CN102471969B

CN102471969B - Rotary dyeing device and automatic dyeing device

Info

Publication number: CN102471969B
Application number: CN2010800308421A
Authority: CN
Inventors: 下地广之
Original assignee: Gunze Ltd
Current assignee: Gunze Ltd
Priority date: 2009-07-09
Filing date: 2010-07-06
Publication date: 2013-07-24
Anticipated expiration: 2030-07-06
Also published as: EP2450482A1; WO2011004824A1; EP2450482B1; KR101362796B1; EP2450482A4; CN102471969A; KR20120049256A

Abstract

A rotary dyeing device and an automatic dyeing device which are capable of quickly and efficiently performing various types of dyeing. An automatic dyeing device (100) provided with: rotary dyeing devices (1) for dyeing objects to be dyed by individually rotating containers in which the objects to be dyed and dyeing liquids are contained; and a container conveyance means (50) for gripping and conveying to any one of the rotary dyeing devices (1) a container which is located at a loading station (S1) and gripping and conveying from the rotary dyeing device (1) to an unloading station (S3) a container which contains an object having been dyed.

Description

Rotation dyeing apparatus and automatic staining device

Technical field

The present invention relates to rotate dyeing apparatus and automatic staining device.

Background technology

Conventional known pot type dyeing machine by the mode of in storing the tank body of dye liquor, placing fabric and rotating tank body with textile dyeing.For example, as shown in Figure 12, a kind of dyeing machine is disclosed in the patent documentation 1, it comprises a plurality of unit 210, each unit comprises the dyeing container 200 of placing pollutant and dye liquor, and the rotating shaft 202 of rotation dyeing container 200, the driving pulley 204 of each unit by being fixed to rotating shaft 202 with transmission of torque to rotating shaft 202.In each unit 210, use the opening of loam cake 206 sealing dyeing containers 200, loam cake 206 is installed on the rotating shaft 202 by installing component 208.The rotation of rotating shaft 202 makes dyeing container 200 rotations, thereby can be with textile dyeing.

Quote tabulation as proof

Patent documentation

Patent documentation 1: TOHKEMY 2002-309476 communique

Summary of the invention

The problem that invention will solve

The dyeing machine of above-mentioned prior art need be placed fabric and dye liquor in dyeing container 200 after, by installing component 208 dyeing container 200 is installed in operation on the rotating shaft 202, and after dyeing, pull down dyeing container 200 from installing component 208, the operation of opening loam cake 206 and taking out fabric.To carry out these operations be numerous and diverse and need for a long time in a plurality of unit 210 each.

Therefore, the object of the present invention is to provide can be rapidly and the rotation dyeing apparatus and the automatic staining device that carry out all kinds of dyeing efficiently.

The scheme of dealing with problems

Above-mentioned purpose of the present invention can realize that its container of placing pollutant and dye liquor by rotation dyes pollutant by a kind of rotation dyeing apparatus, and this device comprises: turntable, and the container that has opening on top is rotatably installed on the turntable; Press device is used for from the top lid by being pressed in container, thus airtight container rotatably; Tilting device, the container that is used to topple over sealing; And rotating driving device, be used for this container of rotation under tilt state.

In a preferred embodiment of the invention, press device comprises the pressing body that contacts with lid, and extends and run through the fixed axis of lid from pressing body, and fixed axis is rotatably supported lid.

In more preferred embodiment of the present invention, fixed axis comprises hollow bulb, thereby the pressure releasing tube is connected in inside and external communications that this hollow bulb makes container, and when container was toppled over, the pressure releasing tube extended upward in container.

In more preferred embodiment of the present invention, lid with surface that container contacts on be provided with plate via distance piece, and the pressure releasing tube is arranged in the space part that forms between lid and the plate.

In more preferred embodiment of the present invention, the rotation dyeing apparatus also comprises the heater of the container that is used to heat tilt state and is used for cooling device at the surface sprinkling cooling water of the container of tilt state.

In more preferred embodiment of the present invention, heater comprises along the far-infrared heater of the container arrangement of tilt state and covers far-infrared heater makes the reflecting plate of far-infrared radiation to container.

In more preferred embodiment of the present invention, corresponding to a plurality of containers a plurality of turntables, press device and tilting device are set, and rotating driving device is included in the rotating band that contacts with the outer peripheral edges of turntable when container is toppled over, and can transfer a driving force to a plurality of containers by rotating band.

In more preferred embodiment of the present invention, the surface treatment of the outer surface of container process is so that have the absorbing wavelength of 2 μ m to 20 μ m.

In more preferred embodiment of the present invention, the inner surface of container is provided with the prolongation protuberance of one or more longitudinal extensions.

In more preferred embodiment of the present invention, the inner surface of container forms protuberance and recess at the irregular surface that circumferentially replaces continuously.

Above-mentioned purpose of the present invention also can realize by a kind of automatic staining device, it comprises a plurality of rotation dyeing apparatuses with said structure, and conveyor system of container, this conveyor system of container will be sent into container in the station and keep and be transported to any rotation dyeing apparatus, and the container that will finish pollutant dyeing keeps and be transported to from the rotation dyeing apparatus and send the station.

