CN102464903A - Plastic film with plasticity and manufacturing method thereof applied to intramode decoration - Google Patents

Plastic film with plasticity and manufacturing method thereof applied to intramode decoration Download PDF

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CN102464903A
CN102464903A CN2010105519416A CN201010551941A CN102464903A CN 102464903 A CN102464903 A CN 102464903A CN 2010105519416 A CN2010105519416 A CN 2010105519416A CN 201010551941 A CN201010551941 A CN 201010551941A CN 102464903 A CN102464903 A CN 102464903A
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plasticity
plastics film
thermosetting resin
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multiple functional
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陈信元
谢育芸
廖正伦
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YINGTAO SCIENCE AND Technology Co Ltd
Entire Technology Co Ltd
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YINGTAO SCIENCE AND Technology Co Ltd
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Abstract

The invention relates to a manufacturing method of a plastic film with plasticity, which is applied to intramode decoration. The manufacturing method comprises the following steps: providing a substrate with an upper surface and a lower surface, a plastic film with plasticity, a printing ink layer and plastics, wherein the plastic film with plasticity is at least composed of light hardening polyfunctional oligomer, thermosetting resin and crosslinking agent, and the light hardening polyfunctional oligomer and the thermosetting resin are crosslinked through the crosslinking agent; coating the plastic film with plasticity on the upper surface of the substrate; thermosetting the plastic film with plasticity; light-curing the plastic film with plasticity to form a plastic resin layer; covering the printing ink layer on the lower surface of the substrate; meanwhile, enabling the plastic resin layer and the substrate to form a preset shape; and forming the plastics on the lower surface of the printing ink layer.

Description

Have the plastics film of plasticity-and be applied to the making method of in-mold decoration
Technical field
Present invention is directed to a kind of plastics film and be applied to the making method of in-mold decoration, refer to a kind of making method that has the plastics film of plasticity-and be applied to in-mold decoration especially.
Background technology
In conventional art, adopt method of radiating (for example ultraviolet ray, ir radiation or electron beam irradiation) that the coating system that contains activity double key is cured, widely known and accomplished technically.This is one of the fastest curing in coating technology, yet the sticking power deficiency but is a common problem.But the coating material solidified curing of electromagnetic radiation need depend on suitable radiation dose.Relatively poor or do not have the zone of illumination in illumination, can cause solidifying variation or not crosslinked significantly.
The tamanori that is the basis with isocyanic ester and polyvalent alcohol is fit to make high-quality coating very much.Desired various coating properties like sticking power, elasticity, chemical resistant properties, weathering resistance or scratch-resistant etc., can be adjusted in very wide scope through changing raw material.
Above-mentioned two mutually independently consolidated structures be attached in the bonding system, can make their advantages.This being called,, the system of " two curing " system was known.For example,, put down in writing by the radiation-hardenable reactive thinner applicable cases of the coating system of forming like propenoate, polyvalent alcohol and isocyanic ester in 793 in U.S. Pat 4,342.The problem that this individual system exists is: in the area that does not have illumination; The reactive thinner of this radiation-hardenable stays becoming softening agent; And softening agent can produce detrimentally affect to the character of film thus, perhaps even can leave with divided thin film, thereby has caused undesirable physical influence appearance.
Be known that equally the radiation-hardenable group is connected to " two curing " tamanori on the POLYMETHYLENE POLYPHENYLISOCYANATE with the chemical bond mode, can avoid the appearance of the problems referred to above.For example, European patent application EP-A0928800 has put down in writing the applicable cases of the functionalized urethane acrylate that contains isocyanurate group of NCO-as a kind of " two curing " coating system.In order to use these coating compounds easily, need reach enough low viscosity, so different organic solvents has been used in convention.
Because the requirement of ecological and cost if modern coating system must with an organic solvent also will reduce use as much as possible, therefore in order to reduce viscosity, then must be used the coating resin of low-viscosity.Special in 0682012 record of European patent EP-A, the POLYMETHYLENE POLYPHENYLISOCYANATE that has urea carbamate structure for this purpose comes out already.
