CN102430497B - Integrated extruding coating roller transmission mechanism - Google Patents

Integrated extruding coating roller transmission mechanism Download PDF

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Publication number
CN102430497B
CN102430497B CN 201110398688 CN201110398688A CN102430497B CN 102430497 B CN102430497 B CN 102430497B CN 201110398688 CN201110398688 CN 201110398688 CN 201110398688 A CN201110398688 A CN 201110398688A CN 102430497 B CN102430497 B CN 102430497B
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roller
applicator roll
foil
transmission mechanism
coating
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CN 201110398688
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CN102430497A (en
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苏建贵
汪正堂
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Shenzhen Haoneng Technology Co Ltd
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Shenzhen Haoneng Technology Co Ltd
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Abstract

The invention provides an integrated extruding coating roller transmission mechanism, which comprises a coating roller, a rubber coated press roller, a shaft coupler, a servo motor, a speed reducer, a synchronous belt, a first passing roller, a second passing roller, an extruding head and a foil material. The integrated extruding coating roller transmission mechanism has the beneficial effects that through the addition of the rubber coated press roller on the coating roller, further, the original traction roller is omitted, only the ordinary second passing roller needs to be adopted for replacement, simultaneously, the rubber coated press roller is added on the coating roller, the coated corner of the foil material on the coating roller is increased, simultaneously, the foil material is pressed by the rubber coated press roller, and the slippage of the foil material relative to the coating roller can be effectively prevented, so the coating roller can also reach the goal of dragging the foil material when realizing the coating supporting effect. The two functions are completed by one roller, only one servo motor is needed for the driving, and the possibility of foil material localtension control lose caused by different speeds of the two rollers does not exist, so the foil material local tension control lose caused by speed differences is avoided, and the coating precision isimproved.

Description

Integrated form extrusion coated roller transmission mechanism
Technical field
The present invention relates to a kind of lithium battery manufacturing equipment coating apparatus, refer in particular to a kind of integrated form extrusion coated roller transmission mechanism.
Background technology
Coating is requisite operation in the lithium ion battery production process, also is the critical process that directly influences every performances such as battery security, capacity, uniformity.Coating is exactly with the pasty state viscous paste of making, uniformly, continuously or on the positive and negative two sides that is coated in matrix (aluminium foil or Copper Foil) of being interrupted, guarantee the consistency of thickness of each coating position and with coating thickness control in the margin of tolerance of technological requirement.
Extrusion coated technology both domestic and external reaches its maturity, and the coating precision is more and more higher.The applicator roll kind of drive of at present domestic and international extrusion coating machine all is two roller drive-types, and namely applicator roll just is coated with supporting body, and it is to adopt another carry-over pinch rolls that the foil of real coating drives, and is made up of one group of steel rider and encapsulate pressure roller.Because applicator roll and carry-over pinch rolls all are power-driven roller, the synchronism of its speed just becomes the bottleneck problem of restriction extrusion coated precision.
Referring to Fig. 1, external driving to this two roller, its core component is applicator roll 1, walked around foil 11 at applicator roll 1, one side is provided with extrusion head 10, and system adopts same servomotor 5 that power is provided, by being with 8 interlock bunchers 6 synchronously, thereby buncher 6 makes it synchronous with carry-over pinch rolls 2 speed by being with 8 drive reductors, 7 trace to adjust applicator rolls 1 speed synchronously again, thereby needs corresponding outfit encapsulate pressure roller 3 to guarantee that foils 11 have enough frictional force at carry-over pinch rolls 2 opposite sides.Owing to passed through reductor 7, buncher 6 multistage transmissions, its transmission efficiency is lower, to the power requirement height of servomotor 5; Ji Xie adjustment can't be accomplished applicator roll 1 and 2 liang of roller speed of carry-over pinch rolls absolute synchronization in addition, and the phenomenon of tension force inequality still can appear in the foil 11 between two rollers; After applicator roll 1 or carry-over pinch rolls 2 wearing and tearing, it is synchronous that palpus manual adjustments buncher makes it speed, and this adjustment process complexity needs the professional instrument that tests the speed.
Another type of drive also is to adopt same servomotor that power is provided, and adopts band connection simultaneously synchronously to drive two rollers, comes assurance speed synchronous by the diameter machining accuracy of applicator roll and carry-over pinch rolls fