cutter spacing files into NC codes to control the numerical control machine tool to work, and remarkably shortening the technology compiling period of a shrapnel, therefore the automatic programming system can meet the demand for rapidly developing military hardware for modern warfare.
Description
Technical field
The present invention relates to howitzer mechanical processing technique technology, particularly relate to a kind of new-type howitzer numerically-controlled machine automatic programming system and programmed method thereof.
Background technology
Digital control processing is that requisite important composition is the key that networking is produced partly in the modern production.But the programming of existing digital control processing mainly is to rely on that the people is manual to programme and transmit; Especially the production for howitzer does not also have the CNC automatic programming system; Because having, the production of howitzer becomes in batches, becomes kind, the anxious characteristics of task; So bring heavy programing work must for the numerical control technologist, for example, cutting parameter, advance and retreat cutter parameter, the amount of feeding, cutting speed, process redundancy and franchise, cutter parameters and relevant special machined parameters etc.; So just require the numerical control technologist must have very high professional knowledge, could satisfy the requirement that networking is produced.How a kind of numerically-controlled machine processing automatic programming system and programmed method can be arranged; It can convenient, fast high-quality automated programming, is not too high to technologist's competency profiling again simultaneously, easy operating; Satisfy the demand of the production of networking, this has problem to be solved in prior art just.
Summary of the invention
The objective of the invention is technical matters to existing howitzer numerically-controlled machine processing technology programming existence; Provide a kind of processing technology programming efficiency height, easy operating, quality good; Conveniently the howitzer numerically-controlled machine is processed automatic programming system and programmed method; Significantly shorten the machine tooling technics institution cycle of howitzer, protect positive product quality, enhance productivity.
A kind of new-type howitzer numerically-controlled machine automatic programming system of the present invention and programmed method thereof; Wound accepted way of doing sth process principle based on I-DEAS; Be three-dimensional digital, networked digital control processing automatic programming system, accomplish the emulation of processing tool track, generate cutter location file, convert cutter location file to the NC code, be transferred to numerically-controlled machine by the DNC program and process; Significantly shorten the machine tooling technics institution cycle of howitzer, can satisfy the needs of the rapid development of modern war weaponry.
The present invention includes data input cell, processing entity model database, design system CAX integrated platform, cutter parameters administration module, tool track emulation module, cutter location file generation module, general rearmounted processing configuration file module, transport management module, numerical control code command memory; The data of data input cell flow to the processing entity model database through the I/O access module; The processing entity model database be one can access product to be processed geometric element data and the database of performance factor data; Simultaneously can create the 3D solid blank; The data of processing entity model database flow to design system CAX integrated platform through the I/0 access module; Design system CAX integrated platform is an ES/CAD/CAE/CAPP/CAM integrated system; Be distributed, client/server architecture, deposit the data of central database (public database) on the server, i.e. the data of design system CAX integrated platform; Deposit the data in local data bank (private data storehouse) on the client computer, i.e. the data of each client terminal; Design system CAX integrated platform carries out unified management to central database and local data bank, is furnished with the integrated application software of a cover on each client computer; The data of design system CAX integrated platform through data bus respectively with cutter parameters administration module, tool track emulation module, cutter location file generation module, the mutual swap data of general rearmounted processing configuration file module; The cutter parameters administration module is to utilize database that machined parameters is effectively managed, comprise cutting parameter, advance and retreat cutter parameter,
The amount of feeding, cutting speed, process redundancy and franchise, cutter parameters and relevant special machined parameters etc.; The method can significantly reduce engineering technical personnel's workload; Effectively increase work efficiency; Can also improve the standardization and the unitarity of machined parameters, help the seamless integrated of CAM and CAPP; The tool track emulation module is to accomplish the movement locus emulation that adds tool setting in man-hour tool; The cutter location file generation module is that the cutter location file of accomplishing process tool generates; General rearmounted processing configuration file module is the option file and the configuration file of lathe to the user to be provided through the Ideas post processor, generates the NC code; The data of cutter parameters administration module, tool track emulation module, cutter location file generation module, general rearmounted processing configuration file module are transported to transport management module through the I/O access module respectively, and transport management module is a remote data transmission system that is guaranteed by hardware; The data of transport management module flow to the numerical control code command memory through the I/0 access module, are transferred to numerically-controlled machine by MOXA serial ports 485 address cards and interface server KS one 232N again, and numerically-controlled machine comes work according to numerical control NC code command.
