CN102455694A - Intelligent regulation and control system for concrete pump truck - Google Patents
Intelligent regulation and control system for concrete pump truck Download PDFInfo
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- CN102455694A CN102455694A CN2010105213839A CN201010521383A CN102455694A CN 102455694 A CN102455694 A CN 102455694A CN 2010105213839 A CN2010105213839 A CN 2010105213839A CN 201010521383 A CN201010521383 A CN 201010521383A CN 102455694 A CN102455694 A CN 102455694A
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- concrete
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- concrete pump
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses an intelligent regulation and control system for a concrete pump truck. The intelligent regulation and control system comprises a steering angle detection unit, a height detection unit, a direction detection unit, a traveling position detection unit, a traveling route planning module, a controller, an upper monitor and an alarm prompt unit, wherein the steering angle detection unit is used for detecting the steering angle of a pumping steering mechanism of the concrete pump truck, the height detection unit is used for detecting the height of an upper discharge port of a concrete pumping pipe, the direction detection unit and the traveling position detection unit are respectively used for detecting the traveling direction and the traveling position of the concrete pump truck in real time, the traveling route planning module is used for planning the actual traveling route of the concrete pump truck, and a traveling mechanism for driving the body of the concrete pump truck to move forwards and a pumping driving mechanism for driving the concrete pumping pipe to move up and down are both controlled by the controller. The intelligent regulation and control system has the advantages of reasonable design, convenience in operation, good utilization effect and high intelligentization degree; and the defects of the conventional concrete pump truck control system, such as low intelligentization degree, high labor intensity, low working efficiency, untimely control and failure in field wireless monitoring and the like, can be overcome.
Description
Technical field
The present invention relates to a kind of intelligent control system, especially relate to the automobile-used intelligent regulator control system of a kind of concrete pump.
Background technology
Nowadays at present; Concrete mixer has been widely used in the realm of building construction; It utilizes pressure that concrete is delivered to the pumping position continuously along pipeline; Concrete mixer specifically is made up of the pump housing and delivery pipe, and the pump housing is contained on the automobile chassis, and just forms pump truck after remilitarizing the boom of scalable or flexion.Concrete mixer is transformed on truck chassis and is formed, and it is that motion and actuating unit, pumping and stirring apparatus, distribution device and some other servicing unit are installed on the chassis.Actual when carrying out work, the power resources of each equipment of concrete mixer are in motor car engine, and the engine of concrete mixer also is used for driving equipments such as pumping mechanism, rabbling mechanism and material-feeding mechanism except the driving pump car goes.Simultaneously, when concrete mixer was worked, the power of motor car engine was passed to transfer case through wheel box, passed to each hydraulic pump or chassis back axle after switching through transfer case again.The power of concrete mixer sends the power of engine to hydraulic pump group or back axle through the power transfer case; Hydraulic pump promotes piston and drives concrete pump work; Utilize boom and delivery pipe on the pump truck then, transmission and concrete transmission is arrived certain height and distance.
At present; When concrete mixer carries out work; All controlling through telepilot, and use a teleswitch when the pumping installations of concrete mixer controlled, need be artificially to be controlled by technician's working-yard; Thereby exist intelligent degree lower to some extent, not only labour intensity is big, inefficiency, required staff is numerous, monitoring is untimely, can not realize number of drawbacks and deficiency such as on-site wireless monitoring.
