CN102433498A - Q550 D high-quality structural iron medium and heavy plate and production method thereof - Google Patents
Q550 D high-quality structural iron medium and heavy plate and production method thereof Download PDFInfo
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- CN102433498A CN102433498A CN2011101784703A CN201110178470A CN102433498A CN 102433498 A CN102433498 A CN 102433498A CN 2011101784703 A CN2011101784703 A CN 2011101784703A CN 201110178470 A CN201110178470 A CN 201110178470A CN 102433498 A CN102433498 A CN 102433498A
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Abstract
The invention discloses a Q550 D high-quality structural iron medium and heavy plate, produced by smelting and rolling C, Si, Mn, Nb, V, Ti, Mo, B, Als and Fe. According to the invention, by properly adjusting the content and proportion of C, Mn, Nb, V, Ti, and Mo in the Q550D(E), strictly controlling the content of P and S, and cooperating the production technology disclosed herein, the characteristics of low carbon equivalent, high strength, high toughness, good weldability and the like of the structural iron medium and heavy plate can be guaranteed, the production technology can be simplified, the production flow can be shortened, and the production energy consumption can be reduced. The Q550 D high-quality structural iron medium and heavy plate is suitable for large-scale production operation.
Description
Technical field
The invention belongs to steel manufacturing technology field, be specifically related to a kind of Q550D high-quality structural steel plate and working method thereof.
Background technology
The low-alloy high-strength Wide and Heavy Plates is clearly to propose to encourage the product produced in the steel industry development policies.It belongs to the resources conservation structural section, also is more typical high technology content, high value added product simultaneously, is widely used in each key areas of national economy such as the energy, traffic, building, engineering machinery, has very big market potential.Along with the technology upgrading of steel demand industry, new higher requirement is proposed constantly also for the performance of steel.Wide and Heavy Plates is the one type of leading product that belongs to plate in the steel products classification, and general general reference adopts the width of wide and heavy plate mill production more than 3000 mm, the steel plate of thickness more than 4 mm.Because the planar dimension and the thickness of Wide and Heavy Plates are all bigger, the product suitability of Wide and Thick Slab is strong, and is higher than other products utilization ratio when making tun, equipment and steelwork, more economical reasonable, therefore by many industry user's wide selection.The low-alloy high-strength Wide and Heavy Plates is mainly used in welded construction, therefore not only requires steel to have high intensity and plasticity and toughness, also good weldableness and processes property must be arranged.High cleanliness, HS, H.T. and the Wide and Heavy Plates with good thickness directional properties are total developing direction.High-toughness structural steel Q550D (E) is a kind of micro-alloy low-carbon bainite steel, and it has characteristics such as intensity height, good toughness, excellent in low temperature toughness, processing characteristics and good welding performance.Be mainly used in fields such as engineering machinery, coal mine machinery, shipbuilding and steelwork.In recent years, the application of HSLA is more extensive, but HS Q550D (E) steel plate is big with its alloy designs and metallurgical technology difficulty, tooling requires reasons such as special, and production cost is high.At present, the domestic part employing TMCP+T of steel mill produces complex procedures; And mostly with quality adjustment condition delivery, steel plate is through quenching and tempering 2 road heat treatment steps, and is not only strict to equipment requirements; Increased manufacturing cost especially; Seriously restricting the development that these type of steel are manufactured, can't satisfy the growing market requirement, and then also influence downstream industry and even development and national economy.
Summary of the invention
The object of the invention provides a kind of prior art that can solve and produces high-strong toughness structure iron Q550D (E) complex process; Problems such as production efficiency is low, cost height; Cooperate rational chemical design and TMCP rolling technology; Replace modified or temper production technique; Thereby can guarantee HS, H.T. and good requirements such as welding property, can simplify production technique again, shorten Production Flow Chart, reduce production energy consumption, be fit to the Q550D high-quality structural steel plate and the working method thereof of big production operation.
Realize that the technical scheme that the object of the invention is taked is: a kind of Q550D high-quality structural steel plate comprises following chemical components in mass percent: C:0.03～0.09wt%, Si:0.20～0.40 wt%, Mn:1.30～1.65 wt%, P :≤0.010 wt%, S :≤0.005 wt%, Nb or/and V or/and Ti:0.05～0.20wt%, Mo:0.10～0.20wt%, B:0.05～0.15wt%, Als :≤0.050 wt%, surplus is Fe.
