CN102454898A - light emitting diode bulb - Google Patents

light emitting diode bulb Download PDF

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CN102454898A
CN102454898A CN2010105268564A CN201010526856A CN102454898A CN 102454898 A CN102454898 A CN 102454898A CN 2010105268564 A CN2010105268564 A CN 2010105268564A CN 201010526856 A CN201010526856 A CN 201010526856A CN 102454898 A CN102454898 A CN 102454898A
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heat dissipation
emitting diode
light emitting
diode bulb
light
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傅恒扬
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Ray Wang
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Abstract

A light emitting diode bulb comprising: a circuit board having opposing first and second surfaces; a plurality of light emitting diodes disposed on the first surface; and the heat dissipation structure comprises a heat dissipation plate with a third surface and a fourth surface which are opposite, the third surface of the heat dissipation plate is attached to the second surface of the circuit board, the fourth surface is provided with a plurality of heat dissipation lugs, and the length of each heat dissipation lug is gradually shortened from the center of the fourth surface to the edge. The invention designs the heat dissipation convex block for heat dissipation into a mode with different heights, so that the air convection around the heat dissipation convex block is smoother, the integral heat dissipation efficiency is further improved, and the light-emitting efficiency and the service life of the light-emitting diode bulb are favorably improved.

Description

发光二极管灯泡light emitting diode bulb

技术领域 technical field

本发明涉及一种发光二极管灯泡,尤其涉及一种于灯泡壳体内部设置散热结构的发光二极管灯泡。The invention relates to a light-emitting diode bulb, in particular to a light-emitting diode bulb with a heat dissipation structure inside the bulb shell.

背景技术 Background technique

由于发光二极管(light emitting diode,简称LED)具备使用寿命长、耗电量低、无须暖灯时间、与反应时间快速等优秀性能,所以发光二极管的应用产品与日俱增。而随着白色发光二极管的研发成功,更开启发光二极管的照明应用时代。在节能省碳的趋势持续上升的情况下,发光二极管的照明市场逐渐扩展,而逐渐取代传统卤素灯或白炽灯泡等光源。Because light emitting diodes (light emitting diodes, referred to as LEDs) have excellent performances such as long service life, low power consumption, no warm-up time, and fast response time, the application products of light emitting diodes are increasing day by day. With the successful research and development of white light-emitting diodes, the era of lighting applications of light-emitting diodes has opened. As the trend of energy saving and carbon saving continues to rise, the lighting market of light-emitting diodes is gradually expanding, gradually replacing traditional halogen lamps or incandescent bulbs and other light sources.

请参阅图1,为中国台湾新型专利第M389826号案“包含散热模块之灯具装置的框罩紧结构造改良”的发光二极管灯泡的立体图。如图所示,该发光二极管灯泡1的外观结构是由可透光的球形灯盖11、灯座12及电接头13所组成,该灯座12与灯盖11内部设置发光二极管、电路板与变压器(未图标)等光源电路组件,该灯座12外围设有由多个具有多个贯穿的散热孔121的鳍片120组成的散热结构,以将内部设置的前述光源电路组件所产生的热能通过该鳍片120传导至外部,且还通过该鳍片120上的散热孔121以对流方式提升热能散逸效果。Please refer to FIG. 1 , which is a three-dimensional view of a light-emitting diode bulb in Taiwan's new patent No. M389826 "Improvement of frame cover tight structure of lamp device including heat dissipation module". As shown in the figure, the appearance structure of the light-emitting diode bulb 1 is composed of a light-transmitting spherical lamp cover 11, a lamp holder 12 and an electrical connector 13. The lamp holder 12 and the lamp cover 11 are provided with light-emitting diodes, circuit boards and Transformer (not shown) and other light source circuit components, the periphery of the lamp holder 12 is provided with a heat dissipation structure composed of a plurality of fins 120 with a plurality of through heat dissipation holes 121, so as to dissipate the heat generated by the aforementioned light source circuit components installed inside The heat is conducted to the outside through the fins 120 , and the cooling holes 121 on the fins 120 are used to convectively improve the heat dissipation effect.

前述热能的产生是在发光二极管灯泡1内部,即便欲以该鳍片120上的散热孔121来产生对流作用,然,该散热孔121也仅能达到灯座表面的热对流,该散热孔121的对流作用并无法协助将灯泡内部热能迅速排出,因此,采用前述散热结构的发光二极管灯泡1将使其内部热能无法有效散逸,因而在高热的影响下,将降低发光二极管的发光效率,并导致电路板快速劣化,且缩短整体灯泡的使用寿命。The aforementioned thermal energy is generated inside the light-emitting diode bulb 1. Even if the cooling holes 121 on the fins 120 are intended to generate convection, the cooling holes 121 can only reach the heat convection on the surface of the lamp holder. The cooling holes 121 The convection effect cannot help to quickly discharge the heat energy inside the bulb. Therefore, the light-emitting diode bulb 1 using the aforementioned heat dissipation structure will make it unable to effectively dissipate the internal heat energy. Therefore, under the influence of high heat, the luminous efficiency of the light-emitting diode will be reduced. Circuit boards degrade rapidly and shorten overall lamp life.

因此,鉴于上述的问题,如何使得发光二极管灯泡的散热效率提升,进而改善发光二极管灯泡的发光效率与使用寿命,实已成为目前亟欲解决的课题。Therefore, in view of the above-mentioned problems, how to improve the heat dissipation efficiency of the LED bulb, and then improve the luminous efficiency and service life of the LED bulb has become an urgent problem to be solved.

发明内容 Contents of the invention

鉴于上述现有技术的缺失,本发明所要解决的技术问题在于,揭露一种发光二极管灯泡,该发光二极管灯泡能够具有提升散热效率、改善发光效率进而提高使用寿命等特点。In view of the lack of the above-mentioned prior art, the technical problem to be solved by the present invention is to disclose a light emitting diode light bulb, which can have the characteristics of improving heat dissipation efficiency, improving luminous efficiency and thus prolonging service life.

为了实现上述目的,本发明揭露一种发光二极管灯泡,包括:电路板,具有相对的第一表面与第二表面;多个发光二极管,设于该第一表面上;以及散热结构,包括具有相对的第三表面与第四表面的散热板,该散热板的第三表面附接至该电路板的第二表面,该第四表面上具有多个散热凸块,该散热凸块的长度由第四表面中心处逐渐向边缘处减短。In order to achieve the above object, the present invention discloses a light emitting diode light bulb, comprising: a circuit board having a first surface opposite to a second surface; a plurality of light emitting diodes disposed on the first surface; The third surface and the fourth surface of the heat dissipation plate, the third surface of the heat dissipation plate is attached to the second surface of the circuit board, the fourth surface has a plurality of heat dissipation bumps, the length of the heat dissipation bumps is determined by the first The four surfaces are gradually shortened from the center to the edge.

依上述的发光二极管灯泡,还包括壳体,环设于该电路板与散热结构的四周,该壳体对应该散热凸块四周处具有多个开孔。According to the above light emitting diode light bulb, it also includes a casing, which is arranged around the circuit board and the heat dissipation structure, and the casing has a plurality of openings corresponding to the periphery of the heat dissipation protrusion.

依上述的发光二极管灯泡,该壳体于该多个发光二极管的热源产生处附近形成散热空间,以于该散热空间中设置该散热结构。According to the light emitting diode light bulb above, the housing forms a heat dissipation space near the heat source of the plurality of light emitting diodes, so that the heat dissipation structure is arranged in the heat dissipation space.

依上述的发光二极管灯泡,该散热板的第四表面可具有突起部,且该突起部的突起高度由该第四表面中心处逐渐向边缘处减少。According to the above light emitting diode light bulb, the fourth surface of the cooling plate may have a protrusion, and the protrusion height of the protrusion gradually decreases from the center of the fourth surface to the edge.

依上述的发光二极管灯泡,该散热结构的材质可为金属。According to the LED light bulb above, the heat dissipation structure can be made of metal.

依上述的发光二极管灯泡,该散热结构通过压铸(die casting)成型方式而制成。According to the LED light bulb above, the heat dissipation structure is made by die casting.

依上述的发光二极管灯泡,该散热凸块的形状为三角锥形、四角锥形、多角锥形、三角锥柱形、四角锥柱形、多角锥柱形、圆柱形、方柱形或多角柱形。According to the LED light bulb above, the shape of the heat dissipation bump is triangular cone, quadrangular pyramid, polygonal cone, triangular pyramid column, quadrangular pyramid column, polygonal pyramid column, cylinder, square column or polygonal column shape.

依上述的发光二极管灯泡,还包括纳米辐射散热漆,设置于该散热凸块上。According to the LED light bulb above, it also includes nano-radiation heat-dissipating paint, which is arranged on the heat-dissipating bump.