The workflow of a kind of new-type howitzer numerically-controlled machine automatic programming system of the present invention and programmed method thereof is: (1) processing automated programming administrative unit is initial actuating, the related data of input howitzer processing parts; (2) read in the product drawing parameter information, read processing howitzer part Coefficient; (3) create the blank three-dimensional entity model, according to the information creating 3D solid blank drawing of product drawing; (4) machined parameters and general rearmounted configuration file are confirmed machined parameters and are selected general rearmounted configuration file; (5) generate cutter location file and tool track emulation, in I-DEAS last generation cutter location file and tool track emulation; (6) creation processing NC code is at the last creation processing of I-DEAS NC code; (7) show the editing files text, the body of an instrument of processing NC code is shown and edits; (8) be transferred to numerically-controlled machine, be transferred to numerically-controlled machine through hardware net; (9) processing test specimen; (10) test specimen detects, and the test specimen of processing is tested, if defective, then turns back to step (4), if little deviation is arranged, then turns back to step (7), if qualified, then proceeds; (11) networked transfer management registration, batch process through networked transfer management and registration, can be produced in enormous quantities; (12) finish.
It is good that the present invention has a processing technology programming efficiency height, easy operating, quality; Advantage such as convenient and swift; Improve the standardization and the unitarity of machined parameters; Accomplish the emulation of processing tool track, generate cutter location file, convert cutter location file the work of to NC code control numerically-controlled machine, significantly shorten the technics institution cycle of howitzer, can satisfy the needs of the rapid development of modern war weaponry.
Description of drawings
Fig. 1 is the structural representation of a kind of new-type howitzer numerically-controlled machine automatic programming system of the present invention and programmed method thereof;
Fig. 2 is the workflow diagram of a kind of new-type howitzer numerically-controlled machine automatic programming system of the present invention and programmed method thereof;
Among Fig. 1: 1 data input cell, 2 processing entity model databases, 3 design system CAX integrated platforms, 4 cutter parameters administration modules, 5 tool track emulation modules, 6 cutter location file generation modules, 7 general rearmounted processing configuration file modules, 8 transport management module, 9 numerical control code command memories, 10 MOXA serial ports .485 address cards, 11 interface server KS, one 232N, 12 numerically-controlled machines.
Embodiment
Further specify the workflow of organization plan of the present invention and automatic programming method below in conjunction with instance.
As shown in Figure 1; A kind of new-type howitzer numerically-controlled machine automatic programming system and programmed method thereof comprise data input cell 1, processing entity model database 2, design system CAX integrated platform 3, cutter parameters administration module 4, tool track emulation module 5, cutter location file generation module 6, general rearmounted processing configuration file module 7, transport management module 8, numerical control code command memory 9.The data of data input cell l flow to processing entity model database 2 through the I/0 access module; The processing entity model database be one can the access product to be processed geometric element data and the database of performance factor data; According to the geometric element data and the performance factor data of product, can support to create the 3D solid blank drawing simultaneously.