Moreover can be applicable to in-mold decoration through above-mentioned traditional produced plastics film of mode, and the making flow process of this plastics film approximately is: step (1) coating → step (2) earlier reshapes → step (3) final curing.Then; Because above-mentioned steps (2) and step (3) might be implemented two different locations; So when half-finished plastics film is transported to another when ground from a ground, need adds covering especially and produce curing to protect half-finished plastics film to avoid to receive the irradiation of light.Edge is, can the improving of the above-mentioned disappearance of inventor's thoughts concentratedly observed and study it, and cooperates the utilization of scientific principle, and proposes a kind of reasonable in design and effectively improve the present invention of above-mentioned disappearance.
Summary of the invention
Technical problem to be solved by this invention; Be to provide a kind of making method that has the plastics film of plasticity-and be applied to in-mold decoration; Wherein the plastics film of this plasticity-be applied and solidify after still can carry out follow-up shaping processing, to produce predetermined shape.
In order to solve the problems of the technologies described above, the wherein a kind of scheme according to the present invention provides a kind of plastics film with plasticity-, and it comprises: a photo-hardening multiple functional radical oligomer, a thermosetting resin and a linking agent.
Wherein, the chemical formula of this photo-hardening multiple functional radical oligomer is:
Figure BSA00000353406300021
N1>=3, wherein R 1Be hydrogen (H) and alkyl (CH 3) one of them, R 2Be one of them of alkyl, polyurethane, polyester, propenoate and epoxy resin.
In addition, this thermosetting resin is the straight chain type structure be made up of a polyvalent alcohol and an isocyanic ester, and the chemical formula of this thermosetting resin is :-(CONH-R-NHCO-O-R-O-) N2-, n2>=1, wherein R is an alkyl.
In addition, this linking agent by one have two keys an acryl functional group structure and a hydroxy structure form, the chemical formula of this linking agent is:
Figure BSA00000353406300031
2≤n3+n4,1≤n3 and 1≤n4.
Moreover; The weight percent that this photo-hardening multiple functional radical oligomer accounts for this plastics film is 20% to 70%; The weight percent that this thermosetting resin accounts for this plastics film is 40% to 70%; The weight percent that this linking agent accounts for this plastics film is 10% to 40%, and above-mentioned acryl functional group structure with two keys connects photo-hardening multiple functional radical oligomer, and this hydroxy structure connects this thermosetting resin.
In order to solve the problems of the technologies described above, the wherein a kind of scheme according to the present invention provides a kind of plastics film with plasticity-, and it comprises: a photo-hardening multiple functional radical oligomer, a thermosetting resin and a linking agent.
Wherein, the chemical formula of this photo-hardening multiple functional radical oligomer is:
Figure BSA00000353406300032
N1>=3, wherein R 1Be hydrogen (H) and alkyl (CH 3) one of them, R 2Be one of them of alkyl, polyurethane, polyester, propenoate and epoxy resin.
In addition, this thermosetting resin is the straight chain type structure be made up of a polyvalent alcohol and an isocyanic ester, and the chemical formula of this thermosetting resin is :-(CONH-R-NHCO-O-R-O-) N2-, n2>=1, wherein R is an alkyl.
In addition, this linking agent by one have two keys an acryl functional group structure and an isocyanic ester based structures form, the chemical formula of this linking agent is:
Figure BSA00000353406300041
2≤n5+n6,1≤n5 and 1≤n6.
Moreover; The weight percent that this photo-hardening multiple functional radical oligomer accounts for this plastics film is 20% to 70%; The weight percent that this thermosetting resin accounts for this plastics film is 40% to 70%; The weight percent that this linking agent accounts for this plastics film is 10% to 40%, and above-mentioned acryl functional group structure with two keys connects this photo-hardening multiple functional radical oligomer, and this isocyanic ester based structures connects this thermosetting resin.