The carbon equivalent of said chemical ingredients≤0.43.
A kind of process method of producing said Q550D high-quality structural steel plate may further comprise the steps: high-quality cast iron melting, KR hot metal pretreatment, converter smelting, the refining of LF stove, vacuum outgas processing, continuous casting, heating, rolling and ACC laminar flow cooling;
In the said KR hot metal pretreatment step; The molten iron that arrives at a station must be taken off preceding slag and take off the back slag, guarantees liquid level thickness of slag layer≤20mm, and molten iron is through the KR stirring desulphurization; Desulfurization cycle≤21min, desulfurization temperature drop≤20 ℃, reach and contain S≤0.005 wt% in the molten iron by mass percentage;
In the said converter smelting step, adopt 100/120 ton of top and bottom combined blown converter, go into to contain S≤0.005 wt% in the stove molten iron by mass percentage, contain P≤0.080 wt%; Molten iron temperature>=1270 ℃; Molten iron Intake Quantity error control is at ± 1t, and slag making basicity R is controlled in the 2.5-4.0 scope, carbon containing 0.03-0.04wt% by mass percentage in the tapping molten iron; Contain P≤0.012wt%, contain S≤0.010 wt%; Point blows number of times must not be greater than 2 times;
In the said LF stove refinement step, omnidistance Argon in the refining process, the basicity that adds refining slag is 4.0～6.0; Heat-up time is by twice control; Heat for the first time 7～12min, heat 6～10 min for the second time, dry slag number of times >=6 time; Must close argon gas before adding silicon-calcium wire, not adopt in the vacuum outgas steel temperature be 1565 ± 15 ℃ or adopt that the steel temperature is 1610 ± 15 ℃ in the vacuum outgas;
In the said vacuum outgas treatment step, VD vacuum tightness≤67Pa, dwell time>=15min; Soft blow 2～5min or do not blow behind the vacuum breaker, molten steel must not expose in the soft blow process, and online ladle vacuumizes 1.7min; Close argon gas; Add insulating covering agent, and guarantee that insulating covering agent is paved with the molten steel face, last steel temperature is controlled at 1565 ± 15 ℃;
In the said continuous casting step, the superheating temperature of tundish preheating is controlled at 15 ± 10 ℃, and straightening machine pulling rate is controlled at 0.7m/min; The specific water is 0.80L/ ㎏, and the electromagnetic system controlled variable is in the induction stirring: 900A, 5Hz, 30s-3-30s, the casting of continuous-casting steel pouring whole process protection; Big ladle is opened and is watered cover protective tube in the 1min of back, carries out the stopper Argon in the steel pouring process, stacking slow cooling after strand rolls off the production line; Cooling in heap temperature >=200 ℃, cooling in heap time >=12h;
In the said heating steps, heat-processed is carried out segmentation control, and the preheating section temperature is controlled at 900～1000 ℃, and the heating zone temperature is controlled at 1200～1260 ℃, and rate of heating is controlled at 8～13min/cm, and the holding-zone temperature is controlled at 1180～1240 ℃;
In the said rolling step, divide 2 stage rolling, start rolling temperature is controlled at 1100 ℃～1150 ℃; One stage finishing temperature is at 950 ℃～1020 ℃; Treat that temperature thickness is 2～3 times of finished product thickness, two-stage start rolling temperature≤900 ℃, two-stage bonding percentage pass reduction>=15%; Accumulative total draft>=65%, finishing temperature is controlled at 760～860 ℃;
In the said ACC laminar flow cooling step, through adjustment cooling manifold group number, speed of cooling is controlled at 5～30 ℃/S; Return red temperature between 450～600 ℃, be sent to the straightener aligning after the laminar flow cooling, stacking slow cooling after steel plate rolls off the production line; Cooling in heap temperature >=200 ℃, cooling in heap time >=24h.
