CN102477594A - Polyphenylene sulfide fiber and production method thereof - Google Patents

Polyphenylene sulfide fiber and production method thereof Download PDF

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Publication number
CN102477594A
CN102477594A CN2010105576512A CN201010557651A CN102477594A CN 102477594 A CN102477594 A CN 102477594A CN 2010105576512 A CN2010105576512 A CN 2010105576512A CN 201010557651 A CN201010557651 A CN 201010557651A CN 102477594 A CN102477594 A CN 102477594A
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Prior art keywords
polyphenylene sulfide
compd
formula
spinning
grades
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张磊
望月克彦
清水壮夫
胥正安
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Abstract

The invention provides a polyphenylene sulfide fiber with excellent light resistance. The light resistance is improved by adding an ultraviolet absorber into polyphenylene sulfide (PPS) resin materials, and the addition amount of the ultraviolet absorber is 0.5% to 10% by weight. The invention well solves the problem in the prior art that the PPS fiber has poor light resistance. Therefore, the PPS fiber has broad application prospects in clothing industry.

Description

A kind of polyphenylene sulfide fibre and production method thereof
Technical field
The present invention relates to a kind of polyphenylene sulfide fibre.
Background technology
Polyphenylene sulfide fibre (PPS fiber) is a kind of functional special fiber.Generally adopt conventional melt spinning method, at high temperature carry out after-drawing then, curl and cut-out makes by polyphenylene sulfide (PPS resin).The PPS fiber has excellent heat endurance and anti-flammability, oxygen index value 34~35, and strength retention is 60% in the time of 200 ℃, the extension at break no change; Chemical resistance is only second to polytetrafluoroethylene fibre; Textile processibility ability is preferably arranged.The PPS fiber is mainly used in filtration, the dry zone of paper industry and the cable encapsulate layer and the fire-proof fabric etc. of preparation high-temperature flue gas and special thermal medium.But,, be difficult to be applied on the clothes purposes though have good heat-insulating property because the fast light property of shining of PPS fiber is poor.
In PPS fiber related patent U.S. Patent No. in the past, the light fastness that relates to the PPS fiber is arranged also.For example disclose a kind of ultraviolet radiation resisting polyphenylene sulfide and preparation method thereof among the patent CN200710046845.4, BTA has been reduced the PPS fiber optic as main light stabilizer change according to front and back colourity and the mechanical property variation.But the molecular weight of BTA is too small, and sublimation temperature is 100 degree only, the granulation process of light stabilizer and with PPS resin alloy process in loss very big, role is very little.
Disclose a kind of polyphenylene sulfide member among the patent CN200510128932.5 simultaneously, reached sunproof effect through adding light absorber, wherein light absorber also is the medicine that contains the BTA structure, and role is undesirable.
Summary of the invention
The object of the present invention is to provide a kind of polyphenylene sulfide fibre with excellent in resistance optical property.
The heat-insulating property of PPS fiber is superior, but light fastness is poor; Invention prepares and has the light fastness polyphenylene sulfide fibre through adding compound, and it also is expanded in the clothes purposes.
Technical solution of the present invention: a kind of polyphenylene sulfide fibre; Wherein mainly contain 90~99.5% polyphenylene sulfide and the compound of 0.5~10wt%; Said compound is compd A and/or compd B; The structural formula of compd A is suc as formula shown in 1, and the general structure of compd B is suc as formula shown in 2
Figure BSA00000358499300021
formula 1
Figure BSA00000358499300022
formula 2
In the formula 2, R 1Be alkyl, R 2Be hydrogen atom or methyl, n=1~4.
The production method of polyphenylene sulfide fibre of the present invention; Comprise the steps: in 90~99.5% polyphenylene sulfide, to add the compound of 0.5~10wt%; Said compound is compd A and/or compd B, and the structural formula of compd A is suc as formula shown in 1, and the general structure of compd B is suc as formula shown in 2; In the formula 2, R 1Be alkyl, R 2Be hydrogen atom or methyl, n=1~4; Through screw extruder blend granulation, dry back spinning, coiling, hot-stretch make polyphenylene sulfide fibre.
Compd A is two BTA structures, and its fusing point does not have particulars record boiling point about 200 degree, and the laboratory is heated to 300 degree and does not decompose; The fusing point of compd B also is not less than 180 degree, under the processing temperature of PPS fiber, does not still decompose, and does not distil, and has good additive effect.Thereby the polyphenylene sulfide fibre that obtains has good spinnability and color fastness to light.It is more than 3 grades that fiber process becomes the light resistance behind the fabric.
Evaluation method is following:
1, spinnability evaluation:
Spinning 4 hours, no fracture of wire does not have the monofilament of wafing---and zero
Spinning 4 hours, in waft monofilament or the fracture of wire 2 times or 2 times---△