In order to solve the problems of the technologies described above; Wherein a kind of scheme according to the present invention; A kind of making method with plastic film applications of plasticity-in in-mold decoration is provided; It comprises the following steps: at first; Provide one have a upper surface and a lower surface plastics film, an ink lay and the plastics of base material, with plasticity-, wherein above-mentioned plastics film with plasticity-is made up of photo-hardening multiple functional radical oligomer, thermosetting resin and linking agent at least, and this photo-hardening multiple functional radical oligomer and this thermosetting resin both accomplish crosslinked through this linking agent; Then, the above-mentioned plastics film with plasticity-of coating is on the upper surface of this base material; Then, the above-mentioned plastics film of heat embrittlement with plasticity-; Next, the above-mentioned plastics film with plasticity-of photocuring is to form a moldable resin layer; And then, this ink lay of coating is on the lower surface of this base material; Then, simultaneously with this moldable resin layer and this base material predetermined shape that is shaped; At last, be shaped these plastics in the lower surface of this ink lay.
Therefore; Beneficial effect of the present invention is: the plastics film of this plasticity-be applied and solidify after still have certain plasticity-; Therefore the plastics film of this plasticity-still can carry out follow-up shaping processing after solidifying processing, so that the plastics film of this plasticity-is shaped to a predetermined shape at last.
For enabling further to understand the present invention's characteristic and technology contents, see also following detailed description and accompanying drawing, yet appended graphic reference and the explanation usefulness of only providing not is to be used for to the present invention's limitr in addition about the present invention.
Description of drawings
Fig. 1 has the plastic film applications of plasticity-in the schema of the making method of in-mold decoration for the present invention.
Fig. 2 has the plastic film applications of plasticity-in the making schematic flow sheet of the making method of in-mold decoration (from step (A) to step (G)) for the present invention.
The primary clustering nomenclature
Base material: 1, upper surface: 10A, lower surface: 10B, the plastics film of plasticity-: 2, the moldable resin layer: 2 ', ink lay: 3, plastics: 4.
Embodiment
First embodiment of the invention provides a kind of plastics film with plasticity-, and it comprises at least: a photo-hardening multiple functional radical oligomer (for example ultraviolet light photopolymerization multiple functional radical oligomer), a thermosetting resin (for example heat embrittlement deep drawing quality oligomer) and a linking agent.
At first, about photo-hardening multiple functional radical oligomer, its chemical formula can be:
Figure BSA00000353406300051
n1≥3
R wherein 1For H (hydrogen) then photo-hardening multiple functional radical oligomer be a vinyl resin or R 1Be CH 3(alkyl) then the multifunctional oligomer of photo-hardening is the monomethyl vinyl resin, so R 1Be H or CH 3One of them, R 2Can be one of them of alkyl, polyurethane, polyester, propenoate and epoxy resin, wherein the n of photo-hardening multiple functional radical oligomer 1More greatly then can to carry out the response location of photocuring program many more in expression, and meaning is promptly high more to produce cross-linking density through program curing, and has higher hardness, wear characteristic and endurance ... or the like, the n of photo-hardening multiple functional radical oligomer certainly 1More greatly also represent the follow-up unfavorable more moulding of carrying out.
In addition, about thermosetting resin, it can be the straight chain type structure be made up of a polyvalent alcohol (diol) and an isocyanic ester.For instance, polyvalent alcohol and isocyanic ester are (for example: vulcabond (diisocyanate)) can form straight chain type PU urethane (Polyurethane, PU) resin after the polymerization.In addition, the chemical formula of thermosetting resin can be :-(CONH-R-NHCO-O-R-O-) N2-, n2>=1, wherein R can be alkyl.