The data of processing entity model database 2 flow to design system CAX integrated platform 3 through I/0 access mould; Design system CAX integrated platform is an ES/CAD/CAE/CAPP/CAM integrated system; It is distributed, client/server architecture; Deposit central database (public database) on the server; Deposit local data bank (private data storehouse) on the client computer, 3 pairs of central databases of design system CAX integrated platform and local data bank carry out unified management, are furnished with the integrated application software of a cover on each client computer.The data of design system CAX integrated platform 3 through data bus respectively with cutter parameters administration module 4, tool track emulation module 5, cutter location file generation module 6, general rearmounted processing configuration file module 7 mutual swap datas; Cutter parameters administration module 4 is to utilize database that machined parameters is effectively managed; Comprise cutting parameter, advance and retreat cutter parameter, the amount of feeding, cutting speed, process redundancy and franchise, cutter parameters and relevant special machined parameters etc., the method can significantly reduce the engineering skill
Art personnel's workload is effectively increased work efficiency, and can also improve the standardization and the unitarity of machined parameters, helps the seamless integrated of CAM and CAPP.Tool track emulation module 5 is to accomplish the motion simulation that adds tool setting in man-hour tool.Cutter location file generation module 6 is generations of accomplishing the cutter location file of process tool.General rearmounted processing configuration file module 7 is to offer option file and the configuration file that the user generates lathe through the Ideas post processor, generates the Nc code.The data of cutter parameters administration module 4, tool track emulation module 5, cutter location file generation module 6, general rearmounted processing configuration file module 7 flow to transport management module 8 through the I/O access module respectively, and transport management module 8 is to guarantee the remote data transmission system by hardware.The data of transport management module 8 flow to numerical control code command memory 9 through the I/O access module; Be transferred to numerically-controlled machine 12 by MOXA serial ports 485 address cards 10 with interface server KS one 232N 11 again, numerically-controlled machine 12 comes work according to numerical control NC code command.
As shown in Figure 2, step 10 is initial actuating for processing automated programming administrative unit, and the related data of input howitzer processing parts has interface prompt during input; Step 11 reads processing howitzer part Coefficient for reading in the product drawing parameter information; Step 12 is for creating the blank three-dimensional entity model, according to the information creating 3D solid blank drawing of product drawing; Step 13 is machined parameters and general rearmounted configuration file, confirms machined parameters and selects general rearmounted configuration file; Step 14 generates cutter location file and tool track emulation for generating cutter location file and tool track emulation on worker one DEAS; Step 15 is creation processing NC code, at the last creation processing of I-DEAS NC code; Step 16 is for showing the editing files text, and the body of an instrument of processing NC code is shown and edits; Step 17 is transferred to numerically-controlled machine for being transferred to numerically-controlled machine through hardware net; Step 18 is the processing test specimen; Step 19 detects for test specimen, and the test specimen of processing is tested, if defective, then turns back to step 13, if little deviation is arranged, then turns back to step 16, if qualified, then proceeds; Step 20 is networked transfer management registration, produces in batches, through networked transfer management and registration, can produce in enormous quantities; Step 21 finishes.
Claims (2)
1. new-type howitzer numerically-controlled machine automatic programming system and programmed method thereof; It is characterized in that; Comprise data input cell, processing entity model database, design system CAX integrated platform, cutter parameters administration module, tool track emulation module, cutter location file generation module, general rearmounted processing configuration file module, transport management module, numerical control code command memory; The data of data input cell flow to processing entity model database and design system CAX integrated platform successively through the I/O access module; The processing entity model database be one can access product to be processed geometric element data and the database of performance factor data; Simultaneously can support to create the 3D solid blank; The data of design system CAX integrated platform through data bus generate with cutter parameters administration module, tool track emulation module, cutter location file respectively, the mutual swap data of general rearmounted processing configuration file; General rearmounted processing configuration file module provides lathe option file and configuration file to the user; Generate the NC code; The data of cutter parameters administration module, tool track emulation module, cutter location file generation module, general rearmounted processing configuration file module flow to transport management module, numerical control code command memory through the I/O access module respectively successively, flow to numerically-controlled machine by MOXA serial ports 485 address cards and interface server KS one 232N again, and numerically-controlled machine comes work according to numerical control NC code command; Design system CAX integrated platform is an ES/CAD/CAE/CAPP/CAM integrated system, is distributed, client/server architecture, deposits central database on the server, i.e. the data of design system CAX integrated platform; Deposit local data bank on the client computer, i.e. the data of each client terminal; Design system CAX integrated platform carries out unified management to central database and local data bank, is furnished with the integrated application software of a cover on each client computer; The cutter parameters administration module is to utilize database that machined parameters is effectively managed, and comprises cutting parameter, advance and retreat cutter parameter, the amount of feeding, cutting speed, process redundancy and franchise, cutter parameters and relevant special machined parameters.
