A kind of two-way shut-off valve and assembly method thereof
Technical field
The present invention relates to a kind of two-way shut-off valve and assembly method thereof, specifically is the valve body that is applied on the high pressure liquid containers such as liquid chlorine jar, liquid gas.
Background technique
Existing high pressure gas holder is used valve, and it often adopts single chock plug, and working life is shorter.Often there is impurity in the high pressure liquid containers such as liquid chlorine jar, liquid gas, is prone to make valve body situation such as leakage to occur, and then causes major hidden danger to social safety.
How to provide a kind of working life overlength, maintenance cost is cheap and be suitable for avoiding the high pressure gas holder of gas leakage to use valve, is the technical barrier of related domain.
Summary of the invention
The technical problem that the present invention will solve provides a kind of simple in structure, overlong service life, the valve body opening and closing speed is very fast, maintenance cost is cheap and be suitable for avoiding the two-way shut-off valve and the assembly method thereof of gas leakage.
For solving the problems of the technologies described above, two-way shut-off valve provided by the invention comprises: valve pocket; This valve pocket comprises the inside and outside chamber that is divided into by intermediate clapboard; Intermediate clapboard is provided with the air pipe that is communicated with said inside and outside chamber, and the bottom of inner chamber is provided with suction port, is communicated with exhaust joint on the sidewall of exocoel; The upper end of valve pocket is provided with valve gap, and a long bolt passes said valve gap and air pipe successively.
Wherein, long bolt cooperates with valve bonnet seal through a Sealing, and this long bolt cooperates with the screw top of said valve gap.The top of long bolt is provided with handwheel.
Be fixed with the outer chock plug that the top port with said air pipe is oppositely arranged on the long bolt in said exocoel; Screw-thread fit has the interior chock plug that the bottom port with said air pipe is oppositely arranged on the long bolt in said inner chamber; Long bolt with this in the following thread section that cooperates of chock plug opposite with hand of spiral with last thread section said valve gap screw-thread fit this long bolt, and then when rotating long bolt, inside and outside chock plug is suitable in opposite directions or reverse displacement.With respect to the mode of single chock plug, have the characteristics of valve body open and close rapid speed.
Interior chock plug comprises plug head and the sleeve that cooperates with the bottom thread of said long bolt that is fixed on this plug head bottom, the bottom sealing of this sleeve, and the cross section of this sleeve is polygonal;
The bottom of said suction port has an annular fitting recess; Be provided with disk in this annular fitting recess; Be distributed with through hole on the disk, disk central authorities are provided with the irregularly-shaped hole that is movably set on the said sleeve, and the sidewall of valve pocket bottom is provided with the Cock screw that is used to lock said disk;
After Cock screw is locked said disk, the irregularly-shaped hole on the said disk with cooperating of said sleeve be suitable for limiting said in chock plug rotate synchronously with said long bolt.
When rotating said long bolt; And the mating face seal that makes said outer chock plug is when being pressed on the top port of said air pipe; Chock plug is suitable for the said long bolt axial displacement in edge and the mating face seal of said interior chock plug is pressed on the bottom port of said air pipe in said, thereby this two-way shut-off valve is closed; The said long bolt of backward rotation can be opened this two-way shut-off valve.
Further, the fitting surface of said inside and outside chock plug is provided with sealing gasket, and the top of the said air pipe of sealing pad and hard, bottom port directly are sealed and matched during use, the sealing effect when guaranteeing that valve body is closed.
Further, the bottom of said valve pocket is provided with flange, with convenient this two-way shut-off valve is sealed on the high pressure gas holders such as being assemblied in the liquid chlorine jar.
Further, the top of said air pipe, the end face of bottom are the annular to outer lug, are deposited on the top, bottom port of said air pipe the sealing effect when guaranteeing to use with the impurity in the liquid gas in reducing jar.