Low-alloy high-strength Wide and Heavy Plates of the present invention; The core of its manufacturing technology is alloy designs and metallurgical technology; The present invention suitably adjusts the content and the ratio of C, Mn, Nb, V, Ti, Mo alloying element among the Q550D (E) on the composition basis of traditional Q 550D (E) high-strong toughness structure iron, strict control P, S content; Cooperate production technique of the present invention; Make its low-carbon-equivalent that can guarantee steel plate, HS, H.T. and good requirements such as welding property, can simplify production technique again, shorten Production Flow Chart, reduce production energy consumption, be fit to big production operation.In above-mentioned plan, the effect of each chemical element is:
C: be most basic strengthening element in the steel, improve intensity, but the welding property that C influence steel with influence toughness, take all factors into consideration, what the content of carbon need be controlled hangs down.
Si: be the solution strengthening element, favourable to the intensity that improves steel plate.
Mn: be the solution strengthening element, all favourable to intensity and the toughness that improves steel plate.
P: unfavorable to welding, and have certain cold shortness, and in this steel grade, belong to harmful element, that should control is low as far as possible.
S: be prone to form the MnS type impurity, have certain red brittleness, in this steel grade, belong to harmful element, that should control is low as far as possible.
V, Nb, Ti: be trace alloying element, in steel, can combine, form fine carbide or carbonitride, can play crystal grain thinning and dispersion-strengthened action, thereby reach the net effect of the obdurability of effective raising steel with C, N.
Mo: be trace alloying element; The effect of solution strengthening is played in an amount of adding; Can effectively reduce γ → α transformation rate; Suppress polygonal ferrite and perlite forming core, promote the acicular ferrite or the microtexture ULCB forming core of high density dislocation substructure, guarantee the steel plate high-intensity high-tenacity.
Al: can play the crystal grain thinning strengthening effect.
B: form Nb (B) type precipitate with Nb in the steel; After thermal distortion; In austenite, on dislocation line, separate out, hinder recrystallize, improve recrystallization temperature through strain inducing; The B atom the inclined to one side party of crystal boundary greatly hinder cenotype at the crystal boundary place forming core, make proeutectoid ferrite generate the district and obviously move to right.
Q550D high-quality structural steel plate of the present invention; On the composition basis of traditional Q 550D (E) high-strong toughness structure iron; Suitably adjust the content and the ratio of C, Mn, Nb, V, Ti, Mo alloying element among the Q550D (E); Strict control P, S content cooperate production technique of the present invention, make its low-carbon-equivalent that can guarantee steel plate, HS, H.T. and good requirements such as welding property; Can simplify production technique again, shorten Production Flow Chart, reduce production energy consumption, be particularly suitable for big production operation.
Embodiment
Q550D high-quality structural steel plate of the present invention is to be summed up on the empirical basis of long-term practice, through great deal of experimental by the contriver; On the composition basis of traditional Q 550D (E) high-strong toughness structure iron; Suitably the content and the ratio of adjustment C, Mn, Nb, V, Ti, Mo alloying element are smelted through Clean Steel, strict control P, S content; Obtain both to guarantee the low-carbon-equivalent and the weldableness of steel plate, ensured the good result of Q550D (E) obdurability coupling again.Simultaneously,, reduce production costs, inquire into, obtained the process method that the rolling replacement of a kind of TMCP is modified or temper is produced high-strong toughness structure iron Q550D (E) plate through groping in order to simplify Production Flow Chart.This technology can solve general enterprise production high-strong toughness structure iron Q550D (E) complex manufacturing of tradition; Cost is than problems such as height; Have low cost, short flow process, allegro characteristics; Cooperate said rational chemical design and sophisticated TMCP rolling technology; Make it can guarantee HS, H.T. and good requirements such as welding property, can simplify production technique again, shorten Production Flow Chart, reduce production energy consumption, be fit to guaranteed cost, the guarantor's flaw detection of big production operation, width 3800mm, thickness≤50mm.
Said Q550D high-quality structural steel plate comprises following chemical components in mass percent: comprise following chemical components in mass percent (unit; Wt%): C:0.03～0.09wt%, Si:0.20～0.40 wt%, Mn:1.30～1.65 wt%, P :≤0.010 wt%, S :≤0.005 wt%, Nb or/and V or/and Ti:0.05～0.20wt%, Mo:0.10～0.20wt%, B:0.05～0.15wt%, Als :≤0.050 wt%, surplus is Fe.Carbon equivalent [Ceq=C+Mn/6+ (Cr+Mo+V)/5+ (Ni+Cu)/15] :≤0.43.The production technique of Q550D high-quality structural steel plate of the present invention adopts converter smelting, continuous casting, and the rolling method of 3800m wide and heavy plate mill is produced Q550D (E) high-strong toughness structural steel and iron.Its technical process is: high-quality molten iron, KR hot metal pretreatment, converter smelting, the refining of LF stove, vacuum outgas processing, continuous casting, pusher-type furnace, 3800m mill milling, the cooling of ACC laminar flow, 11 roller thermal straightening machines, cooling in heap, finishing, outer inspection, flaw detection, warehouse-in.Below in conjunction with embodiment the working method of this high-quality structural steel plate is further specified.