In a preferred embodiment of the invention, conveyor system of container with insert division, vessel water level land between the turntable and lid of level.

In more preferred embodiment of the present invention, conveyor system of container comprises the chuck parts that are used to keep container, is used for along the triaxial driving apparatus of three orthogonal axial driving chuck parts and the chuck opening and closing device that is used to open and close the chuck parts.

In more preferred embodiment of the present invention, send into the Weight detecting device that the station comprises the weight that is used to detect container.

In more preferred embodiment of the present invention, the automatic staining device also comprises and is used for temporarily placing the intermediate station of not finishing the container of pollutant dyeing after being transported by conveyor system of container as yet, and intermediate station comprises the adding set that is used for dyeing assistant is added into container.

The beneficial effect of the invention

Rotation dyeing apparatus of the present invention and automatic staining device can be rapidly and are carried out all kinds of dyeing efficiently.

Description of drawings

Fig. 1 is the integrally-built perspective view that automatic staining device according to an embodiment of the invention is shown.

Fig. 2 is the perspective view of watching from the arrow A direction of the rotation dyeing apparatus of the automatic staining device shown in Fig. 1.

Fig. 3 is the sectional view along the intercepting of B-B line of the rotation dyeing apparatus shown in Fig. 2.

Fig. 4 is the sectional view along the intercepting of C-C line of the rotation dyeing apparatus shown in Fig. 2.

Fig. 5 is the side view of rotation dyeing apparatus before container is toppled over shown in Fig. 4.

Fig. 6 is the enlarged drawing of the major part of the rotation dyeing apparatus shown in Fig. 4.

Fig. 7 is the perspective view of watching from the arrow A direction of the conveyor system of container of the automatic staining device shown in Fig. 1.

Fig. 8 illustrates the enlarged perspective of the chuck parts of the conveyor system of container shown in Fig. 7; (a) closed condition is shown, open mode (b) is shown.

Fig. 9 is the perspective view of the chuck parts shown in the Fig. 8 that watches from the below.

Figure 10 is the perspective view according to the major part of the rotation dyeing apparatus of another embodiment.

Figure 11 is the perspective view that container appearances is shown.

Figure 12 is the sectional view of a part that the dyeing machine of prior art is shown.

The specific embodiment

Following with reference to the description of drawings embodiments of the invention.Fig. 1 is the integrally-built perspective view that automatic staining device according to an embodiment of the invention is shown.Fig. 2 is the perspective view of watching from the arrow A direction of a unit of the rotation dyeing apparatus shown in Fig. 1.Fig. 3 and Fig. 4 illustrate B-B sectional view and the C-C sectional view of Fig. 2 respectively.

As shown in fig. 1, automatic staining device 100 comprises by independent rotation and places the container of pollutant and dye liquor and be transported to the conveyor system of container 50 that respectively rotates dyeing apparatus 1 with a plurality of rotation dyeing apparatuses 1 of pollutant dyeing with container.In the present embodiment, rotation dyeing apparatus 1 is arranged in such a way into rectangular, and three rotation dyeing apparatuses of (directions X) layout form a unit in the horizontal direction promptly, and become sandwich construction in four arrangements of cells of vertical direction (Z direction).

As shown in Figure 11, container 2 has the tubular of opening 2A for having bottom and top, and inside has the spatial accommodation 2B that holds as pollutants such as socks and underwears.For container 2 is absorbed well from the far infrared of aftermentioned heater 8 radiation, the surface treatment of the outer surface of container 2 process is so that have the absorbing wavelength of 2 μ m to 20 μ m.For example, in the present embodiment, the outer surface of container 2 is coated with lacklustre pitch-dark grade (blackout is handled).Because container 2 is endowed the far infrared absorbability in this way, so radiation infrared during with heating container 2 when heater 8, container 2 can absorb far infrared well, and can improve the thermal efficiency of container 2.The color of the outer surface of container 2 need not be confined to black, can use shades of colour as long as have sufficient far infrared absorption efficiency.In addition, the rough surface that the outer surface of container 2 preferably has is lacklustre, satin face is handled, however the surface of mirror process is not preferred because of the reflection far infrared.

The inner surface of container 2 is provided with on the short transverse of container 2 and extends and with the protuberance 2C (being three protuberances in the present embodiment) of a plurality of extend longitudinallies of equal angles location arrangements.As described in detail later, when dyeing when the container of lying down 2 of placing pollutant and dye liquor by rotation and with pollutant, the pollutant in the protuberance 2C stirred vessel 2 stirs simultaneously, thereby pollutant is mixed fully with dye liquor.So dye liquor can be attached to pollutant equably and not have inequality, and the pollutant that obtains has fine qualities.In the present embodiment, with inner surface uniformly-spaced a plurality of protuberance 2C are set at container 2; Yet, needn't be so that protuberance uniformly-spaced to be set.The number of protuberance 2C can be one.Alternatively, the inner surface of container 2 can form a plurality of protuberances and a plurality of recess at the irregular surface that circumferentially replaces continuously.Protuberance 2C is provided with from the upper limb preset distance of container 2, makes when lid 27 is installed in the container 2, and the plate 27a at lid described later 27 back sides does not contact with protuberance 2C in the container 2.

