Summary of the invention
The object of the present invention is to provide a kind of simply, effectively, have coating of gradient contact angle characteristic and preparation method thereof.The preparation method of this functional coating can not only successfully prepare the functional coating of contact angle graded, can also on multiple unlike material ground, realize the graded of contact angle.
The object of the invention is realized through following technical scheme: a kind of preparation method with gradient contact angle functional coating is characterized in that comprising the steps:
The first step in mass fraction, with after 100~400 part of first monomer mixes, stirs 5~20 part of first initiator 10~20 minutes with 30~80 rev/mins rotating speeds, obtains the first pre-polymerization monomer;
In second step,, 5~20 part of second initiator with after 500~1000 part of second monomer mixes, with 30~80 rev/mins rotating speeds stirrings 10~30 minutes, obtained the second pre-polymerization monomer in mass fraction;
In the 3rd step, in mass fraction, the first pre-polymerization monomer dropping that the first step is obtained is to filling 900~3500 parts of solvents; Stir speed (S.S.) is in 250~400 rev/mins the container; In 0~60 minute, dropwise, the second pre-polymerization monomer that again second step was obtained progressively is added drop-wise in the said vesse, in 20~60 minutes, dropwises; At last, obtain polymers soln with 90~140 ℃ temperature heated and stirred 3~6 hours;
In the 4th step,, the 3rd polymers soln that obtain of step with after 1~5 part of solidifying agent mixes, with 50~80 rev/mins rotating speeds stirrings 10~30 minutes, is obtained Procuring solution in mass fraction;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the ground of surface cleaning, is warmed up to 110~170 ℃, and thermostatically heating was solidified 10~40 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the aqueous solution gradually, guarantees when dropwising in 3~8 hours, and the ground upper edge is just soaked into fully, obtains preparatory functional coating;
The 7th step, after the 6th step, the preparatory functional coating that obtains placed zero(ppm) water to clean 2~3 times, 40~60 ℃ dry down, after the drying, obtain having gradient contact angle functional coating.
First initiator described in the step 1 is a kind of in Diisopropyl azodicarboxylate, Lucidol, acetylperoxide, peroxo-12 phosphinylidynes, the dicumyl peroxide; Said first monomer is a kind of in Rocryl 400, Rocryl 410, vinylformic acid carboxylic ethyl ester, the Propylene glycol monoacrylate.
Said second initiator of step 2 is a kind of in Diisopropyl azodicarboxylate, Lucidol, acetylperoxide, peroxo-12 phosphinylidynes, the dicumyl peroxide; Said second monomer is more than one in TEB 3K, Jia Jibingxisuanyizhi, propyl methacrylate, n-BMA, Propenoic acid, 2-methyl, isobutyl ester, methacrylic tert-butyl acrylate, methylacrylic acid tetradecyl ester, methylacrylic acid stearyl, methyl acrylate, ethyl propenoate, n-butyl acrylate, NSC 20949 and the tert-butyl acrylate.
The said solvent of step 3 is more than one in toluene, YLENE, butylacetate and the hexanaphthene.
The said solidifying agent of step 4 is aminoresin or isocyanic ester.
The said ground of step 5 is aluminium, copper, silver, gold, silicon or slide glass.
The said aqueous solution of step 6 is that concentration is sodium hydroxide solution, potassium hydroxide solution, hydrochloric acid soln, sulphuric acid soln, phosphoric acid solution, benzoic acid solution, sodium carbonate solution, phospho-wolframic acid and the salts solution thereof of 0.01mol/L~10mol/L, in the sodium dodecyl sulfate solution more than one.
Described gradient contact angle continuity monotone variation.
Said gradient contact angle variation range is 95 ° ± 5 °~15 ° ± 5 °.
A kind of have a gradient contact angle functional coating, by method for preparing.
Gradient contact angle coating provided by the present invention belongs to field of functional materials.
The present invention is combined into the basis with radical polymerization; Prepare the methyl acrylic ester resin solution through solvent polymerization method; And carry out crosslinked with solidifying agent; On ground, form the densified polymer film,, form gradient contact angle surface with certain wetting scope through changing the solution immersion time and soaking into concentration.The present invention has not only successfully prepared the gradient wetted surface, and because the coating characteristic of synthetic resins, has enlarged the range of choice of ground, for solid foundation has been laid in the further application of gradient wetted surface.
