A kind of styrene-butadiene rubber(SBR) composition and method of making the same
Technical field
The present invention relates to rubber materials, say further, relate to a kind of styrene-butadiene rubber(SBR) composition and method of making the same.
Background technology
Increasingly in short supply along with the increasingly stringent of reducing emission of carbon dioxide policies and regulations and petroleum resources, how reduce fuel oil consumption becomes the focus that automobile industry and user pay close attention to, and the rolling resistance that reduces tire is one of important measures that reduce vehicle fuel consume.
In reducing tyre stock (mainly being tread rubber) rolling resistance research, very thorny rolling resistance, wet and slippery performance, conflicting so-called " Magic triangle " problem of wear resisting property have been run into.Simply increase the tenderizer consumption, can improve the anti-slippery of tire, but its wear resistance reduces and rolling resistance increases.Improve the consumption of reinforced filling (carbon black or white carbon black), can reduce to a certain extent rolling resistance, but make reinforced filling in sizing material, be difficult to be uniformly dispersed, and anti-slippery is reduced.Strengthen the consumption of vulcanizing agent, namely improve cross-linking density, the same with the effect that increases the reinforced filling consumption, reduce rolling resistance and make simultaneously the anti-slippery variation.In order to realize the balance of three aspects: performance, except Design of Tire Structure is optimized, also sizing material (take tread rubber as main) prescription has been carried out research extensively and profoundly both at home and abroad.Synthesize on the one hand applicable rubber raw materials (such as solution polymerized butadiene styrene rubber SSBR, using trans-polyisoprene TPI, butadiene-isoprene-vinylbenzene integrated rubber SIBR, high-vinyl cis-1,4-polybutadiene rubber HVBR etc.), properties-correcting agent and the practical formulation of setting about on the other hand seeking to have better over-all properties.Some progress in formulating, have been obtained, more representationally be: solution polymerized butadiene styrene rubber (SSBR) etc. and carbon black and white carbon black and with or reciprocal (counter-rotating) carbon black system, the system characteristics are that main formula is substantially constant, just different on reinforced filling, easily in industrial realization; Its shortcoming is that machine utilization is large when needing to use more silane coupling agent and refining glue, and the wear resistance of cross-linked rubber is also undesirable.
Meanwhile, the researchist finds that crosslinked powdered rubber can reduce the rolling resistance of cross-linked rubber when prescription is suitable.(swelling index 4~5, particle diameter 60~450nm) rolling resistance of natural rubber (NR) formula system cross-linked rubber is reduced, and strength property are uninfluenced for the crosslinked suitable fourth of patent US6184296 use process surface modification and butylbenzene powdered rubber.In patent US6133364,1-chloro-4-methyl-benzene is grafted on the crosslinked butylbenzene powdered rubber surface, then use it in the NR formula system, the rolling resistance of cross-linked rubber is reduced, and anti-slippery improve.
Patent US6207757 has reached the effect that reduces NR formula system cross-linked rubber rolling resistance with the crosslinked butylbenzene powdered rubber of 1-chloro-4-methyl-benzene modification, has improved simultaneously hauling ability and the wearing quality of tire.
Patent US6242534 is used for the NR formula system in the lump to the crosslinked butylbenzene powdered rubber that contains carboxyl and amino, has not only reduced the rolling resistance of system cross-linked rubber, has improved anti-slippery, and has obviously improved stress at definite elongation.
Patent EP1431075 with butylbenzene powdered rubber and plasticized starch improve styrene-butadiene rubber(SBR) (SBR) and cis-1,4-polybutadiene rubber (BR) and with and the performance of white carbon black system, as a result wear resistance be improved, the rolling resistance reduction, the proportion of cross-linked rubber is also less.
Patent US6699935 makes modification butylbenzene formula system have low-rolling-resistance with the crosslinked butylbenzene powdered rubber of modification by copolymerization and has outstanding anti-slippery and wear resistance concurrently.