Further; The plug head of chock plug is provided with the decompress(ion) valve that connects said air pipe and said inner chamber on the sidewall of the air pipe in the said inner chamber or on the sidewall of said sleeve or in said; With at said air pipe during, remain in that liquid Yin Wendu in the air pipe raises and the pressurized gas that generate are suitable for entering said inner chamber by said inside and outside chock plug sealing.In practice, it is responsive to temperature to remain in liquid chlorine in the air pipe etc., very easily gasification and the air pressure in the air pipe is raise rapidly rapidly when temperature rises to certain value.The decompress(ion) valve can enter said inner chamber with the pressurized gas that possibly generate in the air pipe; The high pressure that has prevented possibly to exist in the said air pipe has been guaranteed the reliability and the Security of this two-way shut-off valve to the destruction of the effect that is sealed and matched at said inside and outside chock plug and air pipe two ends.
Particularly, said valve gap has the base plate that is sealed and matched on the valve pocket open-topped, and this base plate is provided with through hole, and said long bolt passes this through hole, and said Sealing is located in this through hole.
Further, said Sealing upper end is provided with the pressure strip that is used to compress the sealing part, and this pressure strip is connected on the base plate of said valve gap through a plurality of adjusting bolts.Because it is Sealing often adopts fillers such as tetrafluoroethylene or graphite to constitute, in use easy to wear and influence sealing effect; Adopt the regular fastening sealing part of pressure strip of regulating bolt control, be suitable for guaranteeing sealing effect.
The present invention also provides a kind of assembly method of described two-way shut-off valve, and it comprises:
A, the long bolt that has a handwheel pass said valve gap and air pipe successively, then interior chock plug are connected the bottom of long bolt;
B, be tightly connected said valve gap and valve pocket rotate said long bolt then, and the fitting surface of said outer chock plug is pressed on the top port of said air pipe; Simultaneously, said Sealing is set, said long bolt is cooperated with valve bonnet seal;
C, rotate in chock plug, it is pressed on the bottom port of said air pipe along said long bolt axial displacement and with the fitting surface of interior chock plug; Pressure between the top port of the pressure between the fitting surface that simultaneously, makes chock plug in this and the bottom port of said air pipe and the fitting surface of said outer chock plug and said air pipe is consistent; Guaranteeing the synchronous sealing or the unlatching of two ports of said air pipe, and then guarantee the working life that this valve is whole.
In D, the annular fitting recess bottom said suction port; Said disk is set in the cover tube bottom of said interior chock plug; And lock said disk with Cock screw, with prevent said in chock plug rotate synchronously with said long bolt, make that chock plug only is suitable for axial displacement on long bolt in this.
As the scheme of optimizing; On the plug head of chock plug on the sidewall that also comprises the steps: the air pipe in said inner chamber between said step C and the D or on the sidewall of said sleeve or in said, be provided with one connect said air pipe and said inner chamber the decompress(ion) valve; With at said air pipe during, remain in that liquid Yin Wendu in the air pipe raises and the pressurized gas that generate are suitable for entering said inner chamber by said inside and outside chock plug sealing.
The technique effect that the present invention has: when (1) two-way shut-off valve of the present invention is used; Rotate said long bolt; And the mating face seal that makes said outer chock plug is pressed on the top port of said air pipe; Chock plug is suitable for along said long bolt axial displacement and its mating face seal is pressed on the bottom port of said air pipe in simultaneously said, thereby will stop up fully as the two ends of the air pipe of unique exhaust passage, makes this two-way shut-off valve closed; Because make in the closed process of valve body at the said long bolt of rotation, inside and outside chock plug is suitable for displacement in opposite directions.With respect to the mode that adopts the single chock plug of bolt rod driving, have that the valve body closing velocity is very fast, closure effect is than reliable characteristics.In like manner, the said long bolt of backward rotation can be opened this two-way shut-off valve fast.(2) among the present invention; After the valve body closure, even if one of inside and outside chock plug descends because of factors such as wearing and tearing or impurity cause seal, another chock plug still can play the effect of valve body separately; Promptly realize the closed two-way safeguarding function of valve body, guaranteed the Security of high pressure liquid container.(3) among the present invention, the sealing gasket on the fitting surface of inside and outside chock plug is an easily damaged parts, and it is promptly reusable only need to regularly replace the sealing pad, so maintenance cost is cheap.
