CN102476036A - Autoclave for producing laminated / bulletproof glass - Google Patents
Autoclave for producing laminated / bulletproof glass Download PDFInfo
- Publication number
- CN102476036A CN102476036A CN2010105661657A CN201010566165A CN102476036A CN 102476036 A CN102476036 A CN 102476036A CN 2010105661657 A CN2010105661657 A CN 2010105661657A CN 201010566165 A CN201010566165 A CN 201010566165A CN 102476036 A CN102476036 A CN 102476036A
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- autoclave
- kettle
- door
- adjustment bolt
- bulletproof glass
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Abstract
The invention relates to a structural improvement of an autoclave of laminated safety glass or bulletproof glass for processing buildings and automobiles. According to the invention, the laminated safety glass or bulletproof glass in the processing process are allowed to keep uniformity and stability of the temperature and pressure of every stage, and the failure rate and fault elimination time of devices are reduced. The autoclave is characterized in that the front end of an autoclave body on a pedestal is provided with an autoclave door, a centrifugal fan on the inner side of the rear end of the autoclave body is connected with a motor outside the autoclave body through a belt transmission mechanism, the centrifugal fan is provided with a wind deflector, the outer edge of the wind deflector is respectively connected with two side plates of the inner side of the autoclave body, the two sides outside the autoclave body are both provided with air inlet pipes, the air inlet pipes vertically penetrate into the autoclave body and form 90 degrees bends between the inner side of the autoclave body and the side plates, and the opening of the bends direct to the autoclave door; a first door hinge assembly is fixedly arranged on the outer side which belongs to the autoclave body and is close to the autoclave door, the shaft of the first door hinge assembly is provided with a second door hinge assembly, and the second door hinge assembly is connected with the autoclave door.
Description
Technical field
The present invention relates to a kind of autoclave, more particularly, relate to a kind of architecture advances of processing the autoclave of building and automobile usefulness, doubling safety glass or bulletproof glass.
Background technology
When production safety doubling glass or automobile keep out the wind safe doubling glass or bulletproof glass; Be with two-layer two sheet glass (two sheet glass therebetween special adhesives) or multilayer multi-disc glass (per two sheet glass therebetween special adhesives) in autoclave, heat after synthetic, pressurize, the machining process of insulation, pressurize, cooling pressurize, decrease temperature and pressure; The film fusing is integrally formed with glass, and keeps or improve the optical property of former sheet glass; And wherein, the effect of film is when glass is broken, can also be intactly be linked together, to around object can not produce any injury.
The main application fields of doubling glass and bulletproof glass product has: building, automobile, railway locomotive and train, aircraft, boats and ships, bank etc.And the key technical index and the performance of processing the autoclave of this product are the uniformity and the stability of each phase temperature and pressure in the process; Next is to avoid or reduce rate of breakdown or troubleshooting time.Yet all there is drawback in this kind equipment in the market aspect above-mentioned two.
For example: autoclave is columniform internal pressure vessel, horizontal being placed on Equipment Foundations during use, and the front is that still door, back are dished (torispherical) heads.The back also is provided with circulating fan, and there is the air channel both sides, and centre be the workspace, circulating current flow to pass through blower fan after the workspace is by forward direction after, again from the air channel, both sides by after mobile forward; Accomplish and force thermally equilibrated cyclic process.Wherein, the air inlet pipe of kettle gases at high pressure is radial entering (as shown in Figure 7) from top, workspace; Because the pressure of gases at high pressure is higher than the blast of circulated air far away, so when pressurizeing air inlet in the still, circulating current can not normal circulation flow, and can receive the serious interference (as shown in Figure 7) of high pressure draught.Therefore, cause in the workspace each point appearance temperature poor, this type of temperature difference generally can reach about 20～30 ℃, even higher direct product quality or the yield rate of influencing.
For another example: because product specification needs, generally all about 3 meters, length is generally about 6 meters for autoclave kettle diameter dimension.The operating pressure of still is 135 ℃ of 1.3MPa, operating temperatures; So weight of equipment is generally between 25～35 tons, and the weight of still door can reach 3～4 tons.If require the still door switch freely, still door flange and kettle flange remain the tram, and guarantee that sealing is reliable.The still door of autoclave is that disposable assembling is accomplished when dispatching from the factory at present, therefore can not adjust.If aborning, the still door sagging switch freely or flange position deviation occur can not positiver sealing the time, then must stop to produce, and send the professional to keep in repair by factory.Consequently maintenance cost is high, and has a strong impact on production, wants maintenance and debug time about a week usually.
