CN102434182B - Filling hydraulic bracket with automatic bag overturning mechanism - Google Patents

Filling hydraulic bracket with automatic bag overturning mechanism Download PDF

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Publication number
CN102434182B
CN102434182B CN 201110457164 CN201110457164A CN102434182B CN 102434182 B CN102434182 B CN 102434182B CN 201110457164 CN201110457164 CN 201110457164 CN 201110457164 A CN201110457164 A CN 201110457164A CN 102434182 B CN102434182 B CN 102434182B
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chute
jack
top beam
base
scraper
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CN102434182A (en
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郭惟嘉
张新国
刘音
李杨杨
史俊伟
江宁
江兴元
陈绍杰
尹立明
刘进晓
常西坤
孙文斌
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

一种具有自动翻袋机构的充填液压支架,包括立柱、顶梁和底座,所述立柱固定连接所述顶梁和所述底座,所述顶梁的后端铰接后掩护挡板的一端,所述后掩护挡板的另一端为自由端,所述后掩护挡板可在后液压油缸的驱动下绕其与所述顶梁的铰接点转动,所述底座上设置有横向布置的后输送机千斤顶,所述底座的后端连接有后挡板座,所述输送机千斤顶和所述后挡板座之间设置有溜槽,所述溜槽的底板上设置有液压千斤顶,所述溜槽中设置有刮板,所述刮板可相对溜槽移动。

Figure 201110457164

A filling hydraulic support with an automatic bag turning mechanism, including a column, a top beam and a base, the column is fixedly connected to the top beam and the base, the rear end of the top beam is hinged to one end of the rear shielding baffle, the The other end of the rear shielding baffle is a free end, and the rear shielding baffle can rotate around its hinge point with the top beam under the drive of the rear hydraulic cylinder, and the rear conveyor arranged horizontally is arranged on the base Jack, the rear end of the base is connected with a tailgate seat, a chute is arranged between the conveyor jack and the tailgate seat, a hydraulic jack is arranged on the bottom plate of the chute, and a The scraper is movable relative to the chute.

Figure 201110457164

Description

一种具有自动翻袋机构的充填液压支架A filling hydraulic support with an automatic bag turning mechanism

技术领域technical field

本发明涉及一种充填液压支架,尤其涉及一种适用于对工作面采空区进行充填的带有自动翻袋机构的液压支架。The invention relates to a filling hydraulic support, in particular to a hydraulic support with an automatic bag turning mechanism suitable for filling goafs in working faces.

背景技术Background technique

液压支架是综合机械化采煤的关键设备,几乎在各个煤矿的矿井中都需要用到。目前常见的液压支架是为通常的工作面采掘设计的,其后部支撑空间较小,不能针对一些随采随冒的破碎顶板实行大步距掩护功能,更重要的是,当需要充填采空区时,装有充填材料的料袋必须从狭窄的支撑空间中运输至需要充填的地点,并通过人工手动翻袋使其落入采空区,这种充填方式不但费时费力,还容易发生危险,极大的影响了煤矿的安全生产。Hydraulic support is the key equipment for comprehensive mechanized coal mining, and it is used in almost every coal mine. At present, the common hydraulic support is designed for normal working face mining, and its rear support space is small, so it cannot perform the function of large-step protection for some broken roofs that occur at any time. More importantly, when it is necessary to fill the goaf In the mined-out area, the bag containing the filling material must be transported from the narrow support space to the place where it needs to be filled, and the bag must be manually turned over to make it fall into the goaf. This filling method is not only time-consuming and labor-intensive, but also prone to danger. , which has greatly affected the safe production of coal mines.