As shown in Fig. 2 to Fig. 4, each rotates dyeing apparatus 1 and is configured to keep container 2, and has turntable 10, press device 20 and tilting device 30.Fig. 2 illustrates the container 2 that level (the Y direction of Fig. 1) is almost toppled over.

Turntable 10 is plate-like and is rotatably supported by installing rack 4 via bearing arrangement 6.

Press device 20 comprises attaching being connected in by the power transmission shaft 23 on the top of the bar 21a of cylinder pressure 21 and attaching in the tabular pressing body 24 of the other end of power transmission shaft 23 via connecting plate 22 by cylinder pressure 21, an end in cylinder of installing rack 4 etc.The rotating shaft that is roughly parallel to turntable 10 by cylinder pressure 21 and power transmission shaft 23 is arranged.It is relative with turntable 10 that pressing body 24 is arranged to.As shown in Figure 4, fixed axis 25 is fixed in pressing body 24.

Fixed axis 25 has the hollow bulb 25a that forms along the axis of fixed axis 25, and fixed axis 25 runs through pressing body 24 and makes that the axis of fixed axis 25 is consistent with the rotating shaft of turntable 10.The end towards turntable 10 of hollow bulb 25a is connected with pressure releasing tube 26, and the other end of hollow bulb 25a is by connected entrance 25b and external communications.As shown in Figure 4, pressure releasing tube 26 is arranged to extend upward when container 2 is toppled over.In addition, the other end from hollow bulb 25a inserts thermocouple 29.Thermocouple 29 has the 29a of thermometric portion that is arranged to through the downward extension of an end of hollow bulb 25a.The part that is inserted with thermocouple 29 on the fixed axis 25 seals in the close mode of liquid, thereby prevents that the dye liquor in the container 2 from leaking.Pressure releasing tube 26 and thermocouple 29 are covered by the plate 27a that is arranged in the lid 27 described later.

Press device 20 comprises the lid 27 of the opening that is used for deadend container 2.Lid 27 has the bearing arrangement 28 that is fixed in surface central authorities.In the opening of the fixed axis 25 of pressing body 24 via central authorities' formation of bearing arrangement 28 insertion lids 27, and rotatably support lid 27.Bearing arrangement 28 is made up of circular shell 28a and the rolling bearing 28b that is contained among the housing 28a.Pressing body 24 contacts to push lid 27 with the housing 28a of bearing arrangement 28, makes lid 27 close attachment in the periphery of container 2.As shown in the enlarged drawing of Fig. 6, between pressing body 24 and bearing 28b, packing ring 201 is set.The pressing force that acts on pressing body 24 is in a direction indicated by the arrow pushed lid 27 via packing ring 201, bearing 28b and housing 28a.Cyclic sealing gasket 202 is coupled on the end of fixed axis 25, and sealing gasket 202 is with the close mode sealing and fixing of liquid axle 25 and lid 27.

As shown in Fig. 3 to Fig. 5, the back side of lid 27 is provided with the plate 27a of diameter less than lid 27 via distance piece 27b, therefore forms space part 27c between lid 27 and plate 27a.Pressure releasing tube 26 and thermocouple 29 are arranged in the space part 27c, so that prevent that pollutant C hangs on pressure releasing tube 26 or the thermocouple 29 in dyeing course.The internal diameter of the external diameter container 2 of plate 27a is slightly little.Be communicated with between this inner space that allows container 2 and the space part 27c.As a result, in dyeing course, dye liquor enters space part 27c and therefore contacts with thermocouple 29, and the inner space of container 2 is via the external communications of pressure releasing tube 26 with container 2.

Press device 20 can be configured to lid 27 airtight containers 2, and rotatably holding vessels 2 and lid 27.For example, press device 20 can be configured to, and a face in the opposite face of U-shaped frame is rotatably supported turntable 10, and can support pressing body 24 at another face movably forward and backward via driving cylinder.The position that container 2, lid 27 etc. contact with dye liquor is preferably made by resistant materials such as stainless steels.

Tilting device 30 comprise attaching in cylinder of support 31 etc. topple over cylinder 32, and installing rack 4 is fixed on the top of toppling over the bar 32a of cylinder 32.Installing rack 4 is supported by rotating shaft 33, so that can be with respect to support 31 rotations.When the bar of toppling over cylinder 32 moved forward and backward, installing rack 4 rotations were so that change the posture of container 2 between the tilt state shown in the standing state shown in Fig. 5 and Fig. 4.

