CN102463683B - Airtyred manufacture method - Google Patents

Airtyred manufacture method Download PDF

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Publication number
CN102463683B
CN102463683B CN201110219337.8A CN201110219337A CN102463683B CN 102463683 B CN102463683 B CN 102463683B CN 201110219337 A CN201110219337 A CN 201110219337A CN 102463683 B CN102463683 B CN 102463683B
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China
Prior art keywords
cord
mentioned
carcass
tire
rectangular
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Expired - Fee Related
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CN201110219337.8A
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CN102463683A (en
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中田典克
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Sumitomo Rubber Industries Ltd
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Sumitomo Rubber Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • B29C65/54Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive between pre-assembled parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/38Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
    • B29D2030/381Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre the inserts incorporating reinforcing parallel cords; manufacture thereof

Abstract

The invention discloses a kind of airtyred manufacture method, the concavo-convex distortion on the outer surface of sidewall can be suppressed, thus improve the exterior quality of tire.Comprising carcass forming process, by pasting on rigid type core body by many pieces of rectangular cord sheets successively along tire circumference, forming the carcass of ring-type, wherein rectangular cord sheet is utilized by the arrange body of the body cord alignd along tire axial rubberizing to cover to form.Carcass makes the side edge part of adjacent rectangular cord sheet closer to each other or connect and do not configure overlappingly at fetus face, and has in sidewall the overlapping portion that above-mentioned side edge part overlaps each other.The modulus being configured in outermost outer body cord is set to the modulus of body cord in the inner side that is less than and is configured in this outer body cord by the arrange body of body cord.