Spinning 4 hours, waft monofilament or fracture of wire more than 3 times or can not spinning---*
2, color fastness to light evaluation:
Equipment: fast light testing machine (carbon-point),
Light source: carbon lamp correlated colour temperature.
Sample size: 6.5cm * 11.3cm.
Overcover: use light-proof material, process like the white hard card of interior infrablack, flake aluminum etc.
Operation sequence:
Test is prepared:
(1) preceding cleaning (2) installation carbon rods (3) installation cloches (4) is installed wind direction adjusting plate is installed
(5) test portion frame (6) feedwater is installed
Test sequence:
(1) switch power supply (2) equipment setting (3) running
Evaluation criterion:
3 grades shone 5 hours
4 grades shone 20 hours
5 grades shone 40 hours
Irradiation back sample and blue wool compare the judgement grade.
The specific embodiment
Below in conjunction with embodiment the present invention is described further.
Embodiment 1
In polyphenylene sulfide (melt flow rate (MFR) MFR=160), add 0.5wt% compd A (LA-31), its structural formula is as follows:
Figure BSA00000358499300041
For through 300 ℃ of process screw extruder blend granulations, under 305 ℃, carry out spinning after the drying, 770m/min reels, and spinning in 4 hours does not have fracture of wire, passes through hot-stretch again, makes the finished product fiber number and reaches 4.1cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is 3 grades.
Embodiment 2
In polyphenylene sulfide (MFR=160), add 5.0wt% compd A (LA-31); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, and spinning in 4 hours is waftd monofilament once; Pass through hot-stretch again, make the finished product fiber number and reach 3.8cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is 4 grades.
Embodiment 3
In polyphenylene sulfide (MFR=160), add 10.0wt% compd A (LA-31); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, and spinning in 4 hours is waftd fracture of wire of monofilament once; Pass through hot-stretch again, make the finished product fiber number and reach 3.7cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is more than 4 grades below 5 grades.
Embodiment 4
In polyphenylene sulfide (MFR=160), add 0.5wt% compd B (LA-52), its molecular formula is:
Figure BSA00000358499300051
Through 300 ℃ of process screw extruder blend granulations, under 305 ℃, carry out spinning after the drying, 770m/min reels, and spinning in 4 hours does not have fracture of wire, passes through hot-stretch again, makes the finished product fiber number and reaches 4.0cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is 3 grades.
Embodiment 5
In polyphenylene sulfide (MFR=160), add 10.0wt% compd B (LA-52); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, waft monofilament 2 times of spinning in 4 hours; Pass through hot-stretch again, make the finished product fiber number and reach 3.2cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is more than 4 grades below 5 grades.
Embodiment 6
In polyphenylene sulfide (MFR=160), add 0.25wt% compd A (LA-31) and 0.25wt% compd B (LA-52); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, and spinnability did not well have the monofilament that wafts in 4 hours; Pass through hot-stretch again, make the finished product fiber number and reach 4.0cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is more than 3 grades below 4 grades.
Embodiment 7
In polyphenylene sulfide (MFR=160), add 2.5wt% compd A (LA-31) and 2.5wt% compd B (LA-52); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, 4 hours spinnability monofilament that once wafts; Pass through hot-stretch again, make the finished product fiber number and reach 3.6cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is more than 4 grades below 5 grades.
Comparative example 1
In polyphenylene sulfide (MFR=160), add 0.4wt% compd A (LA-31); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, and spinning in 4 hours does not have fracture of wire; Pass through hot-stretch again, make the finished product fiber number and reach 4.2cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is 2 grades to 3 grades.
Comparative example 2
In polyphenylene sulfide (MFR=160), add 11.0wt% compd A (LA-31); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, waft 2 fracture of wires of monofilament 2 times of spinning in 4 hours; Pass through hot-stretch again, make the finished product fiber number and reach 3.6cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is more than 4 grades below 5 grades.
Comparative example 3
In polyphenylene sulfide (MFR=160), add 0.4wt% compd B (LA-52); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, and spinning in 4 hours does not have fracture of wire; Pass through hot-stretch again, make the finished product fiber number and reach 4.0cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is 2 grades.
Comparative example 4
In polyphenylene sulfide (MFR=160), add 11.0wt% compd B (LA-52); Through 300 ℃ of process screw extruder blend granulations; Under 305 ℃, carry out spinning after dry, 770m/min reels, waft monofilament 4 times of spinning in 4 hours; Pass through hot-stretch again, make the finished product fiber number and reach 3.1cN/dtex for 84dtex intensity.Light resistance behind its fabric after the processing is more than 4 grades below 5 grades.
Concrete parameter is seen table 1 and table 2.
Table 1
Figure BSA00000358499300081
Table 2
Figure BSA00000358499300082