In addition, rotation dyeing apparatus 1 comprises that rotation is installed in the rotating driving device 40 of the container 2 on the turntable 10.Rotating driving device 40 comprises driving pulley 41 and the driven pulley 42 of attaching in support 31, and the rotating band for no reason 43 that twines driving pulley 41 and driven pulley 42.Support 31 is provided with the jockey pulley 44 of tension force being given rotating band 43.Driving pulley 41 is connected in the rotating shaft of drive motors 45, and drives rotating band 43 by a direction rotation.Driven pulley 42 has the groove 42a that forms along outer surface.Rotating band 43 is arranged such that when each container 2 is toppled in the groove 42a of driven pulley 42, the downside of band contacts with the outer peripheral edges of turntable 10, and rotating band 43 drives turntable 10 by the friction rotation.In the present embodiment, three containers 2 that rotate in the dyeing apparatus 1 are rotated by a rotating driving device 40, thereby have realized the structure miniaturization; Yet, can rotate at each rotating driving device 40 is set in the dyeing apparatus 1.

In addition, rotation dyeing apparatus 1 left and right sides that is included in turntable 10 is arranged to the heater 8 of the far-infrared heater that extends along the axis of the container 2 of tilt state etc.For heating container 2 efficiently, each heater 8 is covered by reflecting plate 8a, and via strut (not shown) attaching in support 31.

Except that far-infrared heater, heater 8 can be various heaters, for example infrared heater and IH (electromagnetic induction heating) heater.When infrared heater, IH (electromagnetic induction heating) heater etc. use as heater 8, in order to improve the thermal efficiency of container 2, preferably select the material of suitable container 2 according to various heaters, perhaps the outer surface to container 2 applies surface treatment.

In addition, as shown in Fig. 4, rotation dyeing apparatus 1 comprises the cooling water nozzle 9 that is used for to the side cooling water supply of the container 2 of tilt state as only.Cooling water nozzle 9 not with container 2 interfere near fixed-site in support 31, make it possible to by pump and be arranged on the effect of the electromagnetic valve in the flow path, cooling water is supplied to the side of container 2 from the cooling water tank (not shown).The tip of cooling water nozzle 9 is provided with two cooling water spout 9a, 9a, is used for being tilted to down the injection cooling water from both sides across the axis of cooling water nozzle 9.Therefore, can be along the axis of container 2 cooling water supply widely.In the present embodiment, as shown in Figure 4, cooling water nozzle 9 is arranged on the top of container 2, so that spray cooling water from the side of the last direction container 2 of container 2; Yet, the invention is not restricted to this embodiment.For example, cooling water nozzle 9 can be arranged on the below of container 2, so that spray cooling water from the side of the following direction container 2 of container 2.In addition, in the present embodiment, water is used as cooling medium, but it can be by liquid with cooling capacity or gas instead.

As shown in Fig. 1 and Fig. 7, conveyor system of container 50 comprises support 60 with a plurality of vertical columns 61 and a plurality of horizontal beam 62, supported by support 60 so that movably move horizontally body 70 at left and right directions (directions X), be arranged on and move horizontally in the body 70 so that at above-below direction (Z direction) lifting body 80 moving up and down, and is arranged in the lifting body 80 so that the chuck parts 90 that can move forward and backward at fore-and-aft direction (Y direction).In support 60, the pair of

guide rails

63,63 of extending at left and right directions (directions X) is installed on the horizontal beam 62 of the lower end that is connected in vertical column 61.

Moving horizontally body 70 is configured to by the pair of

guide rods

73,73 of extending at above-below direction (Z direction) upside block 71 and downside block 72 be interconnected.Two side lower parts of downside block 72 engage with pair of

guide rails

63,63.

As shown in the enlarged drawing of Fig. 8 (a), lifting body 80 be configured to by about (Z direction) both sides a pair of strut 82a, the 82a that are provided with and a pair of connecting plate 82b, the 82b that (Y direction) both sides are provided with in front and back, make about a pair of

carriage

81,81 that is provided with of (directions X) both sides interconnect.The opposed inside of a pair of

carriage

81,81 is provided with the

guide member

83,83 that is used for guide clip disk component 90.The

insertion piece

84 and 84 that the arranged outside of

carriage

81,81 has

guide rod

73,73 to insert.

Same as Fig. 8 (a) as shown in, in chuck parts 90, both sides about pair of plate-

shaped matrix part

91,91 is arranged on, and two rotating

shafts

92,92 are rotatably installed in the both sides of matrix part 91.

Rotating shaft

92,92 is connected to and keeps grabbing 93,93 end.Keep grabbing 93,93 and rotate, make that keeping grabbing 93,93 opens or closes with the rotation of rotating shaft 92,92.

Rotating shaft

92,92 is connected in an end of

tabular lever part

94,94 separately.At the other end of

lever part

94,94, protuberance 94a, the 94a (referring to Fig. 8 (b)) that are rotatably installed in the

lever part

94,94 engage with groove 95a, 95a in being formed on block conjunction 95.Groove 95a, 95a are along the longitudinal extension of lever part 94,94.When chuck parts 90 opened or closed,

protuberance

94a, 94a can move along groove 95a, 95a.

In addition, as shown in Figure 7, conveyor system of container 50 comprises and is used for driving the horizontal drive apparatus 52 move horizontally body 70 at directions X, is used for driving the vertical drive 54 of lifting body 80 and being used for driving in the Y direction front and back drive unit 56 of chuck parts 90 in the Z direction, and comprises the chuck opening and closing device (not shown) that is used to open and close chuck parts 90.

Horizontal drive apparatus 52 has a pair of synchronous pulley 52a, the 52b that is arranged on equal height.This a pair of

synchronous pulley

52a, 52b are installed respectively in the horizontal beam 62 of the upper and lower of support 60.For no reason be with 52c synchronously along left and right directions (directions X) suspension between every couple of synchronous pulley 52a, 52b.Moving horizontally the upside block 71 of body 70 and downside block 72 is individually fixed in and is with 52c, 52c up and down synchronously.The synchronous pulley 52a, the 52a that are arranged in upper and lower sides are interconnected by connecting axle 52d so that the one rotation.Another root twine with 52g synchronously and suspension in upside synchronous pulley 52a and be arranged between the synchronous pulley 52f of output shaft of servomotor 52e.Because such structure of horizontal drive apparatus 52 is with 52c, 52c up and down synchronously by the effect driven in synchronism of servomotor 52e, moves horizontally body 70 and move at directions X along pair of

guide rails

63,63 thereby make.

Vertical drive 54 has and is separately positioned on the upside block 71 that moves horizontally body 70 and a pair of synchronous pulley 54a, the 54b in the downside block 72.Along left and right directions (directions X) this a pair of

synchronous pulley

54a, 54b are set respectively in the both sides that move horizontally body 70.(Z direction) suspension between every couple of

synchronous pulley

54a, 54b is with 54c for no reason synchronously along the vertical direction.About being individually fixed in, is with by the

carriage

81,81 of the both sides of lifting body 80 54c, 54c (referring to Fig. 8) synchronously.Upside

synchronous pulley

54a, 54a are interconnected by connecting axle 54d so that the one rotation.Another root twine with 54g synchronously and suspension in a synchronous pulley 54a and be arranged between the synchronous pulley 54f of output shaft of servomotor 54e.Because such structure of vertical drive 54,, thereby lifting body 80 is moved in the Z direction along pair of

guide rods

73,73 by

band

54c, 54c synchronously about the effect driven in synchronism of servomotor 54e.

As shown in the Fig. 9 that watches from oblique below, front and back drive unit 56 is made of no bar cylinder fixing between a pair of connecting plate 82b, the 82b that are provided with in the front and back between a pair of carriage 81,81.Accommodate piston and magnet (not shown) in the drive unit 56 of front and back.The air inlet at rear drive equipment 56 two ends is introduced compressed air selectively in the past, thus front and back (Y direction) mobile piston and magnet.So, another magnet that the magnet sorption is provided with in the rear side of chuck parts 90, thus with 90 interlocks of chuck parts.Because such structure, front and back drive unit 56 can drive chuck parts 90 at fore-and-aft direction.

The chuck opening and closing device is made of abridged cylinder in Fig. 8 and Fig. 9.The bar of cylinder combines with conjunction 95, thus the mobile conjunction 95 in front and back (Y direction).The chuck opening and closing device moves forward from the state shown in Fig. 8 (a) chuck parts 90 at fore-and-aft direction (Y direction), as shown in Fig. 8 (b), and further drive forwards conjunction 95, keep grabbing 93,93 thereby open, so that the container 2 that chuck parts 90 are kept is placed on the rotation dyeing apparatus 1.In addition, after the dyeing of rotation in the dyeing apparatus 1 is finished, carry out this operation by backward and can keep rotating container 2 on the dyeing apparatus 1 once more.

As mentioned above, horizontal drive apparatus 52, vertical drive 54 and front and back drive unit 56 play the effect that drives the triaxial driving apparatus of chuck parts 90 along three orthogonal axially (X-axis, Z axle and Y-axis).Horizontal drive apparatus 52, vertical drive 54 and front and back drive unit 56 are with chuck opening and closing device and rotation dyeing apparatus 1, by unshowned control device control action.

In addition, as shown in fig. 1, automatic staining device 100 is allowing conveyor system of container 50 to transport in the zone of container 2, comprises and sends into station S1, intermediate station S2 and send station S3.Sending into station S1 and intermediate station S2 is respectively arranged with at

weight meter

51a, 51b the above-below direction disposed adjacent, that place the container 2 that is transported.Send into container 2 that conveyer will place pollutant and dye liquor and sequentially be transported to from pretreatment unit (not shown) such as colour mixers and send into station S1 by

unshowned.Weight meter

51a, 51b are used to detect the overall weight of the container 2 that holds pollutant and dye liquor, and the corresponding signal of weight of output and detection.For example, can use piezoelectric element, strain gage type LOAD CELLS, capacitance weighing sensor or the like.

In addition, automatic staining device 100 also comprises the adding set that is used to add dyeing assistants such as saltcake and soda ash.The supply nozzle 53 of adding set is arranged on the top of intermediate station S2, so that add dyeing assistant from the upper opening of container 2.

Sending station S3 is provided with ribbon conveyer etc. and sends conveyer 51c.Be placed on the container of sending on the conveyer 51c 2 and be transported to the after-treatment device (not shown) of carrying out neutralization or cleaning.