由上可知本发明的功效在于,本发明的发光二极管灯泡是利用高低排列的散热凸块,使得位于发热中心处的热空气不会受到阻挡,而能快速散热,另外,通过于该散热结构四周360度分布的通气孔,可进一步帮助热量的消散,最终使得发光二极管灯泡能维持在非高温的状态,而有利于增进发光二极管灯泡的发光效率与使用寿命。It can be seen from the above that the effect of the present invention is that the light-emitting diode light bulb of the present invention utilizes the heat dissipation bumps arranged in height, so that the hot air at the heating center will not be blocked, but can dissipate heat quickly. The air holes distributed in 360 degrees can further help to dissipate the heat, and finally make the LED bulb maintain a non-high temperature state, which is beneficial to improve the luminous efficiency and service life of the LED bulb.

以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.

附图说明Description of drawings

图1为现有发光二极管灯泡的立体图;FIG. 1 is a perspective view of an existing light-emitting diode bulb;

图2A与图2B分别为本发明的发光二极管灯泡的立体爆炸图以及立体组合图;FIG. 2A and FIG. 2B are respectively a three-dimensional exploded view and a three-dimensional combined view of the light-emitting diode bulb of the present invention;

图3为本发明发光二极管灯泡的散热结构的一实施例的侧视图;Fig. 3 is a side view of an embodiment of the heat dissipation structure of the LED light bulb of the present invention;

图4为本发明发光二极管灯泡的散热结构的另一实施例的侧视图。Fig. 4 is a side view of another embodiment of the heat dissipation structure of the LED light bulb of the present invention.

其中,附图标记Among them, reference signs

1、2发光二极管灯泡      11灯盖1, 2 light-emitting diode bulbs 11 lamp cover

12灯座                  120鳍片12 lamp holders 120 fins

121散热孔               13电接头121 cooling holes 13 electrical connectors

21电路板                21a第一表面21 circuit board 21a first surface

21b  第二表面           22发光二极管21b second surface 22 light emitting diodes

23,23’散热结构        231,231’散热板23, 23' cooling structure 231, 231' cooling plate

231a第三表面            231b,231b’第四表面231a third surface 231b, 231b' fourth surface

2311突起部              232散热凸块2311 Protruding part 232 Heat dissipation bump

24壳体                  25灯罩24 shell 25 lampshade

26电源驱动件            27电接头26 Power driver 27 Electric connector

28散热空间              240开孔28 cooling space 240 holes

241,242沟槽241, 242 Groove

具体实施方式 Detailed ways

下面结合附图对本发明的结构原理和工作原理作具体的描述:Below in conjunction with accompanying drawing, structural principle and working principle of the present invention are specifically described:

请参阅图2A与图2B,为本发明的发光二极管灯泡的立体图,其中,图2A为爆炸图,图2B为组合图。Please refer to FIG. 2A and FIG. 2B , which are perspective views of the LED light bulb of the present invention, wherein FIG. 2A is an exploded view, and FIG. 2B is an assembled view.

如图2A与图2B所示,本发明的发光二极管灯泡2包括:电路板21,具有相对的第一表面21a与第二表面21b;多个发光二极管22,设于该第一表面21a上;以及散热结构23,包括具有相对的第三表面231a与第四表面231b的散热板231,该散热板231的第三表面231a附接至该电路板21的第二表面21b,该第四表面231b上具有多个散热凸块232,该多个散热凸块232的长度由第四表面231b中心处逐渐向边缘处减短,如图3所示,其显示本发明的散热结构23的侧视图。As shown in FIG. 2A and FIG. 2B , the LED light bulb 2 of the present invention includes: a circuit board 21 having a first surface 21a and a second surface 21b opposite to each other; a plurality of LEDs 22 disposed on the first surface 21a; And the heat dissipation structure 23 includes a heat dissipation plate 231 having an opposite third surface 231a and a fourth surface 231b, the third surface 231a of the heat dissipation plate 231 is attached to the second surface 21b of the circuit board 21, and the fourth surface 231b There are a plurality of heat dissipation bumps 232 on it, and the length of the plurality of heat dissipation bumps 232 gradually decreases from the center of the fourth surface 231b to the edge, as shown in FIG. 3 , which shows a side view of the heat dissipation structure 23 of the present invention.

前述的发光二极管灯泡2的散热结构23可通过压铸成型方式而制成。The aforementioned heat dissipation structure 23 of the light emitting diode bulb 2 can be made by die-casting.