The crosslinked butylbenzene powdered rubber that above-mentioned patent documentation is mentioned all adopts Chemical Crosslinking Methods crosslinked, this method need to use the higher cross-linking monomer of price and energy consumption larger, and relates generally to white carbon black system and the modification butylbenzene formula system of natural rubber formulations system or styrene-butadiene rubber(SBR).
In sum, seek a kind of styrene-butadiene rubber(SBR) composition, energy consumption is lower when improving performance, is the present technical issues that need to address.
Summary of the invention
For solving problems of the prior art, the invention provides a kind of styrene-butadiene rubber(SBR) composition, its cross-linked rubber is on the basis that anti-slippery improves, and rolling resistance decreases; Perhaps wear resistance is significantly improved.
One of purpose of the present invention provides a kind of styrene-butadiene rubber(SBR) composition.
The following component that comprises blend: styrene-butadiene rubber(SBR) and take styrene-butadiene rubber(SBR) as 100 weight parts, the modification butylbenzene powdered rubber of 1~30 weight part is preferably 5~15 weight parts.
Described styrene-butadiene rubber(SBR) is various styrene-butadiene rubber(SBR) of the prior art, and wherein combined styrene content 15~50%, and is preferred 20~30%, mooney viscosity 30~90, preferred 40~70.The preferred oil-extended styrene-butadiene rubber of styrene-butadiene rubber(SBR) in the butylbenzene composition of the present invention.When composition is selected oil-extended styrene-butadiene rubber, the described content of described other each components still in the oil-extended styrene-butadiene rubber styrene-butadiene rubber(SBR) as 100 weight parts.
The standby butylbenzene powdered rubber of radiation crosslinking legal system that described modification butylbenzene powdered rubber is modification, the standby butylbenzene powdered rubber of described radiation crosslinking legal system is specifically prepared with reference to the preparation method of the disclosed fully vulcanized powder rubber of Chinese patent CN 1402752A, or the butylbenzene powdered rubber VP101 that adopts the China Petrochemical Industry Beijing Chemical Research Institute to produce according to this patented technology.The combined styrene content 15~60% of described butylbenzene powdered rubber, preferred 35~55%, median size 50~300nm, preferred 100~200nm; Gel content 70~98%, preferred 85~95%; In the presence of polyoxyethylene glycol, with ethanthiol and Potassium Persulphate crosslinked butylbenzene powdered rubber is carried out surface modification.
Described modification butylbenzene powdered rubber is by the following method preparation specifically:
(1) will be made into suspension by the same polyoxyethylene glycol of butylbenzene powdered rubber, ethanthiol and the water that the styrene butadiene rubber latex cross-linking radiation obtains; In 100 parts of butylbenzene powdered rubber weight, the consumption of polyoxyethylene glycol and ethanthiol is respectively 2.0~4.0 parts and 1.5~3.0 parts; Wherein the molecular weight ranges of polyoxyethylene glycol is 200~20000;
(2) be heated to 30 ± 5 ℃, in suspension, drip potassium persulfate solution while stirring, be warming up to 70 ± 5 ℃ after all dripping, fully reaction; In order to drip convenient and to be uniformly dispersed, the concentration of potassium persulfate solution is preferably at 1~5%wt; In 100 parts of butylbenzene powdered rubber weight, the consumption of Potassium Persulphate is 1.5~2.5 parts, and is more abundant in order to make modified-reaction, after potassium persulfate solution all drips and is warming up to 70 ± 5 ℃, preferably keeps 0.5~2.0 hour;
(3) temperature is down to below 40 ℃, filters, washing, vacuum-drying make described modification butylbenzene powdered rubber.
For the dispersion effect that improves carbon black and the bonding force that improves rubber and carbon black, styrene-butadiene rubber(SBR) composition with antiwear characteristic of the present invention also comprises terminal hydroxy liquid styrene-butadiene rubber(SBR), its consumption is that 1~30 weight part is preferably 5~15 weight parts in styrene-butadiene rubber(SBR) 100 weight parts.
Described terminal hydroxy liquid styrene-butadiene rubber(SBR) is terminal hydroxy liquid styrene-butadiene rubber(SBR) of the prior art.