Description

Airtyred manufacture method
Technical field
The present invention relates to the airtyred manufacture method comprising carcass forming process, this carcass forming process is by pasting on rigid type core body successively, by the operation that the carcass of ring-type is shaped by the cord sheet of rectangular sheet along tire circumference.
Background technology
In recent years, in order to improve the uniformity of tire, such as motion has manufacture method as described below, namely, use the rigid type core body with the profile close with the tyre cavity shape of finished tire, paste successively on this rigid type core body form unvulcanized tire thus by the various tire structure member such as inner liner rubber, carcass ply will be comprised, and this unvulcanized tire is put into sulfurizing mould together with above-mentioned rigid type core body, thus tire is carried out vulcanization forming between the rigid type core body as inner mold and the sulfurizing mould as outer mold.
When this manufacture method, the carcass D forming the skeleton of unvulcanized tire is formed by mode as described below, namely, such as shown in Fig. 6 (A), (B), use the arrange body A rubberizing covering of body cord A1 of aliging on tire axial and many pieces of rectangular cord sheet B of the little rectangular sheet of tire circumferential width L1, and this rectangular cord sheet B is pasted above-mentioned rigid type core body C on successively along tire circumference formed (reference patent document 1).Now, in order to improve the uniformity of tire, above-mentioned rectangular cord sheet B is configured to: make the adjacent rectangular cord sheet B of tire circumference side edge part Be, Be each other on fetus face Ta close to or to connect and not overlapping.Therefore, sidewall Tb must be formed the overlapping portion J of the triangle that above-mentioned side edge part Be, Be overlap each other, and in the J of this overlapping portion, as shown in Fig. 7 (A), above-mentioned arrange body A is positioned at outermost outer body cord A1a, A1a also overlapping each other, so cause cord density to increase.Wherein, the label E in figure is the inner liner rubber of the inner side being configured in carcass D.
On the other hand, when carrying out vulcanization forming to unvulcanized tire, there is thermal contraction due to heat of vulcanization in body cord, and especially at the above-mentioned overlapping portion J that cord density increases, convergent force local increases.Therefore, as shown in Fig. 7 (B), a part of above-mentioned overlapping portion J is pushed above-mentioned inner liner rubber E open and is exposed to tyre cavity face, and the air-tightness that therefore tire occurs reduces such problem.
Patent document 1: Japanese Unexamined Patent Publication 11-254906 publication
Summary of the invention
Therefore, the object of the invention is to, a kind of airtyred manufacture method is provided, it is to make the percent thermal shrinkage being configured in outermost outer body cord on the arrange body of body cord, the percent thermal shrinkage being less than the interior body cord of the inner side being configured in this outer body cord is basic, and the overlapping portion of rectangular cord sheet can be suppressed to push inner liner rubber open and be exposed to tyre cavity face.
In order to solve above-mentioned problem, the invention of the technical scheme 1 of the application is airtyred manufacture method, and this pneumatic tire has the carcass of the bead part arriving both sides from fetus face through sidewall, and the feature of this airtyred manufacture method is,
Comprise carcass forming process, this carcass forming process uses rigid type core body, many pieces of rectangular cord sheets are pasted successively along tire circumference on above-mentioned rigid type core body, form the carcass of ring-type thus, wherein rectangular cord sheet the arrange body of the body cord alignd on tire axial is utilized rubberizing covering and the cord of the less rectangular sheet of tire circumferential width, and
Above-mentioned carcass makes the side edge part of rectangular cord sheet adjacent in tire circumference closer to each other or connect and do not configure overlappingly at above-mentioned fetus face, and has in sidewall the overlapping portion that above-mentioned side edge part overlaps each other, and,
The arrange body of above-mentioned body cord comprises the interior body cord of inner side being configured in outermost outer body cord and being configured in this outer body cord, and the percent thermal shrinkage Ka of above-mentioned outer body cord when temperature 180 DEG C is set to percent thermal shrinkage Kb when being less than interior body cord temperature 180 DEG C.
In addition, in the invention of technical scheme 2, it is characterized in that, the percent thermal shrinkage Ka of above-mentioned outer body cord is less than 0.9 times of the percent thermal shrinkage Kb of interior body cord.
In addition, in the invention of technical scheme 3, it is characterized in that, the percent thermal shrinkage Kb of above-mentioned interior body cord is 3.0% ~ 6.0%.
Above-mentioned " percent thermal shrinkage " represents " heating after dry-hot shrinkage (B method) " of 8.10 (b) item according to JIS-L1017, by cord under non-loaded state with dry-hot shrinkage after the heating of the heating temperatures of 180 DEG C after 30 minutes.
As mentioned above, the percent thermal shrinkage being configured in outermost outer body cord in the arrange body of body cord is set smaller than the percent thermal shrinkage of interior body cord by the present invention.Thus convergent force local in the overlapping portion between the rectangular cord sheet of cord density increase can be suppressed to raise, a part for above-mentioned overlapping portion can be suppressed to push inner liner rubber open and be exposed to tyre cavity face thus the air-tightness of infringement tire.
Accompanying drawing explanation
The sectional view of the airtyred embodiment that Fig. 1 is formed by manufacture method of the present invention for expression.
Fig. 2 is the sectional view representing unvulcanized tire formation process.
Fig. 3 is the sectional view representing vulcanization process.
Fig. 4 is the stereogram representing rectangular cord sheet.
Fig. 5 (A), (B) are the key diagram representing carcass forming process.
Fig. 6 (A), (B) represent the key diagram employing the existing airtyred manufacture method of rigid type core body.
Fig. 7 (A), (B) are the sectional view of the overlapping portion represented between the rectangular cord sheet that its problem is described.
Drawing reference numeral illustrates: 2... fetus face; 3... sidewall; 4... bead part; 6... carcass; 13... rectangular cord sheet; 13e... side edge part; 20... rigid type core body; 30... body cord; The outer body cord of 30a...; Body cord in 30b...; 31... arrange body; 32... rubberizing; J... overlapping portion.
Detailed description of the invention
Below, embodiments of the present invention are described in detail.