依上述的结构,还可包括壳体24,环设于该电路板21与散热结构23的四周,该壳体24对应该散热凸块232四周处具有多个开孔240,具体而言,该壳体24于该多个发光二极管22的热源产生处附近形成散热空间28,以于该散热空间28中设置该散热结构23。于本发明的发光二极管灯泡2中,该散热结构23的材质较佳者为金属,且该电路板21的第二表面21b与散热板231的第三表面231a是以导热膏(未图示)连接,以加速热量的传导效率。According to the above structure, it may also include a casing 24, which is arranged around the circuit board 21 and the heat dissipation structure 23. The casing 24 has a plurality of openings 240 corresponding to the surroundings of the heat dissipation bump 232. Specifically, the The casing 24 forms a heat dissipation space 28 near the heat source of the plurality of LEDs 22 , so that the heat dissipation structure 23 is disposed in the heat dissipation space 28 . In the light-emitting diode bulb 2 of the present invention, the heat dissipation structure 23 is preferably made of metal, and the second surface 21b of the circuit board 21 and the third surface 231a of the heat dissipation plate 231 are made of thermally conductive paste (not shown). connected to speed up heat conduction efficiency.

以图2A为例说明,本发明的发光二极管灯泡2的电路板21与散热结构23的边缘是卡入壳体24内部的沟槽241中,而该灯罩25的边缘是卡入壳体24外部的沟槽242中,藉此可便于组装,同时可节省成本。要特别说明的是,由于图2A与图2B中所显示的灯罩25、电源驱动件26、与电接头27等部分可应用一般现有技术,因而在此将不为文赘述。Taking FIG. 2A as an example, the edges of the circuit board 21 and the heat dissipation structure 23 of the LED light bulb 2 of the present invention are inserted into the groove 241 inside the housing 24, while the edges of the lampshade 25 are inserted into the outside of the housing 24. In the groove 242, the assembly can be facilitated and the cost can be saved at the same time. It should be noted that, since the lampshade 25 , the power driver 26 , and the electrical connector 27 shown in FIG. 2A and FIG. 2B can be applied to common prior art, they will not be repeated here.

由上可知,本发明先将电路板21与发光二极管22所产生的热量传导至散热结构23的散热凸块232,因为该散热结构23的散热凸块232的长度是中心处较长而边缘处较短,且电路板21的中心处的温度通常较高,因而可通过位于散热结构23中心处而长度较长的散热凸块232增加散热面积外,又由于边缘处的散热凸块232长度较短,因而不会阻挡或妨碍中心处空气的流动,所以中心处的散热凸块232的热量可迅速地经由空气而对流散逸;此外,还可通过该壳体24的开孔240,使得携带热量的热空气能够快速地从发光二极管灯泡内向四周(360度)外排出,进而提升散热效率。As can be seen from the above, the present invention first conducts the heat generated by the circuit board 21 and the LED 22 to the heat dissipation bump 232 of the heat dissipation structure 23, because the length of the heat dissipation bump 232 of the heat dissipation structure 23 is longer at the center and longer at the edge. Shorter, and the temperature at the center of the circuit board 21 is generally higher, thereby can be positioned at the center of the heat dissipation structure 23 and the longer heat dissipation bump 232 outside the heat dissipation area, and because the length of the heat dissipation bump 232 at the edge is longer Short, so it will not block or hinder the flow of air at the center, so the heat of the heat dissipation bump 232 at the center can quickly dissipate through the air convection; in addition, it can also pass through the opening 240 of the housing 24, so that the heat can be carried The hot air can be quickly discharged from the inside of the LED bulb to the surrounding (360 degrees), thereby improving the heat dissipation efficiency.

又可如图4所示,本发明的散热结构另一实施例的侧视图,为简化说明,此处仅就与图3的不同处提出说明,即本实施例的散热结构23’的散热板231’的第四表面231b’具有突起部2311,且该突起部2311的突起高度是由该第四表面231b’中心处逐渐向边缘处减少,通过该突起部2311来增加散热面积。It can also be shown in FIG. 4, a side view of another embodiment of the heat dissipation structure of the present invention. To simplify the description, only the differences from FIG. 3 are described here, that is, the heat dissipation plate of the heat dissipation structure 23' The fourth surface 231b' of 231' has a protrusion 2311, and the protrusion height of the protrusion 2311 gradually decreases from the center of the fourth surface 231b' to the edge, and the heat dissipation area is increased by the protrusion 2311.

于本实施例的发光二极管灯泡中,该散热凸块232的形状可为三角锥形、四角锥形、多角锥形、三角锥柱形、四角锥柱形、多角锥柱形、圆柱形、方柱形或多角柱形等,而不局限于图式中所显示的形状。In the light emitting diode light bulb of this embodiment, the shape of the heat dissipation bump 232 can be triangular pyramid, quadrangular pyramid, polygonal pyramid, triangular pyramid cylindrical, quadrangular pyramid cylindrical, polygonal pyramid cylindrical, cylindrical, square columnar or polygonal columnar, etc., and are not limited to the shapes shown in the drawings.