In order to improve the bonding force of carbon black and rubber, styrene-butadiene rubber(SBR) composition of the present invention also comprises silane coupling agent, and its consumption is counted 0.1~5 weight part take styrene-butadiene rubber(SBR) as 100 weight parts.Silane coupling agent is silane coupler containing sulfur, and commonly used is 3,3 '-two (triethoxy methyl silicane base propyl group) tetrasulfide (Si69).Also have in addition: 3,3 '-two (trimethoxymethylsila,e base propyl group) disulphide, 3,3 '-two (trimethoxymethylsila,e base propyl group) tetrasulfide, 3,3 '-two (triethoxy methyl silicane base propyl group) disulphide, 3,3 '-two (triethoxy methyl silicane base propyl group) eight sulfide, 3,3 '-two (three butoxymethyl silylation propyl group) disulphide, 3,3 '-two (three butoxymethyl silylation propyl group) tetrasulfide etc.
Described styrene-butadiene rubber(SBR) composition also comprises the processing aid that usually adopts in this area, as: strengthening agent, vulcanizing agent, promotor, promoting agent, anti-aging agent, filling wet goods.
Strengthening agent can be selected carbon black or white carbon black, preferred carbon black.Add-on can be counted 40~120 parts with styrene-butadiene rubber(SBR) 100 weight parts, preferred 70~90 parts.The carbon black trade mark commonly used has: N110, N115, N120, N125, N135, N220, N231, N234, N242, N293, N299, N326, N330, N335, N339, N343, N351, N356, N375, N539, N550, N660, N772, N990 etc.
Vulcanizing agent can be selected sulphur of the prior art or sulfur donor, preferred sulphur.Take styrene-butadiene rubber(SBR) as 100 weight parts, consumption 0.5~6 weight part of sulphur, preferred 1.2~3 weight parts.
Promotor can be used N tert butyl benzothiazole 2 sulfenamide commonly used, 1,3-diphenylguanidine etc.;
Promoting agent can use traditional zinc oxide and stearic acid;
Anti-aging agent can take anti-RD and anti-4020 also to use;
Extending oil can use aromatic hydrocarbon oil, naphthenic oil;
The consumption of the above promotor, promoting agent, anti-aging agent, extending oil is common consumption in this area, perhaps suitably adjusts according to practical situation.
When styrene-butadiene rubber(SBR) composition of the present invention is selected oil-extended styrene-butadiene rubber as base rubber, the described content of described other each components still in the oil-extended styrene-butadiene rubber styrene-butadiene rubber(SBR) as 100 weight parts.
Two of purpose of the present invention provides the preparation method of described styrene-butadiene rubber(SBR) composition.
Comprise described component mixing in described ratio.
Styrene-butadiene rubber(SBR) composition of the present invention, can add the common vulcanization system of styrene-butadiene rubber(SBR), cure conditions (such as temperature, time etc.) and the equipment that uses are usually institute's employing in the styrene-butadiene rubber(SBR) sulfuration processing, and the employed vulcanizing equipment of present method is the general vulcanizing equipment in the Rubber processing already.As: Banbury mixer, mill, vulcanizing press etc.
The present invention is by being used for the styrene-butadiene rubber(SBR) formula system to the butylbenzene powdered rubber of modification, and the processing characteristics of its rubber unvulcanizate is not affected substantially as a result, and die swell also reduces to some extent.The anti-slippery of cross-linked rubber improves, and rolling resistance obviously reduces; After being combined with terminal hydroxy liquid styrene-butadiene rubber(SBR) in this composition, terminal hydroxy liquid styrene-butadiene rubber(SBR) and modification butylbenzene powdered rubber produce synergy again, and on the improved basis of anti-slippery, wear resistance significantly improves.Even when preferably combination, three performances of Magic triangle all can improve.Styrene-butadiene rubber(SBR) composition of the present invention is especially suitable for use as the tread rubber of riding tire.
Embodiment
Below in conjunction with embodiment, further specify the present invention.