Moreover about this linking agent, it is designed to have heat embrittlement functional group and photo-hardening functional group's structure, to be used for accomplishing thermosetting resin and photo-hardening multiple functional radical oligomer crosslinked.For instance, linking agent can by one have two keys an acryl functional group structure and a hydroxy structure form.Therefore, above-mentioned acryl functional group structure with two keys connects this photo-hardening multiple functional radical oligomer, and this hydroxy structure connects this thermosetting resin.In other words, this photo-hardening multiple functional radical oligomer and this thermosetting resin both can accomplish crosslinked through the above-mentioned linking agent that designs.In addition, the chemical formula of linking agent can be:
Figure BSA00000353406300061
2≤n3+n4,1≤n3 and 1≤n4.
Hold above-mentioned; The example that first embodiment of the invention is takeed shown in the experimental data of table one; The weight percent that photo-hardening multiple functional radical oligomer accounts for this plastics film can be 20% to 70% approximately; The weight percent that thermosetting resin accounts for this plastics film can be 40% to 70% approximately, and the weight percent that linking agent accounts for this plastics film can be 10% to 40% approximately.
In addition; According to different design requirements; In first embodiment of the invention, can add a ultraviolet light polymerization multiple functional radical reaction monomers in the composition of plastics film, an organic-inorganic nano blendes together material, an inorganic nano-particle, an initiator, an additive ... or the like.
Organic-inorganic nano blendes together material can comprise a nano silicon and a nano aluminium oxide; And organic-inorganic nano blendes together the weight percent that material accounts for plastics film and can be 0.1% to 30% (preferable weight percent can be 1% to 20%, and best weight percent is 5% to 10%) shown in the experimental data of table one.Yet, above-mentionedly blend together the defining of weight percent that material accounts for plastics film for organic-inorganic nano and just be used for for example, and be not in order to limit the present invention.
Again for instance; Shown in the experimental data of table one; Wherein inorganic nano-particle can comprise a nanometer grade silica micro mist and an alumina in Nano level micro mist; And the weight percent that inorganic nano-particle accounts for plastics film can be 0.1% to 30% (preferable weight percent can be 1% to 20%, and best weight percent can be 5% to 10%).Yet above-mentioned the defining of weight percent that accounts for this plastics film for this inorganic nano-particle just is used for for example, and is not in order to limit the present invention.
Second embodiment of the invention provides a kind of plastics film with plasticity-, and it comprises at least: a photo-hardening multiple functional radical oligomer (for example ultraviolet light photopolymerization multiple functional radical oligomer), a thermosetting resin (for example heat embrittlement deep drawing quality oligomer) and a linking agent.
At first, about this photo-hardening multiple functional radical oligomer, its chemical formula is:
Figure BSA00000353406300071
n1≥3
R wherein 1Can be H (vinyl resin) or CH3 (methacrylic resin), R 2Can be one of them of alkyl, polyurethane, polyester, propenoate and epoxy resin, in addition the R of this photo-hardening multiple functional radical oligomer 1Further can comprise an alkyl.
In addition, about thermosetting resin, it can be the straight chain type structure be made up of a polyvalent alcohol (diol) and an isocyanic ester.For instance, can form a straight chain type PU resin after polyvalent alcohol and isocyanic ester (for example vulcabond (the diisocyanate)) polymerization.In addition, the chemical formula of this thermosetting resin can be :-(CONH-R-NHCO-O-R-O-) N2-, n2>=1, wherein R can be alkyl.
Moreover, be designed to have heat embrittlement functional group and photo-hardening functional group's structure about linking agent, to be used for accomplishing this thermosetting resin and this photo-hardening multiple functional radical oligomer crosslinked.For instance, linking agent by one have two keys an acryl functional group structure and an isocyanic ester based structures form.Therefore, above-mentioned acryl functional group structure with two keys connects photo-hardening multiple functional radical oligomer, and the isocyanic ester based structures connects thermosetting resin.