Embodiment 1
Said Q550D high-quality structural steel plate is made width 3800mm, thickness 50mm; Adopt following chemical components in mass percent manufacturing: C:0.03wt%, Si:0.20 wt%, Mn:1.30 wt%, P:0.010 wt%, S:0.005 wt%, Nb or/and V or/and Ti:0.05 wt%, Mo:0.10 wt%, B:0.05wt%, Als0.050 wt%, surplus is Fe.Carbon equivalent [Ceq=C+Mn/6+ (Cr+Mo+V)/5+ (Ni+Cu)/15]=0.43.Its working method is undertaken by following step:
1) the high-quality molten iron with the open hearth melting carries out the KR pre-treatment: when molten iron arrives at a station, must take off preceding slag and take off the back slag; Molten iron liquid level thickness of slag layer is 20mm; And carry out the KR stirring desulphurization; The desulfurization cycle is 20 ℃ of 21min, desulfurization temperature drops, and it is 0.005 wt% that the molten iron after the desulfurization contains the S amount by mass percentage.
2) converter smelting: pretreated molten iron is imported 100/120 ton of top and bottom combined blown converter; Must guarantee to go into to contain by mass percentage in the stove molten iron S amount is that 0.005 wt%, P content are 0.080 wt%, and molten iron temperature is 1270 ℃, and molten iron Intake Quantity error is controlled by ± 1t; The strict high-quality scrap stock that adopt of steel scrap; Slag making basicity R controlling valu is 2.5, carbon content 0.035 wt% by mass percentage in the molten steel of coming out of the stove, and to contain the P mass percent be 0.012 wt%, contain the S mass percent is 0.010 wt%; It is 2 times that point blows number of times, to avoid slag under the tapping process.
3) LF stove refining: the molten iron of converter smelting is poured in the LF refining furnace, must be carried out omnidistance Argon in the refining process, Argon intensity is regulated according to different link needs.The basicity that adds refining slag is by 4.0 controls; The refinement and deoxidation agent is main with calcium carbide, aluminum shot, ferrosilicon powder, and add-on is according to oxygen level in the molten steel and make the white slag situation and add in right amount; Refining heat-processed selects suitable electric current to heat according to rhythm is more than needed with temperature conditions, and for the first time heat 7min by twice control heat-up time, heats 6min for the second time, requires in the heat-processed for the second time to add reductor according to the slag making situation; Dry slag number of times 6 times adds silicon-calcium wire before leaving from station, must close argon gas before adding silicon-calcium wire; Last steel Wen Wendu is 1610 ± 15 ℃.
4) vacuum outgas is handled: VD vacuum tightness is 67Pa, and the dwell time is 15min, wrap BOTTOM ARGON BLOWING simultaneously and stir, and soft blow 2min behind the vacuum breaker, molten steel must not expose in the soft blow process.The normal online bag pumpdown time (vacuumizing preceding liquid steel temperature-target temperature leaving from station) is controlled at 1.7min; Add insulating covering agent then, guarantee to be paved with the molten steel face, must close argon gas before adding insulating covering agent, last steel temperature is controlled to be 1565 ± 15 ℃.
5) continuous casting: guarantee that the casting machine status of equipment is good before watering steel; The molten steel that refining is good injects tundish through big bag; The superheating temperature of tundish preheating is controlled at 15 ± 10 ℃; The control pulling rate of straightening machine is 0.7m/min, and the specific water is controlled at 0.80L/ ㎏, and the electromagnetic control parameter is in the induction stirring: 900A, 5Hz, 30s-3-30s; Continuous-casting steel pouring requires omnidistance argon shield casting, unwraps greatly to water in the 1min of back and must overlap protective tube, guarantees not show of molten steel face in the basket pouring process; Rationally control stopper Argon amount in the steel pouring process, guarantee that liquid level fluctuation of crystallizer is slight; The strand laggard windrow that rolls off the production line is cold, and the cooling in heap temperature is 200 ℃, and the cooling in heap time is 12h.