Summary of the invention
The present invention is exactly to the problems referred to above, overcomes the deficiency that prior art exists, and a kind of autoclave of producing doubling/bulletproof glass is provided; This autoclave has adopted new air intake structure and still hinge guiding mechanism, makes doubling glass and bulletproof glass in process, keeps the uniformity and the stability of each phase temperature and pressure; And, reduced rate of breakdown and troubleshooting time.
For reaching above-mentioned purpose of the present invention, the present invention adopts following technical scheme, the present invention includes base; The front end of fixing kettle is provided with the still door on the base; Centrifugal fan on the kettle rear inside links to each other with the outer motor of kettle through belt transmission mechanism, and described centrifugal fan is provided with kuppe, and the outer rim of this kuppe is joined with the inboard biside plate of kettle respectively; Its structural feature is to be equipped with air inlet pipe on the both sides outside said kettle; This air inlet pipe vertically gets in the kettle, and between kettle inboard and side plate, forms 90 ° of bendings, and its mouth of pipe points to the still door; Be fixed with first hinge component near the outer side of the kettle of still door, the axle of first hinge component is provided with second hinge component, and second hinge component links to each other with the still door.
As a kind of improvement of the present invention, the inboard of described first hinge component respectively is provided with an adjustment support, is fixed in the adjustment support through the bearing chamber of adjustment bolt with axle.
As another kind of improvement the of the present invention, each adjustment bolt all has a locking nut; Making the whole bolt that withers can relative fixed with the position of adjustment support.The adjustment bolt comprises the adjustment bolt, adjusts bolt, left side adjustment bolt, right adjustment bolt, preceding adjustment bolt and back adjustment bolt down, passes respectively and adjusts support, contacts with bearing chamber from fore-and-aft direction up and down.Can be as required, the corresponding adjustment of adjustment bolt, it is spacing that the adjustment bolt is carried out each bearing chamber, through locking nut bearing chamber located at last.This hinge adjustment structure can to the fine setting of still door, coincide kettle flange and still door flange after skew appears in the still door again.Guarantee that the still door switch freely and positiver sealing.
Further, adjust bolt on, adjust bolt, left side adjustment bolt, right adjustment bolt, preceding adjustment bolt and back adjustment bolt down and respectively be four.
As a kind of preferred version, two air inlet pipe link to each other outside kettle, and link to each other with the air inlet input channel through intake valve.
As another kind of preferred version, the top of kettle is provided with an air bleeding valve; Front end at kuppe is provided with a cooler, between biside plate and inner wall of kettle, respectively is provided with a heater.
Adopt the present invention of said structure, the one, make the temperature homogeneity in the process better: forms the air channel of both sides by the side plate of both sides in the kettle, the circulating current in the air channel by after mobile forward; Because to open front, high pressure draught forms equidirectional motion with circulating current to the air inlet pipe of gases at high pressure in the air channel in the air channel, has both played the effect of pressurization in the still, go back flowing of auxiliary heat balance air-flow; Therefore, improved the pressure thermal balance effect of circulating current, improved temperature homogeneity in the process, thereby improved product quality and product percent of pass.
The 2nd, the present invention can significantly reduce autoclave troubleshooting time and maintenance cost: because the whole still door of door hinge adjustment Adjustable structure of still door of the present invention and the relative position and the angle of kettle; In the autoclave use owing to still student reason such as hang down, can cause the still door can not normal switch or can not positiver sealing etc. fault, and the reason that produces these faults is all because still door and kettle relative position change causes.Hinge guiding mechanism of the present invention can be adjusted still door and kettle relative position, and does not need specific purpose tool and professional, and the short time can be adjusted to the tram to the still door.
Description of drawings
Fig. 1 is the structural representation that the present invention overlooks.