In other words, this photo-hardening multiple functional radical oligomer and this thermosetting resin both can accomplish crosslinked through the above-mentioned linking agent that is designed to.In addition, the chemical formula of this linking agent can be:
Figure BSA00000353406300072
be 2≤n5+n6,1≤n5 and 1≤n6 wherein;
The example of takeing as first embodiment of the invention is the same; In second embodiment of the invention; The weight percent that this photo-hardening multiple functional radical oligomer accounts for this plastics film can be 20% to 70% approximately; The weight percent that this thermosetting resin accounts for this plastics film can be 40% to 70% approximately, and the weight percent that this linking agent accounts for this plastics film can be 10% to 40% approximately.
Certainly; According to different design requirements; In second embodiment of the invention, also can add a ultraviolet light polymerization multiple functional radical reaction monomers in the composition of this plastics film, an organic-inorganic nano blendes together material, an inorganic nano-particle, an initiator, an additive ... or the like.Particularly, said components of the present invention is preferably: thermosetting resin is preferably vulcabond; Photo-hardening multiple functional radical oligomer is preferably urethane acrylate oligomer, polyester acrylic oligomer ester, propenoate oligomer or pure acrylic acid ester; Ultraviolet light polymerization multiple functional radical reaction monomers is preferably Viscoat 295, tetramethylol methane tetraacrylate or dipentaerythritol acrylate; Linking agent is preferably pentaerythritol triacrylate, β-propyloic acrylic ester or 2-hydroxyethyl methacrylic ester SULPHOSUCCINIC ACID ESTER; Organic-inorganic nano blendes together material and is preferably Cytec EB8311 or DBC901H35; Inorganic nano-particle is preferably nano aluminium oxide dispersion-s or nano silicon dispersion-s; Initiator is preferably CIBA IGRACURE 184, IGRACURE 1173, IGRACURE TPO or IGRACURE 819; The auxiliary agent additive is preferably organic silicon modified by polyether, acrylate interpolymer or polyether-modified YSR 3286.
Therefore; Can be known that by above-mentioned description the maximum difference of second embodiment of the invention and first embodiment is: " the hydroxy structure " in the linking agent that first embodiment defined can be replaced and formed the linking agent among the second above-mentioned embodiment by " isocyanic ester based structures ".Therefore; No matter be that the first embodiment of the present invention or second embodiment not only all can reach the purpose of " accomplishing thermosetting resin and this photo-hardening multiple functional radical oligomer crosslinked ", and can reach the expense of need not the strange land implementing program curing and more setting up hovel under the saving.
See also shown in the table one, sample 1 to sample 7 is the experiment sample of interpolation different ingredients, and each experiment sample demonstrates the weight percent of each prescription.Wherein A is vulcabond (thermosetting resin); B is urethane acrylate oligomer (a photo-hardening multiple functional radical oligomer); C is Viscoat 295 (a ultraviolet light polymerization multiple functional radical reaction monomers); D is pentaerythritol triacrylate (linking agent), and E is that (Cytec manufactured, organic-inorganic nano blend together material SiO to Cytec EB8311 2), F is nano aluminium oxide dispersion-s (inorganic nano-particle), and G is CIBA IGRACURE 184 (CIBA manufactured, an initiator), and H is acrylate interpolymer (an auxiliary agent additive).
<table >
A B C D E F G H
Sample
1 70% 15% 15% 1.8% 3%
Sample 2 55% 32.5% 12.5% 2.7% 3%
Sample 3 40% 50% 10% 3.6% 3%
Sample 4 55% 32.5% 12.5% 5% 3.6% 3.15%
Sample 5 55% 32.5% 12.5% 10% 3.6% 3.3%
Sample 6 55% 32.5% 10% 12.5% 5% 4.2% 3.5%
Sample 7 55% 32.5% 10% 12.5% 5% 4.2% 3.5%
See also shown in the table two the different experiments appearance that above-mentioned sample 1 is mixed to sample 7
Originally descend the test of 7 kinds of different mass characteristics of example, with the experimental data that obtains being correlated with.
<table two >
Figure BSA00000353406300091
Figure BSA00000353406300101
Hold the experimental data of above-mentioned table one and table two, obtain following results:
1, can know by the comparison of sample 1 to sample 3; When the weight percent of thermosetting resin reduces gradually, the weight percent of photo-hardening multiple functional radical oligomer increases gradually, the weight percent of linking agent reduces gradually and the weight percent of initiator when increasing gradually; The resulting data of then hardness test (Hardness) have the trend (from H to 3H) of rising; The resulting data of Steel Wool abrasion resistance test (Δ Haze) have a declining tendency (from 12.58 to 9.12); The resulting data of RCA abrasion resistance test (Cycles) have the trend (from 20cycles to 50cycles) of rising; Formability test (Forming ability) resulting data have a declining tendency (from splendid to general), and extensibility test (Elongation) resulting data have a declining tendency (from 1.5 times to 1.1 times).
2, can know by the comparison of sample 2, sample 4 and sample 5, when the weight percent that blendes together material when organic inorganic nano increases (from 0% to 10%), resulting data of Steel Wool abrasion resistance test (Δ Haze) have a declining tendency (from 10.75 to 0.19) then.Therefore, the increase organic-inorganic nano blendes together material weight per-cent to 5% can effectively increase the Steel Wool abrasion performance.
3, can know by the comparison of sample 4 and sample 6; When the weight percent of ultraviolet light polymerization multiple functional radical reaction monomers increases (from 0% to 10%); Then the resulting data of RCA abrasion resistance test (Cycles) have significantly the trend (from 30cycles to 100cycles) that rises, and the resulting data of Steel Wool abrasion resistance test (Δ Haze) then have a declining tendency (from 0.22 to 0.05).Therefore, the weight percent that increases ultraviolet light polymerization multiple functional radical reaction monomers can significantly increase the RCA abrasion performance, but then can't effectively increase for the Steel Wool abrasion performance.
4, can know by the comparison of sample 6 and sample 7; When sample 7 adds inorganic nano-particle; For Steel Wool abrasion performance relatively poor (from 0.05 to 0.19), and the resulting data of optical characteristic test (Haze) have significantly the trend (from 0.17 to 1.97) that rises, and cause the not good situation of transparency.Therefore, add inorganic nano-particle and will influence optical characteristics (transparency).Therefore most preferred embodiment of the present invention is a sample 6, has high firmness (2H), splendid Steel Wool wear resistant and RCA wear resistant and plastic extensibility simultaneously concurrently.
See also shown in first figure and second figure, the present invention provides a kind of plastic film applications with plasticity-in the making method of in-mold decoration (In-Mould Decoration), and it comprises the following steps:
Step 1 (S100): at first, cooperate shown in first figure and second figure (A), provide one have a upper surface 10A and an a lower surface 10B base material 1.For instance; This base material 1 is polyethylene terephthalate (Polyethylene Terephthalate; PET), polycarbonate (Polycarbonate; PC), cellulosetri-acetate (Tri-acetyl Cellulose, TAC), polymethylmethacrylate (Polymethylmethacrylate, PMMA), copolymer of methyl methacrylatestyrene (Methylmethacrylate styrene) or cyclenes copolymer (Cyclic OlefinCopolymer; COC), and the thickness of this base material 1 between 10 to 1000 microns (μ m).
Step 2 (S102): then; Cooperate shown in first figure and second figure (B); The plastics film 2 that coating one has plasticity-is on the upper surface 10A of this base material 1; Wherein above-mentioned plastics film 2 with plasticity-is made up of photo-hardening multiple functional radical oligomer, thermosetting resin and linking agent at least, and this photo-hardening multiple functional radical oligomer and this thermosetting resin both accomplish crosslinked through linking agent.In addition, said about defining of above-mentioned photo-hardening multiple functional radical oligomer, thermosetting resin and linking agent as above-mentioned first embodiment and second embodiment.