6) heat: strand is sent in the pusher-type furnace heated, press zone heating: 900 ℃ of preheating section temperature, 1200 ℃ of heating zone temperature, 1180 ℃ of holding-zone temperature, rate of heating is controlled at 8min/cm.
7) rolling: that the strand of heating is delivered on the 3800mm milling train and is rolled; In the operation of rolling, thick for preventing mixed crystal and crystal grain, strictness to adhere to the rolling requirement of " high temperature, low speed, depress greatly "; Start rolling temperature is 1100 ℃; One stage finishing temperature is 950 ℃, treats that temperature thickness is 2 times of finished product thickness, for finish rolling stage accumulative total deflection and crystal grain thinning, dislocations strengthening lay the foundation; The two-stage start rolling temperature is 900 ℃; Two-stage single pass draft is 15%, and the accumulative total draft is 65%, has guaranteed that thus distortion infiltration makes the elongation that is crushed of the inner crystal grain of austenite; Increase the crystal boundary useful area and effectively form a large amount of deformation bands; For austenite phase transformation provides more forming core point, reached the purpose of refine austenite crystal grain, finishing temperature is controlled at 760 ℃.
8) ACC laminar flow cooling:, according to the difference of thickness of slab, roll the back and adopt different laminar flow coolings, through adjustment cooling manifold group number in order to obtain good comprehensive mechanical property; Controlled chilling speed is 5 ℃/S, and returning red temperature is 450 ℃, is sent to the straightener aligning after the laminar flow cooling; The stacking slow cooling that in time rolls off the production line behind the steel plate aligning, the cooling in heap temperature is 200 ℃, the cooling in heap time is 24h; Through slow cooling, produce implosion to avoid internal stress to have little time to discharge, further impel the inner obnoxious flavour of steel plate to overflow simultaneously.
Embodiment 2
Said Q550D high-quality structural steel plate is made width 3800mm, thickness 40mm; Adopt following chemical components in mass percent manufacturing: C:0.06wt%, Si:0.30 wt%, Mn:1.50 wt%, P:0.007wt%, S:0.003wt%, Nb or/and V or/and Ti:0.13 wt%, Mo:0.15 wt%, B:0.10wt%, Als:0.030 wt%, surplus is Fe.Carbon equivalent [Ceq=C+Mn/6+ (Cr+Mo+V)/5+ (Ni+Cu)/15]: 0.40.
Its working method and embodiment 1 are basic identical, and its difference only is: in the step 1), molten iron liquid level thickness of slag layer is 15mm, and the desulfurization cycle is that 18min, desulfurization temperature drop are 18 ℃, and it is 0.004 wt% that the molten iron after the desulfurization contains the S amount by mass percentage; Step 2) in; Going into to contain by mass percentage in the stove molten iron S amount is that 0.004 wt%, P content are 0.070 wt%; Molten iron temperature is 1300 ℃; Slag making basicity R controlling valu is 3.0, in the molten steel of coming out of the stove by mass percentage carbon content be 0.035 wt%, P content is 0.01 wt%, contain the S amount is 0.008 wt%; It is 2 times that point blows number of times; In the step 3), the basicity that adds refining slag is 5.0; Be 9min heat-up time for the first time, is heated to be 8min for the second time, and the dry slag number of times is 7 times; Do not adopt vacuum outgas; In the step 5, the cooling in heap temperature was 250 ℃ after strand rolled off the production line, and the cooling in heap time is 18h; In the step 6, the preheating section temperature is 950 ℃, and the heating zone temperature is 1230 ℃, and the holding-zone temperature is 1210 ℃; Rate of heating is 10min/cm, and in the step 7, start rolling temperature is 1130 ℃; One stage finishing temperature is 1000 ℃, treats that temperature thickness is 2.5 times of finished product thickness, and the two-stage start rolling temperature is 900 ℃; Two-stage single pass draft is 16%, and the accumulative total draft is 67%, and finishing temperature is controlled at 800 ℃; In the step 8, speed of cooling is 20 ℃/S, and returning red temperature is 550 ℃, and the cooling in heap temperature is 250 ℃, and the cooling in heap time is 28h.
