Detailed description of the invention
Embodiment 1
As shown in Figure 1, self-propelled crushing mining machine of the present invention comprises main body 1, traveling crawler 2, power unit 3, broken excavation component 4.Power unit 3 is installed on main body 1, for Mars Miner and on each parts power is provided, traveling crawler 2 is installed on the below of main body 1, main body 1 is supported on ground, broken excavation component 4 is installed on the rear end of main body 1, in the present embodiment, the lower front of main body 1 is provided with counterweight beam 5, for balancing the front and back weight of main body 1.The power unit 3 of the present embodiment is diesel generating set, and the structure of traveling crawler 2 is basic identical with the traveling crawler of prior art, and traveling crawler 2 adopts motor to drive, and is electric drive crawler belt.For convenience of explanation, in the following description the direction of the length direction (being parallel to Mars Miner direction of travel) of Mars Miner body is defined as longitudinal direction, the width of Mars Miner body is laterally.
Simultaneously with reference to Fig. 2, broken excavation component 4 comprises link 4-1, fixing body 4-2, transmission case 4-3, broken rotor 4-4, rotor cap 4-5, motor 4-6, milling cutter 4-7 and hinge 4-8.Broken excavation component 4 is arranged on main body 1 rear end by link 4-1, for being fixedly connected with between link 4-1 with main body 1, the other end (one end away from main body 1) of link 4-1 passes through fastening connection piece, as bolt etc. is installed with the hinge 4-8 of a transverse direction, fixing body 4-2 is arranged on hinge 4-8, and fixing body 4-2 can rotate around hinge 4-8.Hinged below fixing body 4-2 elevating ram 6 is installed, the other end (lower end) of elevating ram 6 is hingedly mounted on main body 1, can rotate around hinge 4-8 by controlled fragmentation excavation component 4 when elevating ram 6 works, thus adjust the excavation milling depth of broken excavation component 4.The both sides of fixing body 4-2 are respectively provided with a transmission case 4-3, broken rotor 4-4 is arranged between two transmission case 4-3, transmission case 4-3 is used for transmitting power to broken rotor 4-4, is also the hold-down arm of broken rotor 4-4 simultaneously, is arranged on fixing body 4-2 by broken rotor 4-4.Above broken rotor 4-4, be provided with a rotor cap 4-5, broken rotor 4-4 is positioned at the hemi-closure space that rotor cap 4-5 is formed.The motor 4-6 of the present embodiment is arranged on rotor cap 4-5 top, has respectively installed a motor 4-6 in the arranged on left and right sides of rotor cap 4-5, and the power of motor 4-6 passes to broken rotor 4-4 by transmission case 4-3.As the broken rotor driver element of broken rotor 4-4, motor 4-6 also can be replaced by hydraulic motor.The periphery wall of broken rotor 4-4 is furnished with multiple milling cutter 4-7, and milling cutter 4-7 is arranged on broken rotor 4-4 outer wall by tool rest (non-label), and milling cutter 4-7 is used for milling ore or road surface, its structure and mounting means same as the prior art.In addition, main body is also provided with the parts such as hydraulic system, console, railing, electric control box, and the structure of these parts and mounting means are all same as the prior art.