The sectional view of an example of the pneumatic tire 1 that Fig. 1 is formed by manufacture method of the present invention for expression, above-mentioned pneumatic tire 1 has: the carcass 6 arriving the bead part 4,4 of both sides from fetus face 2 through sidewall 3 and the radial outside being configured in carcass 6 and belt 7 in the inside of fetus face 2.
Above-mentioned carcass 6 is formed by carcass ply the body more than one deck radially arranged by organic fiber body cord, is in this example to be formed by one deck carcass ply body 6A.This carcass ply body 6A is formed across the ring-type between above-mentioned bead part 4,4, and its two ends are not turn back around the bead core 5 being configured at each bead part 4 but clamped and be locked in this bead core 5 in the present example.Specifically, above-mentioned bead core 5 is made up of chip 5i, 5o inside and outside tire axial, at these inside and outside both ends that hold above-mentioned carcass ply body 6A between chip 5i, 5o.
Above-mentioned inside and outside chip 5i, 5o are by repeatedly being formed along tire circumference winding by the Bead silk 5a of non-elongate.Now, be preferably, the winding times of the Bead silk 5a of outer chip 5o than large such as about 1.2 ~ 2.0 times of interior chip 5i, thus makes rigidity be greater than interior chip 5i.Thereby, it is possible to total winding times of restriction Bead silk 5a, and relatively improve the flexural rigidity of bead part 4, contribute to improving control stability etc.Wherein, the label 8 in figure is the bead apex be made up of the vulcanie of rubber hardness such as 80 ~ 100 degree, erects from each chip 5i, 5o with tapered, improves tyre bead rigidity.In addition, rubber hardness represents based on JIS-K6253 and utilizes the Durometer A hardness that A type durometer measures under the environment of 23 DEG C in this manual.
In addition, above-mentioned belt 7 by more than two pieces, formed by two pieces of belt curtain cloths 7A, 7B in this example, wherein belt curtain cloth such as forms circumferential relative to tire for contour for steel cord elasticity belt cord with the angular array of about 10 ~ 35 °.Belt 7 improves belt rigidity by each belt cord mutual intersection between cord, makes the roughly overall with of fetus face 2 have clip effect and strengthens securely.In this example, to improve for the purpose of high speed durability, and be provided with string course 9 at the radial outside of this belt 7, the string course cords such as nylon cord are such as wound into helical form relative to circumference with the angle of less than 5 degree and are formed by this string course 9.As this string course 9, the full string course cord of the pair of right and left end string course cord only covering the tire axial outer end of above-mentioned belt 7 and the roughly overall with covering belt 7 can be used alone or suitably combinationally use.In this example, the example that string course 9 is made up of one piece of full string course cord is exemplified.
In addition, the thinner inner liner 10 forming tyre cavity face is configured with in the inner side of carcass 6.This inner liner 10 is such as made up of the rubber of the non-breathable such as butyl rubber, halogenated butyl rubber, keeps the filling air be filled in tyre cavity airtightly.In addition, configure the sidewall rubber 11 of the outer surface of sexual one-tenth sidewall 3 in the outside of above-mentioned carcass 6, and be configured with the tread-rubber 12 of the outer surface forming fetus face 2 at the radial outside of string course 9.
Then, the manufacture method of above-mentioned pneumatic tire 1 is described.This manufacture method comprises following operation: unvulcanized tire formation process S1, as roughly represented in Fig. 2, use the rigid type core body 20 with the ring-type of the profile consistent in fact with the tyre cavity shape of above-mentioned pneumatic tire 1, paste unvulcanized tire structure member successively at the outer surface of this rigid type core body 20, form unvulcanized tire 1N thus; Vulcanization process S2, as roughly represented in Fig. 3, puts into above-mentioned unvulcanized tire 1N in sulfurizing mould 21 together with above-mentioned rigid type core body 20 and carries out vulcanization forming.
Above-mentioned unvulcanized tire formation process S1 comprises following operation: the liner formation process of pasting inner liner 10 formation parts on rigid type core body 20; Paste the carcass forming process of carcass 7 formation parts; Paste the bead core formation process of bead core 5 formation parts; Paste the bead apex formation process of bead apex 8 formation parts; Paste the belt forming process of belt 7 formation parts; Paste the string course forming process of string course 9 formation parts; Paste the sidewall forming process of sidewall rubber 11 formation parts; And paste the tyre surface forming process etc. of tread-rubber 12 formation parts.
Wherein, in the operation except above-mentioned carcass forming process in above-mentioned unvulcanized tire formation process S1 and above-mentioned vulcanization process S2, suitably can adopt the known various method employing rigid type core body 20, therefore in this manual, only carcass forming process is described below.
As shown in Figure 4, in above-mentioned carcass forming process, use many pieces of rectangular cord sheets 13, and by these many pieces rectangular cord sheets 13, paste on rigid type core body 20 successively along tire circumference as shown in Fig. 5 (A), (B), thus form the carcass 6 of ring-type, wherein rectangular cord sheet 13 utilizes rubberizing 32 to cover the arrange body 31 of the body cord 30 alignd along tire axial and the cord of the less rectangular sheet of tire circumferential width L1.Now, be configured to each other at side edge part 13e, 13e of the adjacent rectangular cord sheet 13,13 of tire circumference, close to each other or to connect and not overlapping in fetus face 2.Thus in fetus face 2, the cord density of body cord 30 becomes roughly even, can guarantee the uniformity that tire is higher.In contrast, the overlapping portion J of above-mentioned side edge part 13e, 13e triangle overlapping one another must be formed in sidewall 3.Therefore at this overlapping portion J, the cord density of body cord 30 increases, so the convergent force local caused by body cord when vulcanization forming raises, the part that therefore there is above-mentioned overlapping portion J can be pushed inner liner 10 open and be exposed to the tendency in tyre cavity face.
Therefore, in the present invention, in the body cord 30 being configured at above-mentioned rectangular cord sheet 13, by being configured in the percent thermal shrinkage Ka of outermost outer body cord 30a when temperature 180 DEG C, the percent thermal shrinkage Kb of interior body cord 30b when temperature 180 DEG C is set smaller than.Thereby, it is possible to raise in above-mentioned overlapping portion J convergent force local when suppressing vulcanization forming.In this example, in above-mentioned rectangular cord sheet 13, each body cord 30 arranges with equal intervals P in fact.