Below explanation has the operation of the automatic staining device 100 of said structure.In each container 2, place for example pollutant of chemical fibre such as cotton or nylon, terylene (cationic-dyeable) and acrylic fibers, and inject dye liquor and the dyeing assistant that is suitable for pollutant in advance in the container 2.The container 2 that holds pollutant and dye liquor thus is placed on sends on the conveyer (not shown) and the upper opening of container.Container 2 be transported in proper order send near the S1 of station after, each container is placed on the weight meter 51a that sends into station S1 by push rod (not shown) etc.When the detection signal of weight meter 51a was imported, the control device judgement was compared with the predetermined weight value, and whether the dye liquor that is held etc. are an amount of.When thinking underexercise, output alarm sound etc. and operation suspension.When thinking an amount of, control device makes 54 actions of horizontal drive apparatus 52 and vertical drive, sends into station S1 so that chuck parts 90 are moved to.Then, by the action of front and back drive unit 56, chuck parts 90 keep container 2.From the rotation dyeing apparatus 1 that is in halted state, select a rotation dyeing apparatus 1, and container is transported to selected rotation dyeing apparatus 1.

Based on the coordinate in the X-Z plane of sending into station S1 with as the coordinate in the X-Z plane of the rotation dyeing apparatus 1 of destination, can set the translational speed that moves horizontally body 70 and lifting body 80 that the action by horizontal drive apparatus 52 and vertical drive 54 produces separately.Make simultaneously to move horizontally body 70 and lifting body 80 actions, thereby chuck parts 90 straight lines are moved to rotation dyeing apparatus 1.

When rotation dyeing apparatus 1 when being in non-working condition,, the turntable 10 that is in level and the space between the lid 27 are launched in advance by the action of press device 20 and tilting device 30.After container 2 being transported to rotation dyeing apparatus 1, chuck parts 90 insert container 2 between turntable 10 and the lid 27 by the action of front and back drive unit 56.By the action of chuck opening and closing device, make to keep grabbing 93,93 end and launch, thereby container 2 is placed on the turntable 10.

When sensor etc. detected container 2 and is placed on the turntable 10, rotation dyeing apparatus 1 made press device 20 actions, so as from the top with lid 27 by being pressed on the container 2.Therefore, container 2 is by lid 27 sealing, and container 2 and lid 27 rotatably are clamped between turntable 10 and the pressing body 24.Afterwards, as shown in Figure 4, make tilting device 30 actions so that container 2 is toppled over.In the present embodiment, container 2 is toppled over and is become to make the axis approximate horizontal of container; Yet container 2 can tilt obliquely upward or to oblique below.When container 2 was in tilt state, pressure releasing tube 26 upwards extended in container 2, and the openend of pressure releasing tube 26 is exposed to the top of dye liquor liquid level, made the inner space of container 2 and the external communications of container 2.On the other hand, thermocouple 29 is extended to measure the temperature of dye liquor to following in container 2.

When container 2 was in tilt state, by the inside of heater 8 heating containers 2, the outer peripheral edges of turntable 10 contacted the rotation with beginning turntable 10 with rotating band 43 simultaneously.Therefore, drive unit 40 can automatically rotate each container 2 in conjunction with the toppling over action of container 2 by rotating band 43, and can individually rotate a plurality of turntables 10.

Therefore, container 2 is with lid 27 rotations, and shown in the dotted line among Fig. 4, the pollutant C that is held is dyeed by dye liquor L.The summary below of the axis of the container 2 that the storage capacity of dye liquor L is confirmed as making liquid level be positioned at tilt state usually.Pressure releasing tube 26 in the rotary course of container 2 always towards above, and the internal pressure that will follow the internal temperature of container 2 to rise rises and discharges.

By control the output of heater based on the measurement of thermocouple 29, can be according to the temperature of predetermined temperature control model control dye liquor.Because present embodiment except that heater 8, also is included in the cooling device that the outer surface of container 2 sprays cooling water, therefore when needing to reduce the temperature of dye liquor in dyeing course, temperature can change to preset temperature rapidly.Therefore, can carry out dyeing according to the desired temperatures control model by known control methods such as use PID controls.For example, can slowly reduce temperature by the output of control heater 8, yet, by the output of control heater 8,, can reduce temperature rapidly simultaneously from cooling water nozzle 9 cooling water supplies.Although the flow of cooling water is constant in the present embodiment, yet can control flow according to target temperature.

After finishing, make tilting device 30 actions once more so that container 2 is back to the standing state shown in Fig. 5 through the dyeing of pollutant after the scheduled time.Subsequently, make press device 20 actions, thereby discharge the sealing state of container 2 with lifting lid 27.In response to this operation, control device moves to rotation dyeing apparatus 1 by the action of horizontal drive apparatus 52 and vertical drive 54 with chuck parts 90.Chuck parts 90 keep container 2 once more by the action of front and back drive unit 56 and chuck opening and closing device, move to then to send station S3.In sending station S3, container 2 is placed on to be sent on the transporter 51c, and is transferred to the after-treatment device of carrying out neutralization, cleaning etc.When sensor etc. detected container 2 and is moved out of, rotation dyeing apparatus 1 exported the signal that expression is in non-working condition to control module, and rotation dyeing apparatus 1 enters the state that can receive another container 2.