Summary of the invention
Technical matters to be solved by this invention is to above-mentioned deficiency of the prior art; Provide a kind of concrete pump automobile-used intelligent regulator control system; It is reasonable in design, easy-to-connect, use is easy and simple to handle and result of use good, intelligent degree is high, efficiently solves that the existing intelligent degree of existing concrete pump truck control system is lower, labour intensity big, inefficiency, required staff is numerous, monitoring is untimely, can not realize number of drawbacks and deficiency such as on-site wireless monitoring.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: the automobile-used intelligent regulator control system of a kind of concrete pump; It is characterized in that: the height detection unit that comprises steering angle detecting unit that the steering angle to concrete pump truck pumping steering mechanism detects in real time, the height of concrete pumping pipe upper part discharge port is detected in real time, the direction detecting unit that respectively direction of travel and the walking position of concrete mixer car body is detected in real time and walking position detecting unit, parameter input unit, display unit and the alarm unit formulating module, be installed in controller on the concrete mixer car body, carry out the upper monitoring machine of two-way communication and join with the upper monitoring machine respectively with controller according to the corresponding track route of making the actual track route of concrete mixer of direction detecting unit with walking position detecting unit institute detection information; Said steering angle detecting unit, height detection unit, direction detecting unit, walking position detecting unit and track route are formulated module and are all joined with controller; Drive walking driving mechanism that the concrete mixer car body walks forward and drive that pumping driving mechanism that said concrete pumping pipe carries out lifting moving is controlled by controller and the two all joins with controller, it is indoor that said upper monitoring machine, parameter input unit, display unit and alarm unit all are laid in remote monitoring.
The automobile-used intelligent regulator control system of above-mentioned concrete pump is characterized in that: comprise also being laid on the concrete mixer and the camera of the environmental information of the monitored concrete mixer of real time shooting construction area of living in that said camera and controller join.
The automobile-used intelligent regulator control system of above-mentioned concrete pump is characterized in that: carry out two-way communication with communication between said controller and the upper monitoring machine, and equal corresponding wireless communication module that is provided with on controller and the upper monitoring machine.
The automobile-used intelligent regulator control system of above-mentioned concrete pump is characterized in that: said walking driving mechanism and pumping driving mechanism are the engine of said concrete mixer.
The automobile-used intelligent regulator control system of above-mentioned concrete pump; It is characterized in that: also comprise respectively to the existing orientation that stops object in the concrete mixer car body week side guarded region and and car body between distance the orientation detection unit one and range cells one that detect in real time, said orientation detection unit one all joins with controller with range cells one.
The automobile-used intelligent regulator control system of above-mentioned concrete pump; It is characterized in that: also comprise respectively to the existing orientation that stops object in the said concrete pumping pipe week side guarded region and and the concrete pumping tube wall between distance the orientation detection unit two and range cells two that detect in real time, said orientation detection unit two all joins with controller with range cells two.
The automobile-used intelligent regulator control system of above-mentioned concrete pump; It is characterized in that: also comprise according to camera, orientation detection unit one, range cells one, orientation detection unit two and two detection information of range cells make respectively be used for real-time statistics concrete mixer car body week side and concrete pumping pipe week side existing stop object and azimuth-range thereof stop object statistical table manufacturing module, said object statistical table manufacturing module and the upper monitoring machine of stopping joins.
The automobile-used intelligent regulator control system of above-mentioned concrete pump; It is characterized in that: also comprise join with the upper monitoring machine and according to order from the near to the remote to concrete mixer car body week side with the existing automatic order module that stops that object sorts automatically of all sides of concrete pumping pipe, said automatic order module is joined with stopping object statistical table manufacturing module and upper monitoring machine respectively.
The present invention compared with prior art has the following advantages:
1, reasonable in design, simple in structure, input cost is low and install to lay convenient.
2, the simple and easy-to-connect of circuit.
3, use simple to operate, intelligent degree height and display effect directly perceived; Parameter adjustment is convenient; Safety coefficient is high; The present invention earlier carries out comprehensive detection through the second-class a plurality of detecting units of camera, steering angle detecting unit, height detection unit, direction detecting unit, walking position detecting unit, orientation detection unit one, range cells one, orientation detection unit two and range cells to the positional information of the walking states information of concrete mixer, surrounding enviroment information, concrete pumping pipe, the existing restraining mass information of car body periphery etc.; And institute's detection information is uploaded to the upper monitoring machine synchronously through controller; Thereby be implemented in the indoor purpose that the correlation parameter of concrete mixer is monitored in real time of remote monitoring, make the measure of controlling in time according to corresponding monitoring result simultaneously.