Claims (2)

1. polyphenylene sulfide fibre; It is characterized in that: mainly contain 90~99.5% polyphenylene sulfide and the compound of 0.5~10wt% in this polyphenylene sulfide fibre; Said compound is compd A and/or compd B; The structural formula of compd A is suc as formula shown in 1, and the general structure of compd B is suc as formula shown in 2
Figure FSA00000358499200011
formula 1
formula 2
In the formula 2, R 1Be alkyl, R 2Be hydrogen atom or methyl, n=1~4.
2. the production method of the described polyphenylene sulfide fibre of claim 1; It is characterized in that: the compound that comprises the steps: in 90~99.5% polyphenylene sulfide, to add 0.5~10wt%; Said compound is compd A and/or compd B, and the structural formula of compd A is suc as formula shown in 1, and the general structure of compd B is suc as formula shown in 2; In the formula 2, R 1Be alkyl, R 2Be hydrogen atom or methyl, n=1~4; Through screw extruder blend granulation, dry back spinning, coiling, hot-stretch make polyphenylene sulfide fibre.
CN2010105576512A 2010-11-25 2010-11-25 Polyphenylene sulfide fiber and production method thereof Pending CN102477594A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111433395A (en) * 2017-12-21 2020-07-17 东丽株式会社 Polyphenylene sulfide short fiber, fiber structure, filter felt, and bag filter

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4871793A (en) * 1986-01-23 1989-10-03 Yutaka Nakahara Polyphenylene sulfide resin compositions having improved resistance to deterioration when exposed to light and containing alkylidene bis (benzotriazolylphenols)
JPH0450310A (en) * 1990-06-15 1992-02-19 Kanebo Ltd Polyphenylene sulfide yarn having excellent light resistance
CN101608054A (en) * 2008-06-19 2009-12-23 第一毛织株式会社 Thermoplastic resin composition with good thermal stability, light stability and shock strength

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4871793A (en) * 1986-01-23 1989-10-03 Yutaka Nakahara Polyphenylene sulfide resin compositions having improved resistance to deterioration when exposed to light and containing alkylidene bis (benzotriazolylphenols)
JPH0450310A (en) * 1990-06-15 1992-02-19 Kanebo Ltd Polyphenylene sulfide yarn having excellent light resistance
CN101608054A (en) * 2008-06-19 2009-12-23 第一毛织株式会社 Thermoplastic resin composition with good thermal stability, light stability and shock strength

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111433395A (en) * 2017-12-21 2020-07-17 东丽株式会社 Polyphenylene sulfide short fiber, fiber structure, filter felt, and bag filter
CN111433395B (en) * 2017-12-21 2023-03-03 东丽株式会社 Polyphenylene sulfide short fiber, fiber structure, filter felt, and bag filter

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Application publication date: 20120530