Rotation dyeing apparatus 1 according to present embodiment, be placed on the turntable 10 by the container 2 that will hold pollutant and dye liquor, can carry out automatically container 2 sealing, topple over, rotate and open, and can in the container 2 that transports of order, dye quickly and efficiently.Therefore, rotation dyeing apparatus 1 can be especially suitable for use as the dyeing apparatus that is used for multi-varieties and small-batch dyeing.

In addition, according to the automatic staining device 100 of present embodiment, for each device in a plurality of rotation dyeing apparatuses 1 that pollutant is dyeed, conveyor system of container 50 flatly inserts each container 2 between turntable 10 and the lid 27.Because such structure, each rotates dyeing apparatus 1 and can promptly begin pollutant is dyeed in the container 2 that is received.

In addition, because can when changing as dyeing conditions such as dye liquor kind, dyeing temperature, dyeing times arbitrarily, carry out dyeing, so automatic staining device 100 can be handled the dyeing of multi-varieties and small-batch neatly to each rotation dyeing apparatus 1.In addition, even the dyeing time in each rotation dyeing apparatus 1 is not simultaneously, also can with to the sequence independence ground of rotation dyeing apparatus 1 supply container 2, replace containers 2 by another container 2 immediately after in any rotation dyeing apparatus 1, finishing dyeing, and begin dyeing subsequently.Therefore, can shorten and produce time.

In addition, in the structure of present embodiment, chuck parts 90 are by horizontal drive apparatus 52,

vertical drive

54 and 56 3 drivings of front and back drive unit, even therefore when being provided with a lot of rotation dyeing apparatus 1, also can quickly and easily container 2 being transported to and respectively rotating dyeing apparatus 1.

In the explanation of the foregoing description, be transported to the container of sending among the S1 of station 2 and be transported to any rotation dyeing apparatus 1 by conveyor system of container 50.After pollutant dyes in container, by conveyor system of container 50 container is transported to once more and sends station S3.Yet, for example, when the pollutant of being made by cellulose fibres such as cotton or copper ammonia fibre is dyed dark color, in rotation dyeing apparatus 1, after the dyeing, can container be transported to intermediate station S2 by conveyor system of container 50 and temporarily place at pollutant.In intermediate station S2, can add soda ash etc. from the supply nozzle 53 of the adding set that is arranged on container 2 tops.When weight meter 51b detects when having added scheduled volume, control device is transported to container 2 the rotation dyeing apparatus 1 that is in halted state once more.After the lasting scheduled time was handled in dyeing, conveyor system of container 50 was transported to container 2 and sends station S3.Therefore, the automatic staining device 100 of present embodiment can be guaranteed rapid response when needing to add dyeing assistant in the pollutant dyeing course.

In the above-described embodiments, three rotation dyeing apparatuses 1 form a unit, and a plurality of unit (being four unit in the present embodiment) is arranged to sandwich construction at above-below direction, it is rectangular to make that a plurality of rotation dyeing apparatuses 1 are arranged to, and by directions X and Z direction movably conveyor system of container 50 container 2 be transported to respectively rotate dyeing apparatus 1; Yet the layout of rotation dyeing apparatus 1 need not be confined to present embodiment, and can be arranged to various ways.In addition, for example, container 2 can and be transported to by maintenances such as manipulators and respectively rotate dyeing apparatus 1.

In the above-described embodiments, inside at the fixed axis 25 that rotates dyeing apparatus 1 forms hollow bulb 25a, and the pressure releasing tube 26 of the end by being connected in hollow bulb 25a and be arranged at the connected entrance 25b of the other end of hollow bulb 25a, the external communications of the inner space of container 2 and container 2.Therefore, the internal temperature of the container 2 that causes with heating in the dyeing course internal pressure together that rises rises and is released, and the pressure of the inner space of container 2 is maintained near atmospheric pressure.Yet container 2 can be configured to pressure vessel.More specifically, pressure releasing tube 26 and connected entrance 25b are not set in fixed axis 25, container 2 is by lid 27 sealings, and the tightness between container 2 and the lid 27 improves.Therefore, follow the heating in the dyeing course, can carry out the dyeing processing of pollutant at the high temperature more than 100 ℃.

In addition, rotation dyeing apparatus 1 can be configured in the container by the lid sealing pollutant be dyeed in advance at opening.For example, as shown in Figure 10, rotation dyeing apparatus 110 comprises: a plurality of rotatable support roller 111, and it supports opening to make the axis of container be the level of state by the container 2 of lid 2a sealing; Driven roller 112 is supported in the top of container 2 up and down movably and is rotated driving by the motor (not shown); And a pair of brake 113,114, it contacts with the bottom surface with the end face of container 2 respectively, so that holding vessels 2 rotatably, wherein the brake 113 that contacts with the end face of container 2 can move forward and backward along the axis of container 2.Rotation dyeing apparatus 110 transports by the conveyor system of container (not shown) and is placed with pollutant C and dye liquor L and in advance by the container 2 of lid 2a sealing.When container is placed on the support roller 111, detect this placement by the sensor (not shown), and brake 113 moves forward so that container 2 is clamped between brake 113 and the brake 114.Simultaneously, driven roller 112 is fallen and is contacted with the main body of container 2, to transmit rotary driving force.So container 2 is rotated hermetically by lid 2a, thereby pollutant C is dyeed.