The present invention compared with prior art has following advantage and beneficial effect:
(1) prepared functional coating has the characteristic of the continuous monotone variation of gradient contact angle.
(2) prepared functional coating can be realized contact angle variation within the specific limits.
(3) prepared functional coating can be realized on grounds such as aluminium, copper, silver, gold, silicon or slide glass, has enlarged the range of choice of ground, for solid foundation has been laid in the further application of gradient wetted surface.
(4) prepared functional coating has good film performance.
(5) raw material of the present invention obtains easily, and the preparation method is simple, and is with low cost, helps further popularization.
Embodiment
Below in conjunction with embodiment the present invention is done further detailed explanation, but embodiment of the present invention is not limited thereto.
Embodiment 1
The first step, 15 gram Diisopropyl azodicarboxylates and 260 are restrained Rocryl 400s, and to join rotating speed be in 60 rev/mins the airtight magnetic stirring apparatus, stirred 15 minutes, obtains the first pre-polymerization monomer;
In second step, in mass fraction, 15 gram Diisopropyl azodicarboxylates and 800 are restrained TEB 3Ks, and to join rotating speed be in 60 rev/mins the airtight magnetic stirring apparatus, stirred 20 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 2300 gram toluene, and stir speed (S.S.) is in 330 rev/mins the four-hole boiling flask, in 45 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 40 minutes, dropwise, 110 ℃ of heated and stirred 5 hours obtain polymers soln;
The 4th step restrained aminoresin with the 3rd polymers soln that obtains of step and 3 and mixes, and joined rotating speed and was in 60 rev/mins the airtight magnetic stirring apparatus, stirred 20 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the aluminium flake of surface cleaning, and the baking oven of putting into 120 ℃ was heating and curing 30 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the sodium hydroxide solution that concentration is 0.02mol/L gradually, and after 3 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 3 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 40 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 100 ° of infiltrating time from long 20 ° of infiltrating time.
Embodiment 2
The first step, 10 gram dicumyl peroxides and 320 are restrained Propylene glycol monoacrylates, and to join rotating speed be in 40 rev/mins the airtight magnetic stirring apparatus, stirred 10 minutes, obtains the first pre-polymerization monomer;
In second step, 8 gram Lucidols and 900 are restrained the methacrylic tert-butyl acrylates, and to join rotating speed be in 45 rev/mins the airtight magnetic stirring apparatus, stirred 28 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained is added to and fills 3200 gram butylacetates; Stir speed (S.S.) is in 330 rev/mins the four-hole boiling flask, and the second pre-polymerization monomer dropping that again second step was obtained dropwised in 30 minutes in four-hole boiling flask; 120 ℃ of heated and stirred 3 hours obtain polymers soln;
The 4th step restrained aminoresin with the 3rd polymers soln that obtains of step and 1.5 and mixes, and joined rotating speed and was in 80 rev/mins the airtight magnetic stirring apparatus, stirred 18 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the silver strip of surface cleaning, and the baking oven of putting into 115 ℃ was heating and curing 38 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the sodium carbonate solution that concentration is 0.07mol/L gradually, and after 7.5 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 2 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 55 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 92 ° of infiltrating time from long 17 ° of infiltrating time.
Embodiment 3
The first step, 8 gram Lucidols and 175 are restrained Rocryl 410s, and to join rotating speed be in 55 rev/mins the airtight magnetic stirring apparatus, stirred 13 minutes, obtains the first pre-polymerization monomer;
In second step, 14.5 gram Lucidols and 920 are restrained methyl acrylates, and to join rotating speed be in 55 rev/mins the airtight magnetic stirring apparatus, stirred 17 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 2250 gram hexanaphthenes, and stir speed (S.S.) is in 270 rev/mins the four-hole boiling flask, in 38 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 27 minutes, dropwise, 125 ℃ of heated and stirred 4.8 hours obtain polymers soln;
The 4th step restrained isocyanic ester with the 3rd polymers soln that obtains of step and 3.7 and mixes, and joined rotating speed and was in 65 rev/mins the airtight magnetic stirring apparatus, stirred 18 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the copper sheet of surface cleaning, and the baking oven of putting into 120 ℃ was heating and curing 12 minutes, obtained solidified coating;
The 6th step; The 5th solidified coating that obtain of step is vertically placed in the open container, and in container, to drip concentration gradually be the hydrochloric acid soln of 5mol/L and the Salkowski's solution of 0.0001mol/L, after 3.2 hours dropping time; The ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 3 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 47 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 100 ° of infiltrating time from long 12 ° of infiltrating time.