Step 3 (S104): then, cooperate shown in first figure and second figure (C) the above-mentioned plastics film 2 of heat embrittlement with plasticity-.For instance, can above-mentioned plastics film 2 with plasticity-harden through type of heating (like second figure in (C) shown in the downward arrow).
Step 4 (S106): next, cooperate shown in first figure and second figure (D), the above-mentioned plastics film 2 of photocuring with plasticity-, with form a moldable resin layer 2 '.For instance, mode (shown in arrow downward among second figure (D)) that can be through UV-irradiation is hardened above-mentioned plastics film 2 with plasticity-.
Step 5 (S108): and then, cooperate shown in first figure and second figure (E), coating one ink lay 3 is on the lower surface 10B of this base material 1.
Step 6 (S110): then, cooperate shown in first figure and second figure (F), simultaneously with moldable resin layer 2 ' and this base material 1 predetermined shape that is shaped.For instance, a step 6 high-pressure molding capable of using or a vacuum forming mode, with simultaneously with moldable resin layer 2 ', this base material 1 and this ink lay 3 predetermined shape that is shaped.
Step 7 (S112): last, cooperate shown in first figure and second figure (G), the plastics 4 that are shaped are in the lower surface of this ink lay 3.For instance, step 7 injection molding method capable of using, with penetrate simultaneously and applying plastics 4 on the lower surface of this ink lay 3.
In sum; The plastics film of plasticity-be applied and solidify after still have certain plasticity-, reach hardness 2H and extend test like the sample 6 of table two and reach 1.15X, yet can reach hardness 2H though generally use the plastics film product of in-mold decoration on the market; But it extends test and has only 1.05X; Therefore the face crack performance takes place easily, and increase the degree of difficulty of following process, therefore; The plastics film of plasticity-of the present invention still can carry out follow-up shaping processing after solidifying processing, so that the plastics film of plasticity-is shaped to a predetermined shape at last.
The above is merely the present invention's preferable possible embodiments, and non-so limitation the present invention's claim so use the equivalence techniques variation for it of specification sheets of the present invention and graphic content institute such as, includes in the present invention's scope.

Claims (9)

1. the plastics film with plasticity-is characterized in that, comprising:
One photo-hardening multiple functional radical oligomer, its chemical formula does
Figure FSA00000353406200011
N1>=3, wherein R 1Be one of them of hydrogen and alkyl, R 2Be one of them of alkyl, polyurethane, polyester, propenoate and epoxy resin;
One thermosetting resin, the straight chain type structure that it is formed by a polyvalent alcohol and an isocyanic ester, the chemical formula of this thermosetting resin is-(CONH-R-NHCO-O-R-O-) N2-, n2>=1, wherein R is an alkyl; And
One linking agent, it is made up of an acryl functional group structure with two keys and a hydroxy structure, and the chemical formula of this linking agent does
Figure FSA00000353406200012
2≤n3+n4,1≤n3 and 1≤n4;
Wherein, The weight percent that this photo-hardening multiple functional radical oligomer accounts for this plastics film is 20% to 70%; The weight percent that this thermosetting resin accounts for this plastics film is 40% to 70%; The weight percent that this linking agent accounts for this plastics film is 10% to 40%, and above-mentioned acryl functional group structure with two keys connects this photo-hardening multiple functional radical oligomer, and this hydroxy structure connects this thermosetting resin.
2. the plastics film with plasticity-as claimed in claim 1; It is characterized in that adding one ultraviolet light polymerization multiple functional radical reaction monomers, an organic-inorganic nano blend together material, an inorganic nano-particle, an initiator and an additive in the composition of this plastics film.
3. the plastics film with plasticity-as claimed in claim 2; It is characterized in that; This organic-inorganic nano blendes together material and comprises a nano silicon and a nano aluminium oxide, and this organic-inorganic nano to blend together the weight percent that material accounts for this plastics film be 0.1% to 30%.