(1) experimental data is measured with following plant and instrument and measuring method among the embodiment:
(1) mooney viscosity: adopt the test of M200E type mooney's viscosimeter, 100 ℃ of test temperatures.
(2) mooney scorch: adopt the test of M200E type mooney's viscosimeter, 120 ℃ of test temperatures.
(3) vulcanization characteristics: the vulcanization characteristics of rubber unvulcanizate adopts the C200E type without the test of rotor vulkameter, 160 ℃ of test temperatures, oscillation rate 1.7Hz, 0.5 ° of amplitude.
(4) main Mechanical: (GB/T528-1998, GB/T529-1999, GB/T531-1999) carries out by national standard
(5) rolling resistance: adopt DUNLOP rotary power loss instrument, at the 15Kg constant load, test under the 7Hz frequency, be preheating to 38 ℃, measure rolling loss.Per 10 minutes record one secondary data, the rolling loss (J/r) of result during with 30 minutes represents.
(6) anti-slippery and wear resistance: use LAT 100 indoor wet and slippery abrasion machines to measure wear hardness and the anti-slippery of sizing material, the wear hardness test has comprehensive and severe condition.Integrated condition is: speed 10km/h, load 75N, 9 ° at inclination angle.The anti-slippery test condition is: speed 6km/h, load 75N, 16 ° at inclination angle, 20 ℃ of temperature.
(2) used raw material in embodiment and the Comparative Examples:
Styrene-butadiene rubber(SBR): oil-filled emulsion polymerized styrene butadiene rubber SBR1712, combined styrene content 23%, mooney viscosity 50, Qilu Petrochemical Company production.Styrene-butadiene rubber(SBR) content 72.7%wt wherein.
Terminal hydroxy liquid styrene-butadiene rubber(SBR): HTBS, the neat imperial chemical industry in Zibo company limited production combined styrene content 18%, hydroxyl value 0.58mmol/g.
Silane coupling agent: Si69 3,3 '-two (triethoxy methyl silicane base propyl group) tetrasulfide, the sincere chemical industry of Nanjing Olympic company limited
Carbon black: N234 Haitun Carbon Black Co., Ltd. Tianjin
Aromatic hydrocarbon oil is commercially available
Zinc oxide: commercially available
Stearic acid: commercially available
The protection wax Microcrystalline Wax, Fushun oil grinds special wax company limited
Anti-RD 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer, Nanjing Chemical Industrial company limited
Anti-4020 N-(1,3-dimethylbutyl)-N '-diphenyl-para-phenylene diamine, Shandong Sheng'Ao Chemical Co., Ltd
Sulphur Linyi City Luo Zhuan chemical plant
The short NS N-tertiary butyl-2-[4-morpholinodithio time yellow acid amides, chemical plant, Kingsoft, Zhengzhou
Short DPG 1,3-diphenylguanidine, Puyang WeiLin chemical engineering Co., Ltd
Modification butylbenzene powdered rubber: self-control
As followsPreparation:
Raw material:
The VP101 (combined styrene content 50%, gel content 89%, median size 100nm) that the butylbenzene powdered rubber selects the China Petrochemical Industry Beijing Chemical Research Institute to produce.
Polyoxyethylene glycol (molecular weight 2000) Xingtai blue star auxiliary reagent factory
1,6-ethanthiol and Potassium Persulphate are commercially available.
Process:
Take by weighing 150g butylbenzene powdered rubber and put into the there-necked flask of 1000ml, add in the bottle simultaneously water, the 4.6g of 470ml polyoxyethylene glycol, 3.4g 1, the 6-ethanthiol is mixed with suspension.30 ℃ of temperature, stirred suspension limit, limit drips 131g, and the potassium persulfate solution of concentration 2.3%wt after potassium persulfate solution drips, progressively is warming up to 70 ℃.Under this temperature, react 1h.After this, suspension is cooled to below 40 ℃, after filtration, washing, vacuum drying obtain modification butylbenzene powdered rubber.