Description of drawings
For content of the present invention is more clearly understood, below basis specific embodiment and combine accompanying drawing, the present invention is done further detailed explanation, wherein
Fig. 1 is the part section structural representation of high pressure gas holder of the present invention with two-way shut-off valve;
Fig. 2 is the cross-sectional view of the decompress(ion) valve in the said two-way shut-off valve;
Fig. 3 is the another kind assembling schematic representation of said decompress(ion) valve;
Fig. 4 is the third assembling schematic representation of said decompress(ion) valve;
Fig. 5 is the assembly structure schematic representation of the disk in the said two-way shut-off valve.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is elaborated:
Embodiment 1
Like Fig. 1; The two-way shut-off valve of present embodiment comprises: valve pocket 1, this valve pocket 1 comprise the exocoel that distributes up and down 11 and inner chamber 12 that is divided into by intermediate clapboard 13, and intermediate clapboard 13 is weldingly connected with the inner wall sealing of valve pocket 1; The central authorities of intermediate clapboard 13 are provided with the air pipe 14 that is communicated with said inner chamber 12 and exocoel 11; The outer wall of air pipe 14 and intermediate clapboard 13 are tightly connected, and the bottom of inner chamber 12 is provided with suction port 15, are communicated with exhaust joint 16 on the sidewall of exocoel 11; The upper end of valve pocket 1 is provided with support frame type or hat type valve gap 2, one long bolts 3 pass said valve gap 2 and air pipe 14 successively.
Said long bolt 3 cooperates with the screw top of said valve gap 2.Said valve gap 2 has the base plate that is sealed and matched on valve pocket 1 open-topped, and this base plate is provided with through hole, and said long bolt 3 passes this through hole, and adopts a Sealing 17 to be located in this through hole, and Sealing 17 and long bolt 3 are sealed and matched.
The top of long bolt 3 is provided with handwheel 4.The material of valve pocket 1, long bolt 3, interior chock plug 32, outer chock plug 31 and sealing gasket etc. is carried out corresponding selection according to factor such as liquid property in different applications, the set pressure pan.
Be fixed with the outer chock plug 31 that the top port with said air pipe 14 is oppositely arranged on the long bolt 3 in said exocoel 11; Screw-thread fit has the interior chock plug 32 that the bottom port with said air pipe 14 is oppositely arranged on the long bolt 3 in said inner chamber 12; Long bolt 3 with this in the following thread section that cooperates of chock plug 32 opposite with hand of spiral with last thread sections said valve gap 2 screw-thread fit this long bolt 3, and then when rotating long bolt 3, interior chock plug 32, outer chock plug 31 be suitable for locking phase to or reverse displacement.
As the embodiment of optimizing; The top of said air pipe 14, the end face of bottom are synchronously the outwards annular of arc convex; Be deposited on the impurity in the liquid gas in reducing jar on the top, bottom port of said air pipe 14, guarantee the top of said sealing gasket and this air pipe 14, the sealing effect of bottom port.
Interior chock plug 32 comprises the sleeve 321 that plug head and the bottom thread with said long bolt 3 that is fixed on this plug head bottom cooperate, the bottom sealing of this sleeve 321, and the cross section of this sleeve 321 is polygonal, preferred rectangle or triangle or pentagon.
The bottom of said suction port 15 has an annular fitting recess, is provided with disk 10 in this annular fitting recess, is distributed with through hole 101 on the disk 10, as the exhaust passage; The central authorities of disk 10 have the irregularly-shaped hole 102 that is movably set on the said sleeve 321, and the sidewall of valve pocket 1 bottom is provided with the Cock screw 100 that is used to lock said disk 10; The sectional shape basically identical of the shape of irregularly-shaped hole 102 and said sleeve 321; With behind the said disk 10 of Cock screw 100 lockings; Irregularly-shaped hole 102 on the said disk 10 with cooperating of said sleeve 321 be suitable for limiting said in chock plug 32 rotate synchronously with said long bolt 3, make this interior chock plug 32 only be suitable for axial displacement on long bolt 3.
When rotating said long bolt 3; And the mating face seal that makes said outer chock plug 31 is when being pressed on the top port of said air pipe 14; Chock plug 32 is suitable for said long bolt 3 axial displacements in edge and its mating face seal is pressed on the bottom port of said air pipe 14 in said, thereby this two-way shut-off valve is closed; The said long bolt 3 of backward rotation can be opened this two-way shut-off valve.