Wherein, 1 for motor, 2 for centrifugal fan, 3 for kuppe, 4 for cooler, 5 for kettle, 6 for heat-insulation layer, 7 for side plate, 8 for air inlet pipe, 9 for cylinder, 10 be first hinge component, 11 for axle, 12 for still door, 13 be second hinge component, 14 for the tight mechanism of still door lock, 15 for the safety interlocking handle, 16 for heater, 17 for mechanical seal cover, 18 for belt transmission mechanism.
Fig. 2 is the left view of Fig. 1.
Wherein, 19 is that intake valve, 20 is that pipeline, 21 is that air bleeding valve, 22 is that draining pneumatic operated valve, 23 is that water inlet pneumatic operated valve, 34 is a base.
Fig. 3 is the structural representation of still door hinge mechanism of the present invention.
Wherein, 24 is that last adjustment bolt, 25 is locking nut for adjustment support, 33 for bearing chamber, 32 for adjustment bolt down, 31 for right adjustment bolt, 28 for left side adjustment bolt, 27 for set bolt, 26.
Fig. 4 is the vertical view of Fig. 3.
Fig. 5 is the A-A cutaway view of Fig. 3.
Wherein, 29 is that back adjustment bolt, 30 is preceding adjustment bolt.
Fig. 6 is the B-B cutaway view of Fig. 3.
Fig. 7 is the structural representation in the existing autoclave, and air inlet disturbance state figure in the still.
The specific embodiment
Shown in the vertical view of the autoclave of the present invention of Fig. 1; The present invention includes horizontal, columniform kettle 5; The rear end of kettle 5 is that dished (torispherical) head, front end are dish-shaped still door 12, and the bottom in said dished (torispherical) head is provided with a centrifugal fan 2, and this centrifugal fan 2 links to each other with bucket-shaped kuppe 3 in kettle 5; It links to each other with the motor on the base 34 1 through belt transmission mechanism 18 outside kettle 5, has mechanical seal cover 17 on the axle.The front end of kuppe 3 is a cooler 4, after its effect is processing, to the functions of cooling in the kettle 5; Cooler 4 one sides are provided with an inlet channel and a drainage pipeline, and said pipeline stretches out outside the kettle 5, and which is provided with corresponding draining pneumatic operated valve 22 and water inlet pneumatic operated valve 23 (see figure 2)s.In kuppe 3 and the kettle 5 both sides symmetrical, vertical side plates 7 joins, and makes kuppe 3, biside plate 7 threes form the semi-closed space, the air-flow in the kettle 5 is in the past backward; Get into kuppe 3, pass through centrifugal fan 2; Be diverted in the air channel of kettle 5 both sides inner wall of kettle and side plate 7 formation, the air-flow with air inlet pipe 8 feedings converges then, and last air-flow is walked around the space of the porch of side plate 7 and kettle 5; Again import in the above-mentioned semi-closed space, move in circles.One heater 16 is respectively arranged in the described air channel, and its effect is given in the kettle 5 and is heated, and is equipped with heat-insulation layer 6 inside and outside the kettle 5; Also be provided with the tight mechanism 14 of a still door lock on the top of kettle 5 porch, in addition, be provided with safety interlocking handle 15 in a side of still door 12 relative first hinge component 10.Cylinder 9 on first hinge component 10 links to each other at axle 11 places with second hinge component 13, and its effect is the switching that is used to control still door 12.
As shown in Figure 2, be the sectional view at air inlet pipe of the present invention 8 places; Among the figure, kettle 5 tops have one have an air bleeding valve 21 blast pipe, its effect is after processing, with step-downs in the kettle 5.The relative air inlet pipe 8 in kettle 5 both sides vertically gets in the kettle 5, and its mouth of pipe in kettle 5 is towards parallel with inner wall of kettle or side plate 7, and towards still door 12, promptly identical with the circulating current direction; Air inlet pipe 8 links to each other outside kettle 5, and joins with the air inlet input channel that has an intake valve 19.