Embodiment 3
Said Q550D high-quality structural steel plate is made width 3800mm, thickness 25mm; Adopt following chemical components in mass percent manufacturing: C:0.09wt%, Si:0.40 wt%, Mn:1.65 wt%, P:0.005 wt%, S:0.002wt%, Nb or/and V or/and Ti:0.20 wt%, Mo:0.20 wt%, B:0.15 wt%, Als :≤0.010 wt%, surplus is Fe.Carbon equivalent [Ceq=C+Mn/6+ (Cr+Mo+V)/5+ (Ni+Cu)/15]: 0.38.
Its working method and embodiment 1 are basic identical, and its difference only is: in the step 1), molten iron liquid level thickness of slag layer is 12mm, and the desulfurization cycle is that 16min, desulfurization temperature drop are 14 ℃, and it is 0.002 wt% that the molten iron after the desulfurization contains the S amount by mass percentage; Step 2) in; Going into to contain by mass percentage in the stove molten iron S amount is that 0.003 wt%, P content are 0.060 wt%; Molten iron temperature is 1360 ℃; Slag making basicity R controlling valu is 4.0, carbon content 0.04 wt% by mass percentage in the molten steel of coming out of the stove, and to contain the P mass percent be 0.008wt%, contain the S mass percent is 0.006 wt%; It is 1 time that point blows number of times; In the step 3), the basicity that adds refining slag is 6.0; Heat for the first time 12min, heat 10min for the second time, require in the heat-processed for the second time to add reductor according to the slag making situation; Dry slag number of times 8 times; In the step 4, VD vacuum tightness is 60Pa, and the dwell time is 20min, blowing argon gas not behind the vacuum breaker; In the step 5, the cooling in heap temperature was 300 ℃ after strand rolled off the production line, and the cooling in heap time is 24h; In the step 6, the preheating section temperature is 1000 ℃, and the heating zone temperature is 1260 ℃, and the holding-zone temperature is 1240 ℃, and rate of heating is 13min/cm
In the step 7, start rolling temperature is 1150 ℃, and a stage finishing temperature is 1020 ℃; Treat that temperature thickness is controlled at 3 times of finished product thickness, the two-stage start rolling temperature is controlled at 900 ℃, and two-stage single pass draft is 18%; The accumulative total draft is 70%, and the finish to gauge finishing temperature is 860 ℃; In the step 8, speed of cooling is controlled at 30 ℃/S, and returning red temperature is 600 ℃, 300 ℃ of cooling in heap temperature, and the cooling in heap time is 36h.
Surplus the contriver tests 70 to Q550D (E) plate of 25mm, 40mm, 50mm thickness respectively batch, each item performance index all reach standard-required and surplus capacity is bigger, and wherein ys is controlled at 565-650Mpa; On average reach 620 Mpa; Tensile strength is controlled at 690-800MPa, on average reaches 760 MPa, and elongation is controlled at 17%-22%; On average reach 19%, than standard rich 5%;-20 ℃ of V-type ballistic works are controlled at 120～320J, have on average reached 230 J, and-40 ℃ of V-type ballistic works are controlled at 120～245J, have on average reached 160 J, reach Q550D (E) standard-required fully.Steel plate is examined in strict accordance with JB/T 47030 standards outward, and the percentage of A-class goods 100% is detected a flaw by JB/T 47030, and unification level rate is 86%, and closing three grades of rates is 100%, has reached desired result.Mechanical property specifically sees the following form.
Q550D (E) steel plate mechanical mechanics property
Claims (3)
1. Q550D high-quality structural steel plate; It is characterized in that: comprise following chemical components in mass percent: C:0.03～0.09wt%, Si:0.20～0.40 wt%, Mn:1.30～1.65 wt%, P :≤0.010 wt%, S :≤0.005 wt%, Nb or/and V or/and Ti:0.05～0.20wt%, Mo:0.10～0.20wt%, B:0.05～0.15wt%, Als :≤0.050 wt%, surplus is Fe.
2. a kind of Q550D high-quality structural steel plate as claimed in claim 1 is characterized in that: the carbon equivalent of said chemical ingredients≤0.43.