4, good, the flexible operation mode and economical and practical of result of use, driver and upper monitoring staff all can all can comprehensively be understood all information that the working-yard need be monitored for the upper monitoring machine that carries out two-way communication through controller; Simultaneously; The present invention is also through stopping all sides of object statistical table manufacturing module real-time statistics concrete mixer car body and existing object and the azimuth-range information thereof of stopping of concrete pumping pipe week side; And through automatic order module according to order (hazard level that promptly stops object sorts) from the near to the remote to concrete mixer car body week side sort automatically with the existing object that stops of all sides of concrete pumping pipe, monitoring effect is more clear, directly perceived.
5, processing and fabricating is convenient, can realize the mass processing.
6, widely applicable and popularizing application prospect is extensive.
In sum; The present invention is reasonable in design, easy-to-connect, use is easy and simple to handle and result of use good, intelligent degree is high, efficiently solves that the existing intelligent degree of existing concrete pump truck control system is lower, labour intensity big, inefficiency, required staff is numerous, monitoring is untimely, can not realize number of drawbacks and deficiency such as on-site wireless monitoring.
Through accompanying drawing and embodiment, technical scheme of the present invention is done further detailed description below.
Description of drawings
Fig. 1 is a schematic block circuit diagram of the present invention.
Description of reference numerals:
The 1-camera; 2-steering angle detecting unit; 3-direction detecting unit;
4-walking position detecting unit; The 5-track route is formulated module; The 6-controller;
7-upper monitoring machine; The 8-parameter input unit; The 9-display unit;
10-alarm unit; The 11-engine; The 12-wireless communication module;
13-orientation detection unit one; 14-range cells one; 15-orientation detection unit two;
16-range cells two; 17-stops the automatic order module of object statistical table 18-;
Manufacturing module;
The 19-height detection unit; The 20-driving mechanism of walking; 21-pumping driving mechanism.
Embodiment
As shown in Figure 1, the height detection unit 19 that the present invention includes steering angle detecting unit 2 that the steering angle to concrete pump truck pumping steering mechanism detects in real time, the height of concrete pumping pipe upper part discharge port is detected in real time, the direction detecting unit 3 that respectively direction of travel and the walking position of concrete mixer car body is detected in real time and walking position detecting unit 4, parameter input unit 8, display unit 9 and the alarm unit 10 formulating module 5, be installed in controller 6 on the concrete mixer car body, carry out the upper monitoring machine 7 of two-way communication and join with upper monitoring machine 7 respectively with controller 6 according to the corresponding track route of making the actual track route of concrete mixer of direction detecting unit 3 with 4 detection information of walking position detecting unit.Said steering angle detecting unit 2, height detection unit 19, direction detecting unit 3, walking position detecting unit 4 and track route are formulated module 5 and are all joined with controller 6.In the actual use; Drive walking driving mechanism 20 that the concrete mixer car body walks forward and drive that pumping driving mechanism 21 that said concrete pumping pipe carries out lifting moving is controlled by controller 6 and the two all joins with controller 6, it is indoor that said upper monitoring machine 7, parameter input unit 8, display unit 9 and alarm unit 10 all are laid in remote monitoring.
Simultaneously, the present invention comprises also and is laid on the concrete mixer and the camera 1 of the environmental information of the monitored concrete mixer of real time shooting construction area of living in that said camera 1 joins with controller 6.In the present embodiment, carry out two-way communication with communication between said controller 6 and the upper monitoring machine 7, and equal corresponding wireless communication module 12 that is provided with on controller 6 and the upper monitoring machine 7.Said walking driving mechanism 20 and pumping driving mechanism 21 are the engine 11 of said concrete mixer.
In the present embodiment; The present invention also comprise respectively to the existing orientation that stops object in the concrete mixer car body week side guarded region and and car body between distance the orientation detection unit 1 and range cells 1 that detect in real time, said orientation detection unit 1 all joins with controller 6 with range cells 1.And; The present invention also comprise respectively to the existing orientation that stops object in the said concrete pumping pipe week side guarded region and and the concrete pumping tube wall between distance the orientation detection unit 2 15 and range cells 2 16 that detect in real time, said orientation detection unit 2 15 all joins with controller 6 with range cells 2 16.