Embodiment 4
The first step, 20 gram Lucidols and 380 are restrained Rocryl 410s, and to join rotating speed be in 80 rev/mins the airtight magnetic stirring apparatus, stirred 20 minutes, obtains the first pre-polymerization monomer;
In second step, 20 gram Diisopropyl azodicarboxylates and 300 gram TEB 3Ks and 700 are restrained NSC 20949s, and to join rotating speed be in 80 rev/mins the airtight magnetic stirring apparatus, stirred 30 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 3500 gram YLENE, and stir speed (S.S.) is in 400 rev/mins the four-hole boiling flask, in 58 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 60 minutes, dropwise, 130 ℃ of heated and stirred 6 hours obtain polymers soln;
The 4th step restrained isocyanic ester with the 3rd polymers soln that obtains of step and 5 and mixes, and joined rotating speed and was in 75 rev/mins the airtight magnetic stirring apparatus, stirred 30 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the copper sheet of surface cleaning, and the baking oven of putting into 110 ℃ was heating and curing 40 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the sulphuric acid soln that concentration is 1mol/L gradually, and after 6 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 3 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 50 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 90 ° of infiltrating time from long 10 ° of infiltrating time.
Embodiment 5
The first step, 19 gram peroxo-12 phosphinylidynes and 395 are restrained vinylformic acid carboxylic ethyl esters, and to join rotating speed be in 77 rev/mins the airtight magnetic stirring apparatus, stirred 12 minutes, obtains the first pre-polymerization monomer;
In second step, 17 gram acetylperoxides and 100 gram n-BMAs and 570 are restrained n-butyl acrylates, and to join rotating speed be in 77 rev/mins the airtight magnetic stirring apparatus, stirred 26 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 3450 gram YLENE, and stir speed (S.S.) is in 370 rev/mins the four-hole boiling flask, in 25 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 58 minutes, dropwise, 135 ℃ of heated and stirred 3.4 hours obtain polymers soln;
The 4th step restrained aminoresin with the 3rd polymers soln that obtains of step and 3.6 and mixes, and joined rotating speed and was in 78 rev/mins the airtight magnetic stirring apparatus, stirred 29 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the aluminium flake of surface cleaning, and the baking oven of putting into 113 ℃ was heating and curing 18 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the sodium carbonate solution that concentration is 7mol/L gradually, and after 5.5 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 3 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 50 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 90 ° of infiltrating time from long 20 ° of infiltrating time.
Embodiment 6
The first step, 12 gram acetylperoxides and 350 are restrained vinylformic acid carboxylic ethyl esters, and to join rotating speed be in 50 rev/mins the airtight magnetic stirring apparatus, stirred 18 minutes, obtains the first pre-polymerization monomer;
In second step, 10 gram dicumyl peroxides and 750 are restrained Propenoic acid, 2-methyl, isobutyl esters, and to join rotating speed be in 70 rev/mins the airtight magnetic stirring apparatus, stirred 25 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 500 gram toluene and 2200 gram butylacetates, and stir speed (S.S.) is in 380 rev/mins the four-hole boiling flask, in 40 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 50 minutes, dropwise, 115 ℃ of heated and stirred 4.5 hours obtain polymers soln;
The 4th step restrained isocyanic ester with the 3rd polymers soln that obtains of step and 4.5 and mixes, and joined rotating speed and was in 68 rev/mins the airtight magnetic stirring apparatus, stirred 28 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the silicon chip of surface cleaning, and the baking oven of putting into 140 ℃ was heating and curing 28 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the phosphoric acid solution that concentration is 5mol/L gradually, and after 4.8 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 2 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 45 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 98 ° of infiltrating time from long 13 ° of infiltrating time.