3. a working method of producing the said Q550D high-quality structural steel of claim 1 plate may further comprise the steps: high-quality cast iron melting, KR hot metal pretreatment, converter smelting, the refining of LF stove, vacuum outgas processing, continuous casting, heating, rolling and ACC laminar flow cooling; It is characterized in that:
In the said KR hot metal pretreatment step; The molten iron that arrives at a station must be taken off preceding slag and take off the back slag, guarantees liquid level thickness of slag layer≤20mm, and molten iron is through the KR stirring desulphurization; Desulfurization cycle≤21min, desulfurization temperature drop≤20 ℃, reach and contain S≤0.005 wt% in the molten iron by mass percentage;
In the said converter smelting step, adopt 100/120 ton of top and bottom combined blown converter, go into to contain S≤0.005 wt% in the stove molten iron by mass percentage, contain P≤0.080 wt%; Molten iron temperature>=1270 ℃; Molten iron Intake Quantity error control is at ± 1t, and slag making basicity R is controlled in the 2.5-4.0 scope, carbon containing 0.03-0.04wt% by mass percentage in the tapping molten iron; Contain P≤0.012wt%, contain S≤0.010 wt%; Point blows number of times must not be greater than 2 times;
In the said LF stove refinement step, omnidistance Argon in the refining process, the basicity that adds refining slag is 4.0～6.0; Heat-up time is by twice control; Heat for the first time 7～12min, heat 6～10 min for the second time, dry slag number of times >=6 time; Must close argon gas before adding silicon-calcium wire, not adopt in the vacuum outgas steel temperature be 1565 ± 15 ℃ or adopt that the steel temperature is 1610 ± 15 ℃ in the vacuum outgas;
In the said vacuum outgas treatment step, VD vacuum tightness≤67Pa, dwell time>=15min; Soft blow 2～5min or do not blow behind the vacuum breaker, molten steel must not expose in the soft blow process, and online ladle vacuumizes 1.7min; Close argon gas; Add insulating covering agent, and guarantee that insulating covering agent is paved with the molten steel face, last steel temperature is controlled at 1565 ± 15 ℃;
In the said continuous casting step, the superheating temperature of tundish preheating is controlled at 15 ± 10 ℃, and straightening machine pulling rate is controlled at 0.7m/min; The specific water is 0.80L/ ㎏, and the electromagnetic system controlled variable is in the induction stirring: 900A, 5Hz, 30s-3-30s, the casting of continuous-casting steel pouring whole process protection; Big ladle is opened and is watered cover protective tube in the 1min of back, carries out the stopper Argon in the steel pouring process, stacking slow cooling after strand rolls off the production line; Cooling in heap temperature >=200 ℃, cooling in heap time >=12h;
In the said heating steps, heat-processed is carried out segmentation control, and the preheating section temperature is controlled at 900～1000 ℃, and the heating zone temperature is controlled at 1200～1260 ℃, and rate of heating is controlled at 8～13min/cm, and the holding-zone temperature is controlled at 1180～1240 ℃;
In the said rolling step, divide 2 stage rolling, start rolling temperature is controlled at 1100 ℃～1150 ℃; One stage finishing temperature is at 950 ℃～1020 ℃; Treat that temperature thickness is 2～3 times of finished product thickness, two-stage start rolling temperature≤900 ℃, two-stage bonding percentage pass reduction>=15%; Accumulative total draft>=65%, finishing temperature is controlled at 760～860 ℃;
In the said ACC laminar flow cooling step, through adjustment cooling manifold group number, speed of cooling is controlled at 5～30 ℃/S; Return red temperature between 450～600 ℃, be sent to the straightener aligning after the laminar flow cooling, stacking slow cooling after steel plate rolls off the production line; Cooling in heap temperature >=200 ℃, cooling in heap time >=24h.