As shown in Figure 3, Fig. 3 is the echelon sectional view along A-A line in Fig. 1, transmission driving wheel 4-3a, driven transmission wheel 4-3b and the driving chain 4-3c around transmission driving wheel 4-3a and driven transmission wheel 4-3b are installed in transmission case 4-3, the output shaft of motor 4-6 is connected with transmission driving wheel 4-3a by connector, drive transmission driving wheel 4-3a to rotate, transmission driving wheel 4-3a drives driven transmission wheel 4-3b to rotate by driving chain 4-3c.Simultaneously with reference to Fig. 4, in the end of broken rotor 4-4, reductor 4-9 is installed, reductor 4-9 comprises reducer shell 4-9a and is arranged on deceleration driving gear 4-9b, reduction driven gear 4-9c, drive plate 4-9d, the power transmission shaft 4-9e in reducer shell 4-9a, and power transmission shaft 4-9e is the power input shaft of broken rotor 4-4.Reducer shell 4-9a is mounted by means of bolts on the inner side of transmission case 4-3 bottom.The two ends of broken rotor 4-4 of the present invention are provided with the installation groove A for installing reductor 4-9, reductor 4-9 is arranged in this installation groove A, deceleration driving gear 4-9b is located at the top in reducer shell 4-9a, deceleration driving gear 4-9b is arranged on power transmission shaft 4-9e, namely coaxially arrange with power transmission shaft 4-9e, the other end and the driven transmission of power transmission shaft 4-9e are taken turns 4-3b and are meshed, the power of driven transmission wheel 4-3b passes to deceleration driving gear 4-9b through power transmission shaft 4-9e, and power transmission shaft 4-9e serves as the power shaft of reductor 4-9.The reduction driven gear 4-9c be meshed with deceleration driving gear 4-9b is provided with below deceleration driving gear 4-9b in reducer shell 4-9a, the reduction driven gear 4-9c of the present embodiment is external gear, be processed with an engaging hole (non-label) at the center of reduction driven gear 4-9c, engaging hole hole wall is processed with engaging tooth.Drive plate 4-9d and reduction driven gear 4-9c is coaxially arranged, the round plate of drive plate 4-9d is mounted by means of bolts on the inwall of installation groove A of broken rotor 4-4, the other end (link) of drive plate 4-9d is meshed with the engaging hole of reduction driven gear 4-9c, drive plate 4-9d mono-aspect can by affixed for broken rotor 4-4 and reducer shell 4-9a, on the other hand by the power transmission of reductor 4-9 to broken rotor 4-4.The power of motor 4-6 is delivered to after power transmission shaft 4-9e through transmission case 4-3 passes to deceleration driving gear 4-9b again, reduction driven gear 4-9c is passed to again by deceleration driving gear 4-9b, pass to the drive plate 4-9d be meshed with reduction driven gear 4-9c again, finally drive broken rotor 4-4 to rotate.
Drive plate 4-9d of the present invention, the axis of reduction driven gear 4-9c and the central rotating shaft a(rotation of broken rotor 4-4) coincide, deceleration driving gear 4-9b, the axis b of the axis of power transmission shaft 4-9e and driven transmission wheel 4-3b coincides, axis b is the installation axis between transmission case 4-3 and broken rotor 4-4, also be the power input shaft line of broken rotor, axis b is positioned at the top of central rotating shaft a, broken rotor 4-4 of the present invention adopts the reason of eccentric mounting means to be, milling cylinder of the prior art is arranged on mainframe by hold-down arm, the mounting points of hold-down arm is located substantially on the rotation of milling cylinder (namely installs axis and rotation axis coincident), this mounting means limits the milling depth of milling cylinder, milling depth due to milling roller equals the size of milling radius roller substantially, if strengthen the milling depth of milling cylinder, then to strengthen the size of milling cylinder, this not only can increase manufacturing cost, nor easily realize.
As preferred technical scheme, the side of broken rotor 4-4 along on side milling cutting knife 4-7 ' is installed, side milling cutting knife 4-7 ' for prevent the side of broken rotor 4-4 directly with unhewn building stones friction, protection broken rotor 4-4.
As shown in Figures 5 and 6, Fig. 5 is the mounting structure schematic diagram of the front crawler belt supporting leg 7 of traveling crawler 2 of the present invention, Fig. 6 is the mounting structure schematic diagram of the rear crawler belt supporting leg 8 of traveling crawler 2 of the present invention, and traveling crawler 2 of the present invention is arranged on main body 1 both sides by front crawler belt supporting leg 7 and rear crawler belt supporting leg 8.As shown in Figure 6, rear crawler belt supporting leg 8 comprises rear mount pad 8-1, rear connecting axle 8-2, rear Connection Block 8-3, rear fairlead 8-4 and rear hydraulic jack 8-5.Rear mount pad 8-1 is fixed on traveling crawler 2, rear mount pad 8-1 is connected with rear Connection Block 8-3 by rear connecting axle 8-2, cross axle is adopted to be connected between rear Connection Block 8-3 with rear mount pad 8-1, making between the two all can in fine setting that is horizontal and longitudinally enterprising line position, rear fairlead 8-4 is arranged on rear Connection Block 8-3, the lower end of rear hydraulic jack 8-5 is fixed in rear fairlead 8-4, the upper end of rear hydraulic jack 8-5 is fixed on main body 1, rear hydraulic jack 8-5 can adjust main body 1 relative to traveling crawler 2(ground when working) position, thus keep main body 1 to be in the state of level, even and if then ensure that broken rotor 4-4 keeps level under the environment of injustice.Rear connecting axle 8-2 also can adopt the form of ball pivot or universal drive shaft.