Door hinge guiding mechanism of the present invention shown in Fig. 3～6, two adjustment supports 32 that structure is identical, the position is relative up and down of first hinge component 10 are positioned at respectively on two inboards of first hinge component 10 through set bolt 25.Two adjustment all have in the supports 32 one lack the cubic of a face bearing chamber 31, two bearings chamber 31 openings are in opposite directions; Four faces transversely of bearing chamber 31 contact with preceding adjustment bolt 30, back adjustment bolt 29, left side adjustment bolt 26, right adjustment bolt 27 perpendicular and that pass adjustment support 32 respectively, and the face of bearing chamber 31 on vertically is with perpendicular and pass going up of adjustment support 32 and adjust bolt 24, adjust bolt 28 down and contact.Respectively adjust bolt through adjustment, make bearing chamber 31 change in location, respectively adjust the locking nut 33 on the bolt through adjustment, it is fixing to make the position of bearing chamber 31 adjust support 32 relatively.Be provided with one 11 between the two bearings chamber 31, axle 11 is provided with second hinge component 13.
The present invention can adopt electric automatic control, and this is the current techique that colleague's those of ordinary skill is realized, is not giving unnecessary details at this.
During use, open still door 12, glass surface to be processed is parallel to kettle 5 center lines and is placed in the kettle 5 middle workspaces; Close still door 12, still door 12 counterclockwise rotates and locking through the tight mechanism 14 of still door lock; Manually-operated safety interlocking handle 15 turns to the operating position, and autoclave automatic processing program of the present invention starts.Working procedure does not confirm successively that above-mentioned each proper puts in place, and procedure can not start.
Glass by different size preestablishes, and is stored in the procedure in the Programmable Logic Controller, can confirm any one automatic operation by processing request; Through warming and pressurizing process, heat-insulation pressure keeping process, cooling pressure maintaining period and decrease temperature and pressure process, accomplish machining process; After machining process was accomplished, system program temperature in signal is confirmed kettle 5 dropped to design temperature, and kettle 5 internal pressures drop to standard atmospheric pressure; Manually-operated safety interlocking handle 15 turns to opening position, and still door 12 clockwise rotates and uncages, and still door 12 is opened.Take out the glass that machines in the kettle 5, process finishes.Restarting next process circulation carries out.
Claims (6)
1. autoclave of producing doubling/bulletproof glass; Comprise base (34); The front end that base (34) is gone up fixing kettle (5) is provided with still door (12), and the centrifugal fan (2) on kettle (5) rear inside links to each other through the outer motor (1) of the same kettle of belt transmission mechanism (18) (5), and described centrifugal fan (2) is provided with kuppe (3); The outer rim of this kuppe (3) is joined with the inboard biside plate (7) of kettle (5) respectively
It is characterized in that being equipped with air inlet pipe (8) on the both sides outside said kettle (5), this air inlet pipe (8) vertically gets in the kettle (5), and between kettle (5) inboard and side plate (7), forms 90 ° of bendings, and its mouth of pipe points to still door (12); The outer side of kettle (5) near still door (12) is fixed with first hinge component (10), and the axle (11) of first hinge component (10) is provided with second hinge component (13), and second hinge component (13) links to each other with still door (12).
2. a kind of autoclave of producing doubling/bulletproof glass according to claim 1 is characterized in that the inboard of first hinge component (10) respectively is provided with an adjustment support (32).Be fixed in the adjustment support (32) through the bearing chamber (31) of adjustment bolt axle (11).
3. a kind of autoclave of producing doubling/bulletproof glass according to claim 2; It is characterized in that adjusting bolt and comprise adjustment bolt (24), adjust bolt (28), left side adjustment bolt (26), right adjustment bolt (27), preceding adjustment bolt (30) and back adjustment bolt (29) down, pass respectively and adjust support (32), contact with bearing chamber (31) from fore-and-aft direction up and down.
4. a kind of autoclave of producing doubling/bulletproof glass according to claim 3 is characterized in that each adjustment bolt all has a locking nut (33).
5. a kind of autoclave of producing doubling/bulletproof glass according to claim 1 is characterized in that two air inlet pipe (8) link to each other, and links to each other with the air inlet input channel through intake valve (19) outside kettle (5).