Embodiment 7
The first step, 9 gram Diisopropyl azodicarboxylates and 240 are restrained Rocryl 400s, and to join rotating speed be in 69 rev/mins the airtight magnetic stirring apparatus, stirred 14 minutes, obtains the first pre-polymerization monomer;
In second step, 6 gram dicumyl peroxides and 540 are restrained the methacrylic tert-butyl acrylates, and to join rotating speed be in 78 rev/mins the airtight magnetic stirring apparatus, stirred 24 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 1000 gram toluene and 1000 gram YLENE, and stir speed (S.S.) is in 380 rev/mins the four-hole boiling flask, in 55 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 32 minutes, dropwise, 135 ℃ of heated and stirred 5.5 hours obtain polymers soln;
The 4th step restrained aminoresin with the 3rd polymers soln that obtains of step and 2.2 and mixes, and joined rotating speed and was in 75 rev/mins the airtight magnetic stirring apparatus, stirred 18 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the slide glass of surface cleaning, and the baking oven of putting into 165 ℃ was heating and curing 35 minutes, obtained solidified coating;
The 6th step; The solidified coating that the 5th step was obtained is vertically placed in the open container; And in container, drip potassium hydroxide solution that concentration is 9mol/L and the phospho-wolframic acid one substituted ammonium salt solution of 0.0005mol/L gradually; After 7.7 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 2 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 58 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 99 ° of infiltrating time from long 13 ° of infiltrating time.
Embodiment 8
The first step, 7 gram peroxo-12 phosphinylidynes and 180 are restrained Propylene glycol monoacrylates, and to join rotating speed be in 67 rev/mins the airtight magnetic stirring apparatus, stirred 13 minutes, obtains the first pre-polymerization monomer;
In second step, 14 gram dicumyl peroxides and 200 gram ethyl propenoates and 550 are restrained the methylacrylic acid stearyl, and to join rotating speed be in 67 rev/mins the airtight magnetic stirring apparatus, stirred 18 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 450 gram YLENE and 2100 gram toluene, and stir speed (S.S.) is in 320 rev/mins the four-hole boiling flask, in 48 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 55 minutes, dropwise, 135 ℃ of heated and stirred 4.8 hours obtain polymers soln;
The 4th step restrained aminoresin with the 3rd polymers soln that obtains of step and 3.6 and mixes, and joined rotating speed and was in 78 rev/mins the airtight magnetic stirring apparatus, stirred 24 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the slide glass of surface cleaning, and the baking oven of putting into 160 ℃ was heating and curing 35 minutes, obtained solidified coating;
In the 6th step, the solidified coating that the 5th step was obtained is vertically placed in the open container, and in container, drips the benzoic acid solution that concentration is 0.75mol/L gradually, and after 8 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 2 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 55 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 100 ° of infiltrating time from long 20 ° of infiltrating time.
Embodiment 9
The first step, 17 gram Lucidols and 190 are restrained Rocryl 400s, and to join rotating speed be in 75 rev/mins the airtight magnetic stirring apparatus, stirred 18 minutes, obtains the first pre-polymerization monomer;
In second step, in mass fraction, 19 gram Diisopropyl azodicarboxylates and 200 gram TEB 3Ks and 700 are restrained n-butyl acrylates, and to join rotating speed be in 78 rev/mins the airtight magnetic stirring apparatus, stirred 27 minutes, obtains the second pre-polymerization monomer;
The 3rd step; The first pre-polymerization monomer that the first step is obtained progressively is added drop-wise to and fills 1500 gram YLENE and 1700 gram hexanaphthenes, and stir speed (S.S.) is in 385 rev/mins the four-hole boiling flask, in 58 minutes, to dropwise; Again with the second second pre-polymerization monomer dropping that obtain of step in four-hole boiling flask; In 55 minutes, dropwise, 138 ℃ of heated and stirred 3.5 hours obtain polymers soln;
The 4th step in mass fraction, restrained isocyanic ester with the 3rd polymers soln that obtains of step and 1.3 and mixes, and joined rotating speed and was in 78 rev/mins the airtight magnetic stirring apparatus, stirred 26 minutes, obtained Procuring solution;
In the 5th step, the Procuring solution that the 4th step was obtained evenly is coated on the copper sheet of surface cleaning, and the baking oven of putting into 116 ℃ was heating and curing 14 minutes, obtained solidified coating;
The 6th step; The solidified coating that the 5th step was obtained is vertically placed in the open container; And in container, to drip concentration gradually be the sodium hydroxide solution of 1mol/L and the sodium dodecyl sulfate solution of 0.0002mol/L; After 7.8 hours dropping time, the ground upper edge is soaked into fully, obtains preparatory functional coating;
The 7th step placed zero(ppm) water to clean 3 times the 6th preparatory functional coating that obtain of step, and after the cleaning, 46 ℃ dry down, after the drying, accomplishes the preparation with gradient contact angle functional coating, and contact angle increases to short 96 ° of infiltrating time from long 11 ° of infiltrating time.