In this example, make outer body cord 30a different with percent thermal shrinkage Ka, Kb of interior body cord 30b by changing cord material.Such as, the percent thermal shrinkage of aromatic polyamide fibre is roughly 0%, the percent thermal shrinkage of rayon fiber is roughly 1.5 ~ 2.5%, the percent thermal shrinkage of nylon fiber is roughly 2.3 ~ 3.3%, the percent thermal shrinkage of high modulus polyester fiber is roughly 3.5 ~ 4.5%, and the percent thermal shrinkage of conventional polyester (Regular polyester) fiber is roughly 4.0 ~ 5.0%.Therefore above-mentioned outer body cord 30a adopts the organic fibrous material that percent thermal shrinkage is relatively low, and interior body cord 30b adopts the organic fibrous material that percent thermal shrinkage is relatively high.
Wherein, as the additive method making percent thermal shrinkage different, such as can also in the previous stage forming rectangular cord sheet 13, externally body cord 30a implements to heat in advance, make it the thermal contraction produced in advance to a certain degree, or the tension force reduced cord is implemented when dipping (dipping) processes shrinks to the cord strengthened in impregnation process, thus percent thermal shrinkage when reducing sulfuration.
At this, when by unvulcanized tire 1N together with rigid type core body 20 put into carry out vulcanization forming in sulfurizing mould 21, unlike existing manufacture method, in sulfurizing mould, carry out making the so-called sulfuration of unvulcanized tire inflation to stretch (stretch).Therefore, when the percent thermal shrinkage Kb of interior body cord 30b is too small, during sulfuration interior body cord 30b because tension force is not enough bend alignment, thus likely damage the uniformity of tire.Therefore the percent thermal shrinkage Kb of interior body cord 30b is preferably more than 3.0%, is more preferably more than 4.0%.On the other hand, outer body cord 30a due to ratio shared in whole body cord 30 very low, even so when reducing percent thermal shrinkage Ka, the impact caused uniformity is also very little, can uniformity be kept successively and suppress the rising of convergent force in the J of overlapping portion, a part of overlapping portion J can be suppressed to push inner liner 10 open and be exposed to tyre cavity face.
Therefore be preferably, the percent thermal shrinkage Ka of outer body cord 30a be set to less than 0.9 times of the percent thermal shrinkage Kb of interior body cord 30b, be more preferably less than 0.8 times, most preferably be less than 0.7 times.In addition, the lower limit of percent thermal shrinkage Ka allows for 0%, i.e. 0.0 times of percent thermal shrinkage Kb, but from the viewpoint of uniformity, is preferably more than 0.1 times.Wherein, if the percent thermal shrinkage Kb of interior body cord 30b is excessive, then body cord 30b can enter or in inner liner 10, easily produce cord loose.Therefore the upper limit of above-mentioned percent thermal shrinkage Kb is preferably less than 6.0%.
In addition, in inside and outside body cord 30a, 30b, the modulus Mo of every root cord of outer body cord 30a is preferably made to be below the modulus Mi of every root cord of interior body cord 30b, especially from the viewpoint of uniformity, be preferably Mo/Mi < 1.0, be more preferably 0.2 < Mo/Mi < 0.8.Wherein, above-mentioned modulus is the initial elongation opposing degree of every root cord that the chemical fibre tyre cord test method of foundation JISL1017 is obtained, represent in " load-elongation " curve of the cord obtained according to identical test method, near initial point, load change is the slope of above-mentioned " load-elongation " curve near tangent at maximum maximum point place relative to variable elongation.
In addition, if the width L1 of the tire circumference in above-mentioned rectangular cord sheet 13 is excessive, then by rectangular cord sheet 13 from fetus face 2 through sidewall 3 to tire radial direction inner side bending, easily there is fold and produce the at random of cord.In addition, because the overlapping widths Wj of the circumference in the J of overlapping portion also broadens, so the radical of the body cord overlapped in the J of overlapping portion also increases, thus effect of the present invention cannot be given full play to.On the contrary, if the width L1 of tire circumference is too small, then the increase of adhering processes number of rectangular cord sheet 13, the decline of sticking efficiency is caused.Therefore above-mentioned width L1 is preferably the scope of 10 ~ 30mm, and the radical of body cord 30 in above-mentioned arrange body 31 is preferably 10 ~ 30.
In addition, the overlapping radical N of the body cord 30 in above-mentioned overlapping portion J, is 1 ~ 2 at tire Breadth Maximum position Qm, is more preferably 1.Therefore in order to make above-mentioned overlapping radical N originally be in above-mentioned scope, and preset rectangular cord sheet 13 above-mentioned width W 1 and on fetus face 2 along the side edge part 13e interval etc. each other of the adjacent rectangular cord sheet 13 of tire circumference.
Above, particularly preferred embodiment of the present invention has been described in detail, but has the invention is not restricted to illustrated embodiment, also can be deformed into various mode to implement.
Embodiment
Use rigid type core body and specification based on table 1 has manufactured experimently the passenger car tire (tire size 175/65R14) with the structure shown in Fig. 1, and test overlapping portion and be exposed to the incidence in tyre cavity face and the uniformity of tire.
Wherein, past case adopts the general manufacture method in the past with expansion process as described below to be formed, namely, this expansion process does not use rigid type core body, but by one piece of carcass ply cylindrical shape assembly drum designed on circumferentially to reel a circle and form cylindrical carcass cord, and make this cylindrical carcass cord expand between bead core and be fixed to the operation of ring-type.Comparative example, embodiment all use rigid type core body.
Except the record of table 1, be essentially identical specification.
Rectangular cord sheet
Circumferential width L1---20mm,
Cord radical---20
(1) incidence is exposed:
Form 20 testing tires respectively, and the part measuring overlapping portion is exposed to the number of the tire exposed in tyre cavity face, is represented by the index of past case as 100.Numerical value less generation number is fewer, more well.
(2) uniformity:
Use tyre uniformity testing machine, according to " the uniformity test method of automobile tyre " of JASO C607:2000, measure RFV, the index of past case as 100 is represented.Numerical value is the smaller the better.Condition determination is: wheel rim (5.5J × 14), interior pressure (200k Pa), number of tire revolutions (60rpm) and longitudinal loading (3.54kN).
Table 1
It is as shown in the table confirms, and the tire of embodiment can guarantee excellent uniformity, and the part that can reduce overlapping portion is exposed to the bad of tyre cavity face.