In the present embodiment, rotation dyeing apparatus 1 is used for pollutant is dyeed; Yet for example, the rotation dyeing apparatus 1 with said structure also can be used for the post processing of the execution of the pollutant after the dyeing as neutralisation treatment, clean, fixation treatment, softening processing etc.More specifically, with the pollutant (object being treated) after the dyeing with for example neutralizer, cleaning fluid, comprise color-fixing agent fixation treatment liquid, comprise that the various treatment fluids of the softening treatment fluid etc. of softener are placed in the container 2, and rotary container 2, thereby use various treatment fluids to handle object being treated.

Description of reference numerals

1 rotation dyeing apparatus

2 containers

The 2C rib

8 far-infrared heaters

The 8a reflecting plate

9 cooling water nozzles

10 turntables

20 press devices

24 pressing bodies

25 fixed axis

The 25a hollow bulb

26 pressure releasing tubes

27 lids

30 tilting devices

40 drive units

43 rotating bands

50 conveyor system of container

51a, 51b weight meter

52 horizontal drive apparatus

53 supply nozzles

54 vertical drive

56 front and back drive units

60 supports

70 move horizontally body

80 lifting bodies

90 chuck parts

100 automatic staining devices

Claims

1. one kind is rotated dyeing apparatus, and it is by making the container rotation of placing pollutant and dye liquor with pollutant dyeing, and described device comprises:

Turntable, the container that has opening on top is rotatably installed on the described turntable;

Press device by pushing lid from the top to described container, thereby seals described container in the mode that described container can rotate;

Tilting device is used to topple over sealed described container; And

Rotating driving device rotates described container under tilt state,

Wherein said press device comprises pressing body that contacts with described lid and the fixed axis that extends and run through described lid from described pressing body; And

The mode that described fixed axis can rotate with described lid supports described lid.

2. rotation dyeing apparatus according to claim 1, wherein said fixed axis comprises hollow bulb, the pressure releasing tube is connected in described hollow bulb, thereby makes the inside and the external communications of described container; And

When described container was toppled over, described pressure releasing tube extended upward in described container.

3. rotation dyeing apparatus according to claim 2, wherein said lid is provided with plate via distance piece on the face that contacts a side with described container, and described pressure releasing tube is arranged in the space part that forms between described lid and the described plate.

4. rotation dyeing apparatus according to claim 1 also comprises the heater of the described container that is used to heat tilt state and is used for cooling device at the surface sprinkling cooling water of the described container of tilt state.

5. rotation dyeing apparatus according to claim 4, wherein said heater comprise along the far-infrared heater of the described container arrangement of tilt state and cover described far-infrared heater makes far-infrared radiation arrive the reflecting plate of described container.

6. according to each the described rotation dyeing apparatus in the claim 1 to 5, wherein be respectively arranged with a plurality of described turntables, press device and tilting device corresponding to a plurality of described containers; And

Described rotating driving device comprises by described container topples over and the rotating band that contacts with the outer peripheral edges of described turntable, and can transfer a driving force to a plurality of described containers by described rotating band.

7. rotation dyeing apparatus according to claim 1, the outer surface process surface treatment of wherein said container is so that have 2 μ m to 20 μ m absorbing wavelength zones.

8. rotation dyeing apparatus according to claim 1, the inner surface of wherein said container is provided with the protuberance of longitudinal extension.

9. rotation dyeing apparatus according to claim 1, the inner surface of wherein said container form protuberance and recess at the male and fomale(M﹠F) that circumferentially replaces continuously.

10. automatic staining device comprises:

A plurality of according to each the described rotation dyeing apparatus in the claim 1 to 9; And

Conveyor system of container, it will be sent into described container in the station and keep and be transported to arbitrary described rotation dyeing apparatus, and the described container that will finish pollutant dyeing keeps and be transported to from described rotation dyeing apparatus and send the station.

11. automatic staining device according to claim 10, wherein said conveyor system of container with insert division, described vessel water level land between the described turntable and described lid of level.

12. automatic staining device according to claim 10, wherein said conveyor system of container comprises the chuck parts that are used to keep described container, be used for along the triaxial driving apparatus of three described chuck parts of orthogonal axial driving, and the chuck opening and closing device that is used to open and close described chuck parts.

13. automatic staining device according to claim 10 is wherein saidly sent into the Weight detecting device that the station comprises the weight that is used to detect described container.

14. automatic staining device according to claim 10 also comprises being used for the temporary transient intermediate station of placing the described container of not finishing pollutant dyeing as yet that is transported by described conveyor system of container; And

Described intermediate station comprises the adding set that is used for dyeing assistant is added into described container.