发明内容Contents of the invention

本发明针对现有技术中的缺陷,提供一种具有大步距掩护、自动翻袋充填采空区的液压支架。该液压支架不仅能够保证采煤时具有足够的支护强度,而且在该支架的尾部可形成超大距离的支撑空间,以掩护后部的具有弹射翻袋功能的刮板输送机,把刮板输送机输送过来的成袋的煤矸石等充填材料翻转到采空区中,达到充填采空区的目的。Aiming at the defects in the prior art, the present invention provides a hydraulic support with large step distance cover and automatic bag turning to fill the goaf. The hydraulic support can not only ensure sufficient support strength during coal mining, but also form a large-distance support space at the tail of the support to cover the rear scraper conveyor with the function of ejecting and flipping bags, and transport the scraper The bagged coal gangue and other filling materials transported by the machine are turned over into the goaf to achieve the purpose of filling the goaf.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种具有自动翻袋机构的充填液压支架,包括立柱、顶梁和底座,所述立柱固定连接所述顶梁和所述底座,所述顶梁的后端铰接后掩护挡板的一端,所述后掩护挡板的另一端为自由端,所述后掩护挡板可在后液压油缸的驱动下绕其与所述顶梁的铰接点转动,所述底座上设置有横向布置的后输送机千斤顶,所述底座的后端连接有后挡板座,所述输送机千斤顶和所述后挡板座之间设置有溜槽,所述溜槽的底板上设置有液压千斤顶,所述溜槽中设置有刮板,所述刮板可相对溜槽移动。A filling hydraulic support with an automatic bag turning mechanism, including a column, a top beam and a base, the column is fixedly connected to the top beam and the base, the rear end of the top beam is hinged to one end of the rear shielding baffle, the The other end of the rear shielding baffle is a free end, and the rear shielding baffle can rotate around its hinge point with the top beam under the drive of the rear hydraulic cylinder, and the rear conveyor arranged horizontally is arranged on the base Jack, the rear end of the base is connected with a tailgate seat, a chute is arranged between the conveyor jack and the tailgate seat, a hydraulic jack is arranged on the bottom plate of the chute, and a The scraper is movable relative to the chute.

所述刮板上设置有刮板圆孔。A scraper circular hole is arranged on the scraper.

所述液压千斤顶设置在所述溜槽的偏支架方向的部分中The hydraulic jack is arranged in the part of the chute in the direction of the support

所述液压千斤顶通过高压油管与所述充填液压支架上的电磁阀连接。The hydraulic jack is connected with the solenoid valve on the filling hydraulic support through a high-pressure oil pipe.

本发明的有益效果是:在能够保证液压支架稳定性的条件下,满足采空区充填自动翻袋的需要。本发明所述的液压支架在采煤时,较长的后掩护挡板在液压缸的作用下伸出与顶梁位于同一水平面上,主动支护充填区破碎顶板,同时对液压支架后方的刮板输送机起到很好保护作用。The beneficial effect of the invention is: under the condition that the stability of the hydraulic support can be ensured, the requirement of automatic bag turning for goaf filling can be met. When the hydraulic support according to the present invention is mining coal, the longer rear shielding baffle protrudes under the action of the hydraulic cylinder and is located on the same level as the top beam, actively supports the broken roof in the filling area, and at the same time scrapes the rear of the hydraulic support. The plate conveyor plays a very good protective role.

附图说明Description of drawings

附图1为本发明所述具有自动翻袋机构的充填液压支架的结构示意图。Accompanying drawing 1 is the structure schematic diagram of filling hydraulic support with automatic bag turning mechanism according to the present invention.

附图标记如下:The reference signs are as follows:

1-采煤机;2-刮板输送机;3-伸缩梁;4-前液压油缸;5-顶梁;6-立柱;7-高压油管;8-底座;9-后液压油缸;10-后掩护挡板;11-溜槽;12-刮板圆孔;13-刮板;14-后输送机千斤顶;15-液压千斤顶;16-链轮;17-后挡板座。1-coal shearer; 2-scraper conveyor; 3-telescopic beam; 4-front hydraulic cylinder; 5-top beam; 6-column; 7-high pressure oil pipe; 8-base; 9-rear hydraulic cylinder; Rear shield baffle; 11-chute; 12-scraper round hole; 13-scraper; 14-rear conveyor jack; 15-hydraulic jack; 16-sprocket; 17-tail baffle seat.

具体实施方式Detailed ways

参见附图1,具有自动翻袋机构的充填液压支架,充填液压支架的前方是采煤机1、刮板输送机2等采掘设备,支架包括立柱6、顶梁5和底座8,顶梁5的前端连接有伸缩梁3,伸缩梁3由前液压油缸4驱动,顶梁5的后端铰接有后掩护挡板10,后掩护挡板10的另一端为不与其它部件连接接触的自由端,后掩护挡板10和顶梁5之间还连接有一后液压油缸9,其可在后液压油缸9的驱动下绕与顶梁5的铰接点转动,从而调节充填液压支架后端的支撑空间,底座8的中部设置有后输送机千斤顶14,后输送机千斤顶14横向布置,千斤顶杆的方向朝向充填液压支架的后端,底座8的后部连接有后挡板座17,后挡板座17和后输送机千斤顶14的千斤顶杆夹持溜槽11,可以通过调节后输送机千斤顶14来调节夹持力,在本实施例中,后挡板座17基本为L型,可以理解的是,其也可以是其它合适的形状,只要其可以固定夹持住溜槽11即可。溜槽11为盒型结构,其底板上设置有液压千斤顶15,溜槽11中液压千斤顶15的上方设置有刮板13,刮板13可沿溜槽11的长度方向移动,在本实施例中,刮板13分为两层,两侧通过链轮16连接溜槽11的侧壁,以类似皮带机的方式沿溜槽11的长度方向循环移动,优选在刮板13上设置多个刮板圆孔12,圆孔的直径略大于液压千斤顶15的千斤顶杆的直径即可,方便其伸出,以避免推力不够造成的充填材料袋没有从溜槽11中翻出的情况,液压千斤顶15设置在溜槽11的偏支架方向的部分中,以利于将充填材料袋顶向采空区,液压千斤顶15通过高压油管7与充填液压支架上的电磁阀连接,通过电磁阀控制液压千斤顶15的伸缩。Referring to accompanying drawing 1, there is the filling hydraulic support with automatic bag turning mechanism, the front of the filling hydraulic support is mining equipment such as coal shearer 1, scraper conveyor 2, etc., the support includes column 6, top beam 5 and base 8, top beam 5 The front end of the top beam is connected with a telescopic beam 3, the telescopic beam 3 is driven by the front hydraulic cylinder 4, the rear end of the top beam 5 is hinged with a rear shield baffle 10, and the other end of the rear shield baffle 10 is a free end that does not connect with other components. A rear hydraulic cylinder 9 is also connected between the rear shield baffle plate 10 and the top beam 5, which can rotate around the hinge point with the top beam 5 under the drive of the rear hydraulic cylinder 9, thereby adjusting the support space of the rear end of the filling hydraulic support, The middle part of the base 8 is provided with a rear conveyor jack 14, and the rear conveyor jack 14 is arranged horizontally, and the direction of the jack rod faces the rear end of the filling hydraulic support. The rear part of the base 8 is connected with a tailgate seat 17, which The jack bar of the rear conveyor jack 14 clamps the chute 11, and the clamping force can be adjusted by adjusting the rear conveyor jack 14. In this embodiment, the tailgate seat 17 is basically L-shaped. It can be understood that its It can also be other suitable shapes, as long as it can hold the chute 11 fixedly. The chute 11 is a box-shaped structure, and a hydraulic jack 15 is arranged on its bottom plate. A scraper 13 is arranged above the hydraulic jack 15 in the chute 11. The scraper 13 can move along the length direction of the chute 11. In this embodiment, the scraper 13 13 is divided into two layers, and both sides are connected to the side wall of the chute 11 by sprockets 16, and move circularly along the length direction of the chute 11 in a manner similar to a belt conveyor. The diameter of the hole is slightly larger than the diameter of the jack rod of the hydraulic jack 15, which is convenient for it to stretch out, so as to avoid the situation that the filling material bag does not turn out from the chute 11 caused by insufficient thrust. The hydraulic jack 15 is arranged on the partial support of the chute 11 In the part of the direction, in order to push the filling material bag to the goaf, the hydraulic jack 15 is connected with the solenoid valve on the filling hydraulic support through the high-pressure oil pipe 7, and the expansion and contraction of the hydraulic jack 15 is controlled by the solenoid valve.

在使用时,可以通过调节后掩护挡板10的角度来调整支撑空间的大小。当需要进行充填时,调大后掩护挡板10的角度,使其可以容纳溜槽11;驱动刮板13移动,带动充填材料移动到待充填位置;停止刮板13移动,启动液压千斤顶15,将充填材料顶出溜槽11,落到采空区中;重复上述步骤,直到采空区充填完毕。During use, the size of the supporting space can be adjusted by adjusting the angle of the rear shielding baffle 10 . When it is necessary to fill, adjust the angle of the back cover baffle 10 so that it can accommodate the chute 11; drive the scraper 13 to move, and drive the filling material to move to the position to be filled; stop the movement of the scraper 13, start the hydraulic jack 15, and The filling material is pushed out of the chute 11 and falls into the goaf; the above steps are repeated until the goaf is filled.

以上所述,仅为本发明专利较佳的具体实施方式,但本发明专利的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明专利揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明专利的保护范围之内。The above is only a preferred embodiment of the patent of the present invention, but the scope of protection of the patent of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of All changes or replacements should be covered within the protection scope of the patent for the present invention.

Claims (2)

1.一种具有自动翻袋机构的充填液压支架,包括立柱、顶梁和底座,所述立柱固定连接所述顶梁和所述底座,所述顶梁的后端铰接后掩护挡板的一端,所述后掩护挡板的另一端为自由端,所述后掩护挡板可在后液压油缸的驱动下绕其与所述顶梁的铰接点转动,其特征在于:所述底座上设置有横向布置的后输送机千斤顶,所述底座的后端连接有后挡板座,所述输送机千斤顶和所述后挡板座之间设置有溜槽,所述溜槽的底板上设置有液压千斤顶,所述溜槽中设置有刮板,所述刮板可相对溜槽移动,所述刮板上设置有刮板圆孔,所述液压千斤顶设置在所述溜槽的偏支架方向的部分中。1. A filling hydraulic support with an automatic bag turning mechanism, comprising a column, a top beam and a base, the column is fixedly connected to the top beam and the base, and the rear end of the top beam is hinged to one end of the rear shielding baffle , the other end of the rear shielding baffle is a free end, and the rear shielding baffle can rotate around its hinge point with the top beam under the drive of the rear hydraulic cylinder, and it is characterized in that: the base is provided with The rear conveyor jack arranged horizontally, the rear end of the base is connected with a tailgate seat, a chute is arranged between the conveyor jack and the tailgate seat, and a hydraulic jack is arranged on the bottom plate of the chute, A scraper is arranged in the chute, the scraper can move relative to the chute, a round hole of the scraper is arranged on the scraper, and the hydraulic jack is arranged in a part of the chute that is biased toward the support. 2.如权利要求1所述的充填液压支架,其特征在于:所述液压千斤顶通过高压油管与所述充填液压支架上的电磁阀连接。2. The filling hydraulic support according to claim 1, wherein the hydraulic jack is connected to the solenoid valve on the filling hydraulic support through a high-pressure oil pipe.
CN 201110457164 2011-12-31 2011-12-31 Filling hydraulic bracket with automatic bag overturning mechanism Expired - Fee Related CN102434182B (en)

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CN102720537B (en) * 2012-06-12 2014-08-13 淮南矿业(集团)有限责任公司 Hydraulic filling device for upper corner
CN108131154A (en) * 2018-01-31 2018-06-08 中交二公局第三工程有限公司 A kind of TBM tunnel duct pieces behind beans gravel fills self-propelled hydraulic tipping arrangement
CN108868878B (en) * 2018-06-25 2020-09-08 山东科技大学 Room and pillar type paste filling replacement coal mining method
CN109944624A (en) * 2019-05-05 2019-06-28 陕西蓝山重工科技有限公司 Coal mine solid waste filling hydraulic support
CN113586141A (en) * 2021-08-17 2021-11-02 西安绿色矿业研究院有限公司 Filling scraper conveyor supporting device for filling mining support

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