A kind of chloropropyl triethoxysilane alcoholysis process
Technical field
The present invention relates to a kind of alcoholysis esterification technique of chloropropyl triethoxysilane alcoholysis process, particularly a kind of γ-chloropropyl triethoxysilane.
Background technology
γ-chloropropyl triethoxysilane is a kind of important silane coupling agent and other kind silane coupling agent synthetic key intermediates; Be used for coupling organic polymer and mineral filler; Strengthen its cohesiveness, improve the machinery of product, performance such as electric, water-fast and anti-aging.Be usually used in industries such as glass, casting, yarn fabric auxiliary agent, insulating material and glue paste, vast market prospect is arranged.
The alcoholysis esterification technique of existing traditional γ-chloropropyl triethoxysilane mainly contains: the alcoholysis esterification takes place in (1) γ-chloropropyl trichloro-silane and absolute ethyl alcohol in common esterifying kettle, the bullion that obtains in sodium ethylate and after the entering distillation system obtain product.This method has following deficiency: reaction process is simple, but reaction conditions is difficult to control, and the processing condition such as constant of temperature and vacuum tightness are had relatively high expectations; Reaction time is long simultaneously; React problems such as incomplete and energy consumption height, and the feedstock conversion utilization ratio is low, it is high to make the bullion foreign matter content.(2) the alcoholysis esterification takes place in γ-chloropropyl trichloro-silane and absolute ethyl alcohol under catalyst actions such as lithium chloride in esterifying kettle, after neutralization, rectifying, obtains product.Though this method has shortened the esterification cycle and improved feed stock conversion, still has difficult control of reaction conditions, γ-chloropropyl trichloro-silane and absolute ethyl alcohol obtain bullion behind the esterifying kettle internal reaction need neutralization, distillation system just can obtain product.
Summary of the invention
Its purpose of the present invention just is to provide a kind of chloropropyl triethoxysilane alcoholysis process, has improved the transformation efficiency of product, has improved product content, has reduced production cost and has increased economic benefit.
The technical scheme that realizes above-mentioned purpose and take, process step of the present invention comprises
(1) the ethanol evaporation pressure tank is controlled in the 0.1MPa, and the ethanol liquid level is controlled at below 1/2nd the liquid level, and the ethanol transfer pressure is controlled within the 0.1MPa, and air bladder valve input nitrogen control pressure is at 0.2-0.25MPa;
(2) open ethanol heating surge tank alcohol vapour intake valve, open the thermal oil fuel charging valve, at 165 ℃, temperature reaches 135 ℃ in the controlling tank with the temperature control of chuck oil;
(3) open falling-film absorber recirculated cooling water hydrochloric acid tank pump, negative pressure is reached-0.03MPa, make system keep the constant negative pressure state, open chloropropyl trichloro-silane storage tank transfer valve, regulate nitrogen pressure 0.2-0.25Mpa in the maintenance jar;
(4) opening the tower intake valve, is 70m with alcohol gas heating tank initial stage spinner-type flowmeter dominant discharge
3/ h, tower top temperature is controlled at 50 ℃;
(5) open chloropropyl trichloro-silane charging spinner-type flowmeter valve, the adjustment inlet amount, adjustment gas alcohol flow keeps tower top temperature at 50 ℃;
(6) in the reaction process, open fuel charging valve, when the material temperature reaches 175 ℃, close fuel charging valve,, with negative pressure material suction product holding tank is cooled off after the qualified products from the thief hole sampling analysis.
Compared with prior art the present invention has the following advantages.
1. the present invention is a gas phase alcoholysis esterification technique, and the gas contact area is big, reacts more abundant, and feed stock conversion can reach 99.8%;
2. the product that goes out through explained hereafter of the present invention, content reach more than 98%, and pH value is 5-6, can satisfy the production needs of derived product, and the present invention has simultaneously save neutralization, rectification process, save production cost, save energy;
3. the present invention adopts Sequential Production, once carries out the reacted pattern of an esterifying kettle with traditional technology and compares, and can improve the production production capacity, practices thrift human cost, enhances productivity.