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| CN103014522A (en) * | 2012-12-30 | 2013-04-03 | 南阳汉冶特钢有限公司 | Novel low-cost wear-resistant high-strength Q550D steel plate and production method thereof |
| CN103243270A (en) * | 2012-12-30 | 2013-08-14 | 南阳汉冶特钢有限公司 | Novel low-cost, wear-resistant and high-strength Q460B steel plate and production method thereof |
| CN103556074A (en) * | 2013-11-12 | 2014-02-05 | 湖南华菱湘潭钢铁有限公司 | Production method of hardened and tempered high-strength Q500E super-thick steel plate |
| CN104561785A (en) * | 2014-12-31 | 2015-04-29 | 南阳汉冶特钢有限公司 | High-strength low-alloy structure A633GrD steel plate and production method thereof |
| CN105624383A (en) * | 2016-01-04 | 2016-06-01 | 河北钢铁股份有限公司邯郸分公司 | Production method capable of improving surface quality of high-strength medium-thickness plate product |
| CN105648329A (en) * | 2016-03-09 | 2016-06-08 | 山东钢铁股份有限公司 | Control rolling and high strength ship-plate steel and producing method thereof |
| CN107641767A (en) * | 2017-08-15 | 2018-01-30 | 河钢股份有限公司邯郸分公司 | A kind of low yield strength ratio Steels for High Rise Buildings Q550GJD and its production method |
| CN109500084A (en) * | 2018-12-06 | 2019-03-22 | 南阳汉冶特钢有限公司 | A kind of production method of novel medium plate |
| CN110408847A (en) * | 2019-08-30 | 2019-11-05 | 南阳汉冶特钢有限公司 | A kind of high intensity ultralow temperature low-carbon bainite Q550MF steel plate and its production method |
| CN112322994A (en) * | 2020-11-04 | 2021-02-05 | 南阳汉冶特钢有限公司 | Method for producing low-cost Q355B medium plate through medium plate alloy leftover material |
| CN113604737A (en) * | 2021-07-30 | 2021-11-05 | 山东钢铁股份有限公司 | Q550D high-strength steel plate and preparation method thereof |
| CN114000035A (en) * | 2021-11-04 | 2022-02-01 | 南阳汉冶特钢有限公司 | Production method of atmospheric corrosion resistant high-strength extra-thick Q390GNH steel plate |
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| CN102899557B (en) * | 2012-11-02 | 2014-12-03 | 湖南华菱湘潭钢铁有限公司 | Production method of low-alloy medium plate |
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| CN103556074A (en) * | 2013-11-12 | 2014-02-05 | 湖南华菱湘潭钢铁有限公司 | Production method of hardened and tempered high-strength Q500E super-thick steel plate |
| CN103556074B (en) * | 2013-11-12 | 2015-04-15 | 湖南华菱湘潭钢铁有限公司 | Production method of hardened and tempered high-strength Q500E super-thick steel plate |
| CN104561785A (en) * | 2014-12-31 | 2015-04-29 | 南阳汉冶特钢有限公司 | High-strength low-alloy structure A633GrD steel plate and production method thereof |
| CN105624383B (en) * | 2016-01-04 | 2017-09-15 | 河北钢铁股份有限公司邯郸分公司 | A kind of production method for improving high-strength cut deal product surface quality |
| CN105624383A (en) * | 2016-01-04 | 2016-06-01 | 河北钢铁股份有限公司邯郸分公司 | Production method capable of improving surface quality of high-strength medium-thickness plate product |
| CN105648329A (en) * | 2016-03-09 | 2016-06-08 | 山东钢铁股份有限公司 | Control rolling and high strength ship-plate steel and producing method thereof |
| CN107641767A (en) * | 2017-08-15 | 2018-01-30 | 河钢股份有限公司邯郸分公司 | A kind of low yield strength ratio Steels for High Rise Buildings Q550GJD and its production method |
| CN109500084A (en) * | 2018-12-06 | 2019-03-22 | 南阳汉冶特钢有限公司 | A kind of production method of novel medium plate |
| CN110408847A (en) * | 2019-08-30 | 2019-11-05 | 南阳汉冶特钢有限公司 | A kind of high intensity ultralow temperature low-carbon bainite Q550MF steel plate and its production method |
| CN112322994A (en) * | 2020-11-04 | 2021-02-05 | 南阳汉冶特钢有限公司 | Method for producing low-cost Q355B medium plate through medium plate alloy leftover material |
| CN113604737A (en) * | 2021-07-30 | 2021-11-05 | 山东钢铁股份有限公司 | Q550D high-strength steel plate and preparation method thereof |
| CN113604737B (en) * | 2021-07-30 | 2022-07-12 | 山东钢铁股份有限公司 | Q550D high-strength steel plate and preparation method thereof |
| CN114000035A (en) * | 2021-11-04 | 2022-02-01 | 南阳汉冶特钢有限公司 | Production method of atmospheric corrosion resistant high-strength extra-thick Q390GNH steel plate |
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