6. produce the autoclave of doubling/bulletproof glass according to described any one of claim 1～5, it is characterized in that the top of kettle (5) is provided with an air bleeding valve (21); Front end at kuppe (3) is provided with a cooler (4), between biside plate (7) and inner wall of kettle, respectively is provided with a heater (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105661657A CN102476036A (en) | 2010-11-30 | 2010-11-30 | Autoclave for producing laminated / bulletproof glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105661657A CN102476036A (en) | 2010-11-30 | 2010-11-30 | Autoclave for producing laminated / bulletproof glass |
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| Publication Number | Publication Date |
|---|---|
| CN102476036A true CN102476036A (en) | 2012-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105661657A Pending CN102476036A (en) | 2010-11-30 | 2010-11-30 | Autoclave for producing laminated / bulletproof glass |
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| Country | Link |
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| CN (1) | CN102476036A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2504654A (en) * | 2012-06-11 | 2014-02-12 | Group Rhodes Ltd | Autoclave door assembly |
| CN104027015A (en) * | 2014-06-17 | 2014-09-10 | 杭州汇泉装饰材料制品有限公司 | Process for manufacturing decorative laminated wired tempered glass shower rooms |
| CN106970584A (en) * | 2017-02-28 | 2017-07-21 | 徐州工程学院 | A kind of still kettle safety detection device and method |
| CN112223608A (en) * | 2020-10-22 | 2021-01-15 | 辽宁北方玻璃机械股份有限公司 | High-temperature high-pressure hydraulic kettle for processing aerospace glass |
Citations (7)
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| CN2150207Y (en) * | 1993-04-21 | 1993-12-22 | 常州建材机械厂 | High-pressure caldron for production of safety laminated glass |
| CN2609650Y (en) * | 2003-03-28 | 2004-04-07 | 郑平安 | Pulverized coal mixer |
| CN201150845Y (en) * | 2007-12-17 | 2008-11-19 | 贵阳铝镁设计研究院 | Chlorine mixing device |
| CN101607789A (en) * | 2008-06-20 | 2009-12-23 | 辽宁北方玻璃机械有限公司 | The air pressure still of processing doubling glass |
| CN201485385U (en) * | 2009-07-21 | 2010-05-26 | 陆惠琪 | Glass kettle |
| CN201632246U (en) * | 2010-03-29 | 2010-11-17 | 郑州新华重型机器有限公司 | High-efficient autoclave convenient for opening |
| CN201969540U (en) * | 2010-11-30 | 2011-09-14 | 沈阳飞宝玻璃技术科技开发有限公司 | High-pressure kettle for producing laminated/bulletproof glass |
-
2010
- 2010-11-30 CN CN2010105661657A patent/CN102476036A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2150207Y (en) * | 1993-04-21 | 1993-12-22 | 常州建材机械厂 | High-pressure caldron for production of safety laminated glass |
| CN2609650Y (en) * | 2003-03-28 | 2004-04-07 | 郑平安 | Pulverized coal mixer |
| CN201150845Y (en) * | 2007-12-17 | 2008-11-19 | 贵阳铝镁设计研究院 | Chlorine mixing device |
| CN101607789A (en) * | 2008-06-20 | 2009-12-23 | 辽宁北方玻璃机械有限公司 | The air pressure still of processing doubling glass |
| CN201485385U (en) * | 2009-07-21 | 2010-05-26 | 陆惠琪 | Glass kettle |
| CN201632246U (en) * | 2010-03-29 | 2010-11-17 | 郑州新华重型机器有限公司 | High-efficient autoclave convenient for opening |
| CN201969540U (en) * | 2010-11-30 | 2011-09-14 | 沈阳飞宝玻璃技术科技开发有限公司 | High-pressure kettle for producing laminated/bulletproof glass |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2504654A (en) * | 2012-06-11 | 2014-02-12 | Group Rhodes Ltd | Autoclave door assembly |
| CN104027015A (en) * | 2014-06-17 | 2014-09-10 | 杭州汇泉装饰材料制品有限公司 | Process for manufacturing decorative laminated wired tempered glass shower rooms |
| CN106970584A (en) * | 2017-02-28 | 2017-07-21 | 徐州工程学院 | A kind of still kettle safety detection device and method |
| CN106970584B (en) * | 2017-02-28 | 2019-06-18 | 徐州工程学院 | A kind of still kettle safety detection device and method |
| CN112223608A (en) * | 2020-10-22 | 2021-01-15 | 辽宁北方玻璃机械股份有限公司 | High-temperature high-pressure hydraulic kettle for processing aerospace glass |
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Application publication date: 20120530 |