For simplicity; The present invention also comprise according to camera 1, orientation detection unit 1, range cells 1, orientation detection unit 2 15 and 2 16 detection information of range cells make respectively be used for real-time statistics concrete mixer car body week side and concrete pumping pipe week side existing stop object and azimuth-range thereof stop object statistical table manufacturing module 17, said object statistical table manufacturing module 17 and the upper monitoring machine 7 of stopping joins.Simultaneously; The present invention also comprise join with upper monitoring machine 7 and according to order from the near to the remote to concrete mixer car body week side with the existing automatic order module 18 that stops that object sorts automatically of concrete pumping pipe week side, said automatic order module 18 is joined with stopping object statistical table manufacturing module 17 and upper monitoring machine 7 respectively.
The above; It only is preferred embodiment of the present invention; Be not that the present invention is done any restriction, every technical spirit changes any simple modification, change and the equivalent structure that above embodiment did according to the present invention, all still belongs in the protection domain of technical scheme of the present invention.
Claims (8)
1. automobile-used intelligent regulator control system of concrete pump; It is characterized in that: the height detection unit (19) that comprises steering angle detecting unit (2) that the steering angle to concrete pump truck pumping steering mechanism detects in real time, the height of concrete pumping pipe upper part discharge port is detected in real time, the direction detecting unit (3) that respectively direction of travel and the walking position of concrete mixer car body is detected in real time and walking position detecting unit (4), formulate module (5), be installed in controller (6) on the concrete mixer car body, carry out the upper monitoring machine (7) of two-way communication and the parameter input unit (8) of joining with upper monitoring machine (7) respectively, display unit (9) and alarm unit (10) with controller (6) according to the corresponding track route of making the actual track route of concrete mixer of direction detecting unit (3) with walking position detecting unit (4) institute detection information; Said steering angle detecting unit (2), height detection unit (19), direction detecting unit (3), walking position detecting unit (4) and track route are formulated module (5) and are all joined with controller (6); Drive that pumping driving mechanism (21) that walking driving mechanism (20) that the concrete mixer car body walks forward and the said concrete pumping pipe of driving carry out lifting moving is controlled by controller (6) and the two all joins with controller (6), it is indoor that said upper monitoring machine (7), parameter input unit (8), display unit (9) and alarm unit (10) all are laid in remote monitoring.
2. according to the automobile-used intelligent regulator control system of the described concrete pump of claim 1; It is characterized in that: comprise also being laid on the concrete mixer and the camera (1) of the environmental information of the monitored concrete mixer of real time shooting construction area of living in that said camera (1) joins with controller (6).
3. according to claim 1 or the automobile-used intelligent regulator control system of 2 described concrete pumps; It is characterized in that: carry out two-way communication with communication between said controller (6) and the upper monitoring machine (7), and controller (6) is gone up the equal corresponding wireless communication module (12) that is provided with upper monitoring machine (7).
4. according to claim 1 or the automobile-used intelligent regulator control system of 2 described concrete pumps, it is characterized in that: said walking driving mechanism (20) and pumping driving mechanism (21) are the engine (11) of said concrete mixer.
5. according to the automobile-used intelligent regulator control system of the described concrete pump of claim 2; It is characterized in that: also comprise respectively to the existing orientation that stops object in the concrete mixer car body week side guarded region and and car body between distance the orientation detection unit one (13) and the range cells one (14) that detect in real time, said orientation detection unit one (13) and range cells one (14) are all joined with controller (6).
6. according to the automobile-used intelligent regulator control system of the described concrete pump of claim 5; It is characterized in that: also comprise respectively to the existing orientation that stops object in the said concrete pumping pipe week side guarded region and and the concrete pumping tube wall between distance the orientation detection unit two (15) and the range cells two (16) that detect in real time, said orientation detection unit two (15) and range cells two (16) are all joined with controller (6).