4. the plastics film with plasticity-as claimed in claim 2; It is characterized in that; This inorganic nano-particle comprises a nanometer grade silica micro mist and an alumina in Nano level micro mist, and the weight percent that this inorganic nano-particle accounts for this plastics film is 0.1% to 30%.
5. one kind has plastic plastics film, it is characterized in that, comprising:
One photo-hardening multiple functional radical oligomer, its chemical formula does
Figure FSA00000353406200021
n1 ≥ 3, wherein R 1 is hydrogen and alkyl groups of which the Shu, R 2 is alkyl base, polyurethane, polyester, acrylic and epoxy one;
One thermosetting resin, the straight chain type structure that it is formed by a polyvalent alcohol and an isocyanic ester, the chemical formula of this thermosetting resin is-(CONH-R-NHCO-O-R-O-) N2-, n2>=1, wherein R is an alkyl; And
One linking agent, its by one have two keys an acryl functional group structure and an isocyanic ester based structures form, the chemical formula of this linking agent does
Figure FSA00000353406200022
2≤n5+n6,1≤n5 and 1≤n6;
Wherein, The weight percent that this photo-hardening multiple functional radical oligomer accounts for this plastics film is 20% to 70%; The weight percent that this thermosetting resin accounts for this plastics film is 40% to 70%; The weight percent that this linking agent accounts for this plastics film is 10% to 40%, and above-mentioned acryl functional group structure with two keys connects this photo-hardening multiple functional radical oligomer, and this isocyanic ester based structures connects this thermosetting resin.
6. the making method with plastic film applications of plasticity-in in-mold decoration is characterized in that, comprises the following steps:
Step 1: provide one have a upper surface and a lower surface plastics film, an ink lay and the plastics of base material, with plasticity-; Wherein above-mentioned plastics film with plasticity-is made up of photo-hardening multiple functional radical oligomer, thermosetting resin and linking agent at least, and this photo-hardening multiple functional radical oligomer and this thermosetting resin both accomplish crosslinked through this linking agent;
Step 2: be coated with above-mentioned plastics film on the upper surface of this base material with plasticity-;
Step 3: the above-mentioned plastics film of heat embrittlement with plasticity-;
Step 4: the above-mentioned plastics film of photocuring with plasticity-, to form a moldable resin layer;
Step 5: this ink lay of coating is on the lower surface of this base material;
Step 6: simultaneously with this moldable resin layer and this base material predetermined shape that is shaped; And
Step 7: these plastics that are shaped are in the lower surface of this ink lay.
7. the making method with plastic film applications of plasticity-in in-mold decoration as claimed in claim 6 is characterized in that, step 6 is to utilize high-pressure molding or vacuum forming mode to accomplish.
8. the making method with plastic film applications of plasticity-in in-mold decoration as claimed in claim 6 is characterized in that step 7 is to utilize injection molding method, to penetrate simultaneously and to fit these plastics on the lower surface of this ink lay.
9. the making method with plastic film applications of plasticity-in in-mold decoration as claimed in claim 6; It is characterized in that; This base material is polyethylene terephthalate, polycarbonate, cellulosetri-acetate, polymethylmethacrylate, copolymer of methyl methacrylatestyrene or cyclenes copolymer, and the thickness of this base material is between 10 to 1000 microns.
CN2010105519416A 2010-11-16 2010-11-16 Plastic film with plasticity and manufacturing method thereof applied to intramode decoration Pending CN102464903A (en)

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CN101596803A (en) * 2008-06-05 2009-12-09 颖台科技股份有限公司 Membrane structure and manufacture method thereof
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CN101284955A (en) * 2007-04-11 2008-10-15 比亚迪股份有限公司 Dual-cured coating composition and method for preparation thereof
CN101596803A (en) * 2008-06-05 2009-12-09 颖台科技股份有限公司 Membrane structure and manufacture method thereof
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