Comparative example 1
The prescription composition of rubber composite sees Table 1, and preparation method's step of rubber unvulcanizate is as follows:
One segment process:
1.57L the Farril Banbury mixer, 80 ℃, 80 rev/mins.
Add styrene-butadiene rubber(SBR) rubber and modification butylbenzene powdered rubber, put down floating weight, 0.5min plasticates.
Rise floating weight, the carbon black of packing into, and other auxiliary agents (except sulphur, promotor, the aromatic hydrocarbon oil) put down floating weight, mixing 3min.
Rise floating weight, pack into terminal hydroxy liquid styrene-butadiene rubber(SBR) and aromatic hydrocarbon oil put down floating weight, mixing 2.5min.
Binder removal (temperature is at 150~160 ℃).
Two step process:
6 cun mills.
Above-mentioned one section rubber master batch adding sulphur, promotor are carried out thin-pass six times, descend sheet afterwards.
Embodiment 1~5
The prescription of rubber composite forms lists in table 1, and the preparation process of its rubber unvulcanizate is identical with comparative example.Each component is all in parts by weight in the table 1.
Table 1 comparative example and Example formulations
Title material |
Comparative example 1 |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
*SBR1712
|
137.5 |
137.5 |
137.5 |
137.5 |
137.5 |
137.5 |
Modification VP101 |
—— |
10 |
10 |
15 |
5 |
10 |
HTBS |
—— |
—— |
20 |
—— |
10 |
10 |
Si69 |
—— |
—— |
—— |
—— |
1 |
2 |
N234 |
75 |
75 |
75 |
75 |
75 |
75 |
Aromatic hydrocarbon oil |
5 |
5 |
5 |
5 |
5 |
5 |
Zinc oxide |
3 |
3 |
3 |
3 |
3 |
3 |
Stearic acid |
2 |
2 |
2 |
2 |
2 |
2 |
Protection wax |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
Anti-RD |
1 |
1 |
1 |
1 |
1 |
1 |
Anti-4020 |
1 |
1 |
1 |
1 |
1 |
1 |
Sulphur |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
1.5 |
Short NS |
1.4 |
1.4 |
1.4 |
1.4 |
1.4 |
1.4 |
Short DPG |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
Annotate:
*SBR1712 is the mixture of 100 weight part SBR and 37.5 parts of oil
The salient features of comparative example and embodiment is listed in table 2~4.
Table 2 vulcanization characteristics and mooney scorch
Physical and mechanical properties after table 3 sulfuration
Wear-resisting, anti-slippery after table 4 sulfuration and rolling resistance
Project |
Comparative example 1 |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Wear index |
100.0 |
96.7 |
104.3 |
80.5 |
126.0 |
135.0 |
Anti-slippery |
100.0 |
103.0 |
100.0 |
103.0 |
102.0 |
102.0 |
Rolling resistance |
100.0 |
95.0 |
122.0 |
91.3 |
102.0 |
96.0 |
Can find out that from the result of table 3 and table 4 the butylbenzene powdered rubber of modification is used for the styrene-butadiene rubber(SBR) formula system, and the anti-slippery of cross-linked rubber improves, rolling resistance obviously reduces, such as embodiment 1 and embodiment 3; After being combined with terminal hydroxy liquid styrene-butadiene rubber(SBR) in this composition, terminal hydroxy liquid styrene-butadiene rubber(SBR) and modification butylbenzene powdered rubber produce synergy again, and on the improved basis of anti-slippery, wear resistance significantly improves, such as embodiment 2,4 etc.Even when preferably combination, three performances of Magic triangle all can improve.As embodiment 5 having reached good improvement aspect rolling resistance, anti-slippery and the wear resistance, compare rolling resistance with comparative example 1 and reduced by 4%, anti-slippery slightly is improved, wear resistance has improved 35%.
As seen well balance rolling resistance, wet and slippery performance, conflicting " Magic triangle " problem of wear resisting property of styrene-butadiene rubber(SBR) composition of the present invention is especially suitable for use as the tread rubber of riding tire.