7. according to the automobile-used intelligent regulator control system of the described concrete pump of claim 6; It is characterized in that: also comprise according to camera (1), orientation detection unit one (13), range cells one (14), orientation detection unit two (15) and range cells two (16) institute's detection information make respectively be used for real-time statistics concrete mixer car body week side with concrete pumping pipe week side existing stop object and azimuth-range thereof stop object statistical table manufacturing module (17), said object statistical table manufacturing module (17) and the upper monitoring machine (7) of stopping joins.
8. according to the automobile-used intelligent regulator control system of the described concrete pump of claim 7; It is characterized in that: also comprise join with upper monitoring machine (7) and according to order from the near to the remote to concrete mixer car body week side with the existing automatic order module (18) that stops that object sorts automatically of all sides of concrete pumping pipe, said automatic order module (18) is joined with stopping object statistical table manufacturing module (17) and upper monitoring machine (7) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105213839A CN102455694A (en) | 2010-10-27 | 2010-10-27 | Intelligent regulation and control system for concrete pump truck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105213839A CN102455694A (en) | 2010-10-27 | 2010-10-27 | Intelligent regulation and control system for concrete pump truck |
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| Publication Number | Publication Date |
|---|---|
| CN102455694A true CN102455694A (en) | 2012-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105213839A Pending CN102455694A (en) | 2010-10-27 | 2010-10-27 | Intelligent regulation and control system for concrete pump truck |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102817478A (en) * | 2012-08-30 | 2012-12-12 | 三一重工股份有限公司 | Method and device for automatic pumping gear control for concrete pump, and pump truck |
| CN102841567A (en) * | 2012-09-28 | 2012-12-26 | 三一重工股份有限公司 | Pump truck, dredging control system and dredging control method thereof |
| WO2014000383A1 (en) * | 2012-06-26 | 2014-01-03 | 湖南三一智能控制设备有限公司 | Engineering machinery parameter monitoring system and method |
| CN103699101A (en) * | 2013-12-25 | 2014-04-02 | 华菱星马汽车（集团）股份有限公司 | Electric control system for concrete pump truck |
| CN104750035A (en) * | 2013-12-29 | 2015-07-01 | 河南森源重工有限公司 | Method for controlling concrete pumper by CAN bus technology |
| CN104790670A (en) * | 2015-04-08 | 2015-07-22 | 深圳市富斯遥控模型技术有限公司 | Automatic cement pouring system based on remote control |
-
2010
- 2010-10-27 CN CN2010105213839A patent/CN102455694A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014000383A1 (en) * | 2012-06-26 | 2014-01-03 | 湖南三一智能控制设备有限公司 | Engineering machinery parameter monitoring system and method |
| CN102817478A (en) * | 2012-08-30 | 2012-12-12 | 三一重工股份有限公司 | Method and device for automatic pumping gear control for concrete pump, and pump truck |
| CN102817478B (en) * | 2012-08-30 | 2015-02-18 | 三一汽车制造有限公司 | Method and device for automatic pumping gear control for concrete pump, and pump truck |
| CN102841567A (en) * | 2012-09-28 | 2012-12-26 | 三一重工股份有限公司 | Pump truck, dredging control system and dredging control method thereof |
| CN102841567B (en) * | 2012-09-28 | 2015-03-18 | 三一汽车制造有限公司 | Pump truck, dredging control system and dredging control method thereof |
| CN103699101A (en) * | 2013-12-25 | 2014-04-02 | 华菱星马汽车（集团）股份有限公司 | Electric control system for concrete pump truck |
| CN104750035A (en) * | 2013-12-29 | 2015-07-01 | 河南森源重工有限公司 | Method for controlling concrete pumper by CAN bus technology |
| CN104790670A (en) * | 2015-04-08 | 2015-07-22 | 深圳市富斯遥控模型技术有限公司 | Automatic cement pouring system based on remote control |
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Application publication date: 20120516 |