Particularly; The top of said air pipe 14, the end face of bottom are arc shaped surface; Interior chock plug 32, outer chock plug 31 are the tack plug; Its fitting surface is provided with the tetrafluoroethylene sealing gasket, and the top of the said air pipe of sealing pad and hard, bottom port directly are sealed and matched during use, the sealing effect when guaranteeing that valve body is closed.
Like Fig. 3, as the scheme of optimizing, interior chock plug 32, outer chock plug 31 are truncated cone.The tetrafluoroethylene sealing gasket is located on the arc outer side surface of interior chock plug 32, outer chock plug 31.
The bottom of said valve pocket 1 is provided with flange 18, with convenient this two-way shut-off valve is sealed on the high pressure gas holders such as being assemblied in the liquid chlorine jar.
It is responsive to temperature to remain in liquid chlorine in the air pipe 14 etc., very easily gasification and the air pressure in the air pipe 14 is raise rapidly rapidly under suitable temperature.For this reason; The plug head of chock plug 32 is provided with the decompress(ion) valve 19 that connects said air pipe 14 and said inner chamber 12 on the sidewall of the air pipe 14 in the said inner chamber 12 or on the sidewall of said sleeve 321 or in said; With when said air pipe 14 is sealed by said inside and outside chock plug 32,31; The pressurized gas that possibly generate in the air pipe 14 are entered said inner chamber 12, prevent to exist in the said air pipe 14 effect that is sealed and matched at said inside and outside chock plug of affected by high and air pipe 14 two ends.
Said Sealing 17 upper ends are provided with the pressure strip 22 of bolt control.Because Sealing 17 adopts formations such as stuffing box packing, in use often exists filler to run off; The pressure strip 22 that adopts bolt to control regularly tightens up or changes sealing part 17, is suitable for guaranteeing the slipper seal effect of Sealing 17 and long bolt 3.
Embodiment 2
The assembly method of embodiment's 1 described two-way shut-off valve, it comprises:
A, the long bolt 3 that has a handwheel 4 pass said valve gap 2 and air pipe 14 successively, then interior chock plug 32 are connected the bottom of long bolt 3;
B, be tightly connected said valve gap 2 and valve pocket 1 rotate said long bolt 3 then, and the fitting surface of said outer chock plug 31 is pressed on the top port of said air pipe 14; Simultaneously, said Sealing 17 is set, said long bolt 3 is sealed and matched with valve gap 2;
C, rotate in chock plug 32, it is pressed on the bottom port of said air pipe 14 along said long bolt 3 axial displacements and with the fitting surface of interior chock plug 32; Pressure between the top port of the pressure between the fitting surface that simultaneously, makes chock plug 32 in this and the bottom port of said air pipe 14 and the fitting surface of said outer chock plug 31 and said air pipe 14 is consistent; Guaranteeing the synchronous sealing or the unlatching of 14 two ports of said air pipe, and then guarantee the working life that this valve is whole.
D, in the annular fitting recess of said suction port 15 bottoms; Said disk 10 is set in sleeve 321 bottoms of said interior chock plug 32; And with the said disk 10 of Cock screw 100 lockings; To prevent that said interior chock plug 32 from rotating with said long bolt 3 synchronously, make this interior chock plug 32 only be suitable for axial displacement on long bolt 3.
As the scheme of optimizing; On the plug head of chock plug 32 on the sidewall that also comprises the steps: the air pipe 14 in said inner chamber 12 between said step C and the D or on the sidewall of said sleeve 321 or in said, be provided with one connect said air pipe 14 and said inner chamber 12 decompress(ion) valve 19; With at said air pipe 14 during, remain in that liquid Yin Wendu in the air pipe 14 raise and the pressurized gas that generate are suitable for entering said inner chamber 12 by said inside and outside chock plug 32,31 sealings.
Obviously, the foregoing description only be for clearly the present invention is described and is done for example, and be not to be qualification to mode of execution of the present invention.For the those of ordinary skill in affiliated field, on the basis of above-mentioned explanation, can also make other multi-form variation or change.Here need not also can't give exhaustive to all mode of executions.And these belong to conspicuous variation or the change that spirit of the present invention extended out and still are among protection scope of the present invention.