Claims (3)

1. an airtyred manufacture method, this pneumatic tire has the carcass of the bead part arriving both sides from fetus face through sidewall, and the feature of this airtyred manufacture method is,
Comprise carcass forming process, this carcass forming process uses rigid type core body, many pieces of rectangular cord sheets are pasted successively along tire circumference on above-mentioned rigid type core body, form the carcass of ring-type thus, wherein rectangular cord sheet the arrange body of the body cord alignd on tire axial is utilized rubberizing covering and the cord of the less rectangular sheet of tire circumferential width, and
Above-mentioned carcass makes the side edge part of rectangular cord sheet adjacent in tire circumference closer to each other or connect and do not configure overlappingly at above-mentioned fetus face, and has in sidewall the overlapping portion that above-mentioned side edge part overlaps each other, and,
The arrange body of above-mentioned body cord comprises the interior body cord of inner side being configured in outermost outer body cord and being configured in this outer body cord, and the percent thermal shrinkage Ka of above-mentioned outer body cord when temperature 180 DEG C is set to percent thermal shrinkage Kb when being less than interior body cord temperature 180 DEG C.
2. airtyred manufacture method according to claim 1, is characterized in that,
The percent thermal shrinkage Ka of above-mentioned outer body cord is less than 0.9 times of the percent thermal shrinkage Kb of interior body cord.
3. airtyred manufacture method according to claim 1 and 2, is characterized in that,
The percent thermal shrinkage Kb of above-mentioned interior body cord is 3.0% ~ 6.0%.
CN201110219337.8A 2010-11-18 2011-07-28 Airtyred manufacture method Expired - Fee Related CN102463683B (en)

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JP5677384B2 (en) 2012-08-24 2015-02-25 住友ゴム工業株式会社 Pneumatic tire manufacturing method and pneumatic tire
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US20160059630A1 (en) * 2014-08-28 2016-03-03 The Goodyear Tire & Rubber Company Tire ply and method of manufacture
JP6438345B2 (en) * 2015-05-07 2018-12-12 住友ゴム工業株式会社 Pneumatic tire
JP6374832B2 (en) * 2015-06-16 2018-08-15 住友ゴム工業株式会社 Pneumatic tire
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