Description of drawings
Below in conjunction with accompanying drawing the present invention is made further detailed description.
Accompanying drawing is a process flow sheet of the present invention.
Embodiment
Shown in accompanying drawing, process step of the present invention comprises
(1) the ethanol evaporation pressure tank is controlled in the 0.1MPa, and the ethanol liquid level is controlled at below 1/2nd the liquid level, and the ethanol transfer pressure is controlled within the 0.1MPa, and air bladder valve input nitrogen control pressure is at 0.2-0.25MPa;
(2) open ethanol heating surge tank alcohol vapour intake valve, open the thermal oil fuel charging valve, at 165 ℃, temperature reaches 135 ℃ in the controlling tank with the temperature control of chuck oil;
(3) open falling-film absorber recirculated cooling water hydrochloric acid tank pump, negative pressure is reached-0.03MPa, make system keep the constant negative pressure state, open chloropropyl trichloro-silane storage tank transfer valve, regulate nitrogen pressure 0.2-0.25Mpa in the maintenance jar;
(4) opening the tower intake valve, is 70m with alcohol gas heating tank initial stage spinner-type flowmeter dominant discharge
3/ h, tower top temperature is controlled at 50 ℃;
(5) open chloropropyl trichloro-silane charging spinner-type flowmeter valve, the adjustment inlet amount, adjustment gas alcohol flow keeps tower top temperature at 50 ℃;
(6) in the reaction process, open fuel charging valve, when the material temperature reaches 175 ℃, close fuel charging valve,, with negative pressure material suction product holding tank is cooled off after the qualified products from the thief hole sampling analysis.
Embodiment
(1) the ethanol evaporation pressure tank is controlled in the 0.1MPa, the ethanol liquid level is controlled at below 1/2nd the liquid level, and the ethanol transfer pressure is controlled within the 0.1MPa, and air bladder valve input nitrogen control pressure is at 0.2-0.25MPa;
(2) open ethanol heating surge tank alcohol vapour intake valve, open the thermal oil fuel charging valve, at 165 ℃, temperature reaches 135 ℃ in the controlling tank with the temperature control of chuck oil;
(3) open falling-film absorber recirculated cooling water hydrochloric acid tank pump, negative pressure is reached-0.03MPa, make system keep the constant negative pressure state, open chloropropyl trichloro-silane storage tank transfer valve, regulate nitrogen pressure 0.2-0.25Mpa in the maintenance jar;
(4) open the tower intake valve, with alcohol gas heating tank initial stage spinner-type flowmeter, dominant discharge is 70m
3/ h, observing tower serve as a fill-in the temperature display degree and are controlled at 50 ℃.
(5) open chloropropyl trichloro-silane charging spinner-type flowmeter valve, the adjustment inlet amount, adjustment gas alcohol flow keeps tower top temperature at 50 ℃;
(6) observe material reaction situation in the esterifying kettle through visor in the reaction process, open fuel charging valve, when the material temperature reaches 175 ℃, close fuel charging valve,, with negative pressure material suction product holding tank is cooled off after the qualified products from the thief hole sampling analysis;
(7) quality index of the γ-chloropropyl triethoxysilane of above-mentioned prepared is following:
Sequence number |
Detect index |
Analytical procedure |
Detected result |
1 |
Outward appearance |
Range estimation |
Colourless transparent liquid |
2 |
Purity (GC) % |
Vapor-phase chromatography |
98.5% |
3 |
Density (20 ℃), g/cm
3 |
G B /T4472 |
1.01 |
4 |
A flash-point! ℉) |
G B /T1671 |
99℉ |
5 |
Refractive index (25 ℃) |
G B /6488 |
1.418 |
6 |
? |
? |
? |