2. a howitzer numerically-controlled machine is processed automatic programming method, it is characterized in that the workflow of automatic programming method is:
(1) processing automated programming administrative unit is initial actuating, the related data of input howitzer processing parts;
(2) read in the product drawing parameter information, read the howitzer part Coefficient of processing;
(3) create the blank three-dimensional entity model, according to the information creating 3D solid blank drawing of product drawing
(4) machined parameters and general rearmounted configuration file are confirmed machined parameters and are selected general rearmounted configuration file;
(5) generate cutter location file and tool track emulation, in I-DEAS last generation cutter location file and tool track emulation;
(6) creation processing NC code is at the NC code of the last creation processing of I-DEAS;
(7) show the editing files text, the body of an instrument of processing NC code is shown and edits;
(8) be transferred to numerically-controlled machine, be transferred to numerically-controlled machine through hardware net;
(9) processing test specimen;
(10) test specimen detects, and the test specimen of processing is tested, if defective, then turns back to step (4), if little deviation is arranged, then turns back to step (7), if qualified, then proceeds;
(11) networked transfer management registration, batch process, through networked transfer management and registration,
Can produce in enormous quantities;
(12) finish.
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| CN103699055A (en) * | 2013-12-24 | 2014-04-02 | 沈阳飞机工业（集团）有限公司 | Intelligent numerical control machining programming system and intelligent numerical control machining programming method for aircraft structural parts |
| CN103926876A (en) * | 2014-03-17 | 2014-07-16 | 南通爱慕希机械有限公司 | Hydraulic connector integration system |
| CN104950815A (en) * | 2015-06-29 | 2015-09-30 | 遵义宏港机械有限公司 | Automatic coding system for numerically-controlled milling machine |
| CN105095189A (en) * | 2015-08-20 | 2015-11-25 | 广州市德慷软件有限公司 | One-click strategy programming method and device |
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| CN103699055A (en) * | 2013-12-24 | 2014-04-02 | 沈阳飞机工业（集团）有限公司 | Intelligent numerical control machining programming system and intelligent numerical control machining programming method for aircraft structural parts |
| CN103926876A (en) * | 2014-03-17 | 2014-07-16 | 南通爱慕希机械有限公司 | Hydraulic connector integration system |
| CN104950815A (en) * | 2015-06-29 | 2015-09-30 | 遵义宏港机械有限公司 | Automatic coding system for numerically-controlled milling machine |
| CN105095189A (en) * | 2015-08-20 | 2015-11-25 | 广州市德慷软件有限公司 | One-click strategy programming method and device |
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| CN108021526A (en) * | 2016-10-28 | 2018-05-11 | 沈阳高精数控智能技术股份有限公司 | A kind of communication system and method for the processing of digital control system serial ports |
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| CN106802629B (en) * | 2017-03-08 | 2019-05-24 | 北京海普瑞森超精密技术有限公司 | A kind of control method of aspherical grinding machine, apparatus and system |
| CN111868643A (en) * | 2018-03-06 | 2020-10-30 | 西门子股份公司 | Method for operating a machine tool by means of adapting a precompiled machine code |
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| CN110096033A (en) * | 2019-05-09 | 2019-08-06 | 江苏南高智能装备创新中心有限公司 | A method of check and correction numerical control program precision |
| CN110928240A (en) * | 2019-09-04 | 2020-03-27 | 深圳数设科技有限公司 | Numerical control machining method and system |
| CN111830915A (en) * | 2020-06-10 | 2020-10-27 | 清华大学 | Multi-stage hierarchical automatic cutter selection method and system for numerical control machining system |
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| CN111650885A (en) * | 2020-06-16 | 2020-09-11 | 北重阿尔斯通（北京）电气装备有限公司 | Automatic programming method for numerical control machine tool |
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Application publication date: 20120530 |