此外,本发明还可包括纳米辐射散热漆,以例如喷涂的方式设置于该散热凸块232上,以进一步提升散热效果。In addition, the present invention may also include nano-radiation heat dissipation paint, which is disposed on the heat dissipation bump 232 by, for example, spraying, so as to further improve the heat dissipation effect.

综上所述,本发明的发光二极管灯泡是于其内部与发光二极管热源产生处附近形成散热空间,以于该散热空间中设置与设有发光二极管的电路板接触的散热结构,且该散热结构背向该发光二极管光源发射方向的一侧设置多个散热用的散热凸块,由于该多个散热凸块的长度是以该电路板中心处较长而边缘处较短地方式排列,且该发光二极管灯泡围成该散热空间的壳体上也设有多个通气孔,因而通过该散热结构可进一步协助发光二极管热量的消散外,通过该散热空间、围于该散热空间的壳体上的多个通气孔以及多个散热凸块长度由散热空间之内向外地缩短排列,更提供较佳的热对流处理,以提升发光二极管灯泡的整体散热效果,因而可使得发光二极管灯泡能维持在常温的状态,而有利于增进发光二极管灯泡的发光效率与使用寿命。To sum up, the light emitting diode light bulb of the present invention forms a heat dissipation space near the place where the heat source of the light emitting diode is generated, so that a heat dissipation structure in contact with the circuit board provided with the light emitting diode is arranged in the heat dissipation space, and the heat dissipation structure A side facing away from the emitting direction of the LED light source is provided with a plurality of heat dissipation bumps for heat dissipation. Since the lengths of the plurality of heat dissipation bumps are arranged in a manner that the center of the circuit board is longer and the edges are shorter, and the The shell of the light-emitting diode bulbs surrounding the heat dissipation space is also provided with a plurality of ventilation holes, so that the heat dissipation structure can further assist the dissipation of the heat of the light-emitting diodes. A plurality of air holes and a plurality of heat dissipation bumps are shortened and arranged from the inside to the outside of the heat dissipation space, and better heat convection treatment is provided to improve the overall heat dissipation effect of the LED bulb, so that the LED bulb can be maintained at room temperature. state, which is conducive to improving the luminous efficiency and service life of light-emitting diode bulbs.

当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.

Claims (7)

1. a light emitting diode bulb is characterized in that, comprising:
Circuit board has opposite first and second surface;
A plurality of light emitting diodes are located on this first surface; And
Radiator structure; Comprise heat sink with relative the 3rd surface with the 4th surface; The 3rd surface of this heat sink is attached to the second surface of this circuit board, has a plurality of heat radiation projections on the 4th surface, and the length of this heat radiation projection is shortened to edge by the 4th centre of surface place gradually.
2. light emitting diode bulb according to claim 1 is characterized in that, also comprises housing, be located on this circuit board and radiator structure around, this housing locates to have a plurality of perforates around the projection to dispelling the heat.
3. light emitting diode bulb according to claim 1 is characterized in that, the 4th surface of this heat sink has jut, and the rising height of this jut is reduced to edge by the 4th centre of surface place gradually.
4. light emitting diode bulb according to claim 1 is characterized in that, the material of this radiator structure is a metal.
5. light emitting diode bulb according to claim 1 is characterized in that this radiator structure is processed through the die cast mode.
6. light emitting diode bulb according to claim 1 is characterized in that, this heat radiation projection be shaped as triangular pyramidal, quadrangular pyramid shape, polygonal taper, triangular pyramid shape, quadrangular pyramid cylindricality, polygonal awl cylindricality, cylindrical, square column type or polygonal cylindricality.
7. light emitting diode bulb according to claim 1 is characterized in that, also comprises nm radiation heat radiation lacquer, is arranged on this heat radiation projection.
CN2010105268564A 2010-10-21 2010-10-21 light emitting diode bulb Pending CN102454898A (en)

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Cited By (1)

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CN109659418A (en) * 2018-12-08 2019-04-19 中山大学 LED upside-down mounting integration packaging mould group

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US20080212336A1 (en) * 2006-12-11 2008-09-04 Chae Joon Seok Light emitting diode light source
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CN1824990A (en) * 2005-06-09 2006-08-30 陈邦汉 Efficient high-brightness semiconductor illuminating light source
CN2859203Y (en) * 2005-12-23 2007-01-17 吴文锋 Power-type LED light projector
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CN109659418A (en) * 2018-12-08 2019-04-19 中山大学 LED upside-down mounting integration packaging mould group

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