As shown in Figure 5, the structure of front crawler belt supporting leg 7 is basic identical with the structure of rear crawler belt supporting leg 8, comprise front mount pad 7-1, front connecting axle 7-2, front Connection Block 7-3, front fairlead 7-4 and front hydraulic jack 7-5, different places is to be provided with adjusting seat 7-7 between front fairlead 7-4 and front Connection Block 7-3, adjusting seat 7-7 is arranged on front Connection Block 7-3 by adjustment axle 7-6, front fairlead 7-4 is arranged on adjusting seat 7-7, the reason increasing adjustment axle and adjusting seat is when machine walking is on uneven road surface, 4 crawler belt supporting legs on traveling crawler 2 are separately according to surface conditions adjustment height, to make fuselage maintenance level, current, when rear crawler belt supporting leg adopts identical structure, in adjustment high process, because other strength between crawler belt supporting leg easily appears in stressed problem, image Adjustment precision, permanent use parts unbalance stress easily damages, and on front or rear crawler belt supporting leg, set up the adjusting seat of being installed by adjustment axle, serve as " joint " on crawler belt supporting leg, make between each crawler belt supporting leg, there is movable leeway when adjusting.Although adjustment axle and adjusting seat are arranged on front crawler belt supporting leg by the present embodiment, also can be arranged on rear crawler belt supporting leg, as long as front or rear crawler belt supporting leg is provided with adjustment axle and adjusting seat.
Embodiment 2
As Fig. 7, shown in Fig. 8 and Fig. 9, in the present embodiment, on main body 1, the structure of each parts is basic identical with each modular construction in embodiment 1, in the description of following examples, parts in the same manner as in Example 1 use identical label, the present embodiment place different from embodiment 1 is: the broken rotor driver element 4-6 being arranged on fixing body 4-2 top comprises connecting engine 4-6a successively, engine clutch 4-6b, primary transmission driving wheel 4-6c, primary transmission driven pulley 4-6d, driving belt 4-6e and transmission transverse axis 4-6f, primary transmission driving wheel 4-6c is arranged on the output shaft of engine clutch 4-6b, driving belt 4-6e is around primary transmission driving wheel 4-6c and primary transmission driven pulley 4-6d, primary transmission driven pulley 4-6d is arranged on transmission transverse axis 4-6f.The motor 4-6a of the present embodiment adopts Diesel engine, passes to broken rotor 4-4 again after the power of motor 4-6a on average passes to the transmission case 4-3 of both sides by primary transmission driving wheel 4-6c, secondary transmission driving wheel 4-6d, driving belt 4-6e and transmission transverse axis 4-6f by transmission case 4-3.
As shown in Figure 9, Fig. 9 is the echelon sectional view along B-B line in Fig. 7, transmission driving wheel 4-3a, driven transmission wheel 4-3b and the driving chain 4-3c around transmission driving wheel 4-3a and driven transmission wheel 4-3b are installed in transmission case 4-3, the two ends of transmission transverse axis 4-6f are connected with transmission driving wheel 4-3a by connector, drive transmission driving wheel 4-3a to rotate, transmission driving wheel 4-3a drives driven transmission wheel 4-3b to rotate by driving chain 4-3c.In the end of broken rotor 4-4, reductor 4-9 is installed, reductor 4-9 comprises reducer shell 4-9a and is arranged on deceleration driving gear 4-9b, reduction driven gear 4-9c, drive plate 4-9d, the power transmission shaft 4-9e in reducer shell 4-9a, and power transmission shaft 4-9e is the power input shaft of broken rotor 4-4.Reducer shell 4-9a is mounted by means of bolts on the inner side of transmission case 4-3 bottom.The two ends of broken rotor 4-4 of the present invention are provided with the installation groove A for installing reductor 4-9, reductor 4-9 is arranged in this installation groove A, deceleration driving gear 4-9b is located at the top in reducer shell 4-9a, deceleration driving gear 4-9b is arranged on power transmission shaft 4-9e, namely coaxially arrange with power transmission shaft 4-9e, the other end and the driven transmission of power transmission shaft 4-9e are taken turns 4-3b and are meshed, and the power of driven transmission wheel 4-3b passes to deceleration driving gear 4-9b through power transmission shaft 4-9e.The reduction driven gear 4-9c be meshed with deceleration driving gear 4-9b is provided with below deceleration driving gear 4-9b in reducer shell 4-9a, the reduction driven gear 4-9c of the present embodiment is external gear, be processed with an engaging hole at the center of reduction driven gear 4-9c, engaging hole hole wall is processed with engaging tooth.Drive plate 4-9d and reduction driven gear 4-9c is coaxially arranged, the round plate of drive plate 4-9d is mounted by means of bolts on the inwall of installation groove A of broken rotor 4-4, and the other end (link) of drive plate 4-9d is meshed with the engaging hole of reduction driven gear 4-9c.The power of broken rotor driver element 4-6 is delivered to after power transmission shaft 4-9e through transmission case 4-3 passes to deceleration driving gear 4-9b again, reduction driven gear 4-9c is passed to again by deceleration driving gear 4-9b, pass to the drive plate 4-9d be meshed with driven gear 4-9c again, finally drive broken rotor 4-4 to rotate.
Driving chain in the transmission case of the present embodiment can also replace transmission with belt or gear; Be connected by power transmission shaft between the transfer driven gear of transmission case with the deceleration driving gear of reductor, the output shaft that power transmission shaft is transmission case is also the power shaft of reductor, simultaneously, transfer driven gear also can be provided with oneself output shaft, adopts shaft coupling to be connected with power transmission shaft, same, transmission transverse axis is the output shaft of broken rotor driver element, also be the power shaft of transmission case, the power shaft of transmission case also can be arranged separately, is connected with transmission transverse axis by shaft coupling.
Embodiment 3
Power unit 3 of the present invention is diesel-driven generator, as shown in Figure 10, Figure 11 and Figure 12, main body 1 is also provided with and connects the second motor 50, second engine clutch 60 and the second engine retard machine 70 successively, second motor 50 of the present embodiment adopts Diesel engine.At fixing body 4-2 top, differential mechanism 4-6 ' is installed, the output shaft of the second engine retarder 70 is connected with the power shaft of differential mechanism 4-6 ', and the power of the second motor 50 passes to broken rotor 4-4 by transmission case 4-3 after on average passing to the transmission case 4-3 of both sides by the semiaxis 4-6a ' of differential mechanism 4-6 ' again.Adopt differential mechanism to transmit power to both sides transmission case and can make the automatic adjustment of rotating speed of differential mechanism both sides output shaft (semiaxis 4-6a '), stressed evenly.
As shown in figure 12, Figure 12 is the echelon sectional view along C-C line in Figure 10, transmission driving wheel 4-3a, driven transmission wheel 4-3b and the driving chain 4-3c around transmission driving wheel 4-3a and driven transmission wheel 4-3b are installed in transmission case 4-3, the output shaft of differential mechanism 4-6 ' is connected with transmission driving wheel 4-3a by connector, drive transmission driving wheel 4-3a to rotate, transmission driving wheel 4-3a drives driven transmission wheel 4-3b to rotate by driving chain 4-3c.In the end of broken rotor 4-4, reductor 4-9 is installed, reductor 4-9 comprises reducer shell 4-9a and is arranged on deceleration driving gear 4-9b, reduction driven gear 4-9c, drive plate 4-9d, the power transmission shaft 4-9e in reducer shell 4-9a, and power transmission shaft 4-9e is the power input shaft of broken rotor 4-4.Reducer shell 4-9a is mounted by means of bolts on the inner side of transmission case 4-3 bottom.The two ends of broken rotor 4-4 of the present invention are provided with the installation groove A for installing reductor 4-9, reductor 4-9 is arranged in this installation groove A, deceleration driving gear 4-9b is located at the top in reducer shell 4-9a, deceleration driving gear 4-9b is arranged on power transmission shaft 4-9e, namely coaxially arrange with power transmission shaft 4-9e, the other end and the driven transmission of power transmission shaft 4-9e are taken turns 4-3b and are meshed, and the power of driven transmission wheel 4-3b passes to deceleration driving gear 4-9b through power transmission shaft 4-9e.The reduction driven gear 4-9c be meshed with deceleration driving gear 4-9b is provided with below deceleration driving gear 4-9b in reducer shell 4-9a, the reduction driven gear 4-9c of the present embodiment is external gear, be processed with an engaging hole at the center of reduction driven gear 4-9c, engaging hole hole wall is processed with engaging tooth.Drive plate 4-9d and reduction driven gear 4-9c is coaxially arranged, the round plate of drive plate 4-9d is mounted by means of bolts on the inwall of installation groove A of broken rotor 4-4, and the other end (link) of drive plate 4-9d is meshed with the engaging hole of reduction driven gear 4-9c.The power of differential mechanism 4-6 ' is delivered to after power transmission shaft 4-9e through transmission case 4-3 passes to deceleration driving gear 4-9b again, reduction driven gear 4-9c is passed to again by deceleration driving gear 4-9b, pass to the drive plate 4-9d be meshed with driven gear 4-9c again, finally drive broken rotor 4-4 to rotate.
Embodiment 4
As shown in Figure 13 and Figure 14, the reductor 4-9 of the present embodiment comprises reducer shell 4-9a, deceleration driving gear 4-9b, reduction driven gear 4-9c, drive plate 4-9d and power transmission shaft 4-9e.Reductor 4-9 is arranged in the installation groove A at broken rotor 4-4 two ends, deceleration driving gear 4-9b is arranged on reducer shell 4-9a internal upper part by power transmission shaft 4-9e, deceleration driving gear 4-9b is arranged on one end of power transmission shaft 4-9e, and the other end and the driven transmission of power transmission shaft 4-9e are taken turns 4-3b and be connected.The reduction driven gear 4-9c be meshed with deceleration driving gear 4-9b is provided with below deceleration driving gear 4-9b in reductor 4-9, the present embodiment place different from previous embodiment is: reduction driven gear 4-9c is internal gear, drive plate 4-9d and reduction driven gear 4-9c is coaxially arranged, and is with nutating disk 4-9d to rotate by reduction driven gear 4-9c.
Embodiment 5
As shown in figure 15, the present embodiment place different from embodiment 1 is: be processed with a connecting hole (non-label) at the center of reduction driven gear 4-9c, connected by counter drive shaft 4-9f between drive plate 4-9d and reduction driven gear 4-9c, the round plate of drive plate 4-9d is mounted by means of bolts on the inwall of installation groove A of broken rotor 4-4, the link of drive plate 4-9d is arranged on reducer shell 4-9a by bearing, one end of counter drive shaft 4-9f is processed with external splines, engage with the internal spline of reduction driven gear 4-9c connecting hole, the outer wall of the other end of counter drive shaft 4-9f is processed with external tooth, be meshed with drive plate 4-9d transmission.The reason of counter drive shaft 4-9f connection for transmission dish 4-9d and reduction driven gear 4-9c is adopted to be, directly drive plate 4-9d is connected with reduction driven gear 4-9c, very high to the requirement on machining accuracy of element, in transmission process, if drive plate 4-9d axis departs from, then very large on the impact of transmission, and it is easily impaired, counter drive shaft 4-9f is added between drive plate 4-9d and reduction driven gear 4-9c, counter drive shaft 4-9f is connected with reduction driven gear 4-9c by the mode of splined engagement, processing is simple on the one hand, and to engage more firm simultaneously; And the mode engaged by tooth between counter drive shaft 4-9f with drive plate 4-9d is engaged, lower to the requirement on machining accuracy of element during transmission, processing cost is low, is easy to realize.
Embodiment 6
As shown in FIG. 16 and 17, crawler belt supporting leg is installed on outside main body 1, and front crawler belt supporting leg 7 comprises rear mount pad 7-1, front connecting axle 7-2, front Connection Block 7-3, front fairlead 7-4 and front hydraulic jack (not shown).Rear crawler belt supporting leg 8 comprises rear mount pad 8-1, rear connecting axle 8-2, rear Connection Block 8-3, rear fairlead 8-4 and rear hydraulic jack 8-5.Front crawler belt supporting leg 7 is substantially identical with the structure of rear crawler belt supporting leg 8, mount pad is fixed on traveling crawler, mount pad is connected with rear Connection Block by rear connecting axle, fairlead is arranged on Connection Block, the lower end of hydraulic jack is fixed in fairlead, and the upper end of hydraulic jack is fixed in the sleeve pipe affixed with main body 1.The present embodiment place different from embodiment 1 is: after rear mount pad 8-1 installs, the axis hole 80 of connecting axle 8-2 is mounting hole, axis hole 80 adopts the shape of mounting hole, role is the same with adjustment axle and adjusting seat, serving as " joint " on crawler belt supporting leg, making between each crawler belt supporting leg, there is movable leeway when adjusting.
Embodiment 7
As shown in figure 18, be the structural representation of the embodiment of the present invention 7.The present embodiment place different from embodiment 1 is: the power unit of the present embodiment comprises main diesel generating set 3a and secondary diesel generating set 3b, main diesel generating set 3a provides power for traveling crawler and hydraulic test, main diesel generating set 3a comprises the main diesel engine 3a1 that front end is provided with main diesel engine radiator 3a2, the output shaft of main diesel engine 3a1 is connected with the power shaft of main diesel engine clutch 3a3, and the power of main diesel engine exports main generator 3a4 to through main diesel engine clutch 3a3.Secondary diesel generating set 3b provides power for broken rotor 4, namely secondary diesel generating set 3b drives broken rotor 4 by motor 4-6, secondary diesel generating set 3b comprises the auxiliary diesel 3b1 that front end is provided with auxiliary diesel radiator 3b2, the output shaft of auxiliary diesel 3b1 is connected with the power shaft of auxiliary diesel clutch 3b3, and the power of auxiliary diesel exports subsidiary generator 3b4 to through auxiliary diesel clutch 3b3.Main diesel generating set 3a is connected with each electric device by cable with secondary diesel generating set 3b, to provide power to them.
Embodiment 8
As shown in figure 19, the present embodiment place different from embodiment 1 is: the main body 1 of the present embodiment is provided with elevating lever 10, the top of elevating lever 10 is provided with wire rope ropewinder 11, wire rope ropewinder 11 moves together along with Mars Miner, for folding and unfolding wire rope 12, ensure the rate of tension of wire rope 12.Wire rope 12 one end is connected with wire rope ropewinder 11, the other end is connected with the fixed bar 13 fixed on the ground, the end being positioned at fixed bar 13 side at wire rope 12 is provided with pulling force sensor 16, when wire rope in moving process 12 pulling force is excessive, pulling force sensor 16 can send signal to the controller on Mars Miner, general supply is cut off, Accident prevention by controller.On wire rope 12, interval is furnished with slip ring 14, slip ring 14 is fixed with cable 15, drives cable 15 to slide on wire rope 12, so that folding and unfolding cable 15.One end of cable 15 is connected with the power unit control cabinet of Mars Miner, and the other end of cable 15 is connected with ground power supply, for Mars Miner and upper each parts thereof provide power.Elevating lever 10 rises when Mars Miner works, and makes the height that cable 15 is certain apart from ground, falls, facilitate transition when transition is transported.The electric control box of the present embodiment directly connects common civil power by cable 15, receive on Mars Miner by cable by civil power, civil power can provide electric power for the consumer on the motor of the motor of traveling crawler, driving broken rotor and main body, and type of drive is flexible, structure is simple, and cost reduces greatly.
Embodiment 9
As shown in figure 20, the place that the present embodiment is different from embodiment 8 is: on main body 1, installing a small power generation unit 3 ', for providing power for traveling crawler 2, using during convenient transfer building site.Be provided with a pulley 17 at elevating lever 10 top, wire rope ropewinder 11 is on main body 1, and roller 17 walked around by wire rope 12, and one end is connected with wire rope ropewinder 11, the other end is connected with the fixed bar fixed on the ground.
Really, technical conceive of the present invention is not limited in above-described embodiment, many different concrete schemes can also be obtained according to design of the present invention, such as, driving chain in transmission case can also replace transmission with belt or gear, broken rotor of the present invention also can be used on existing milling machine, and such as these change and equivalent transformation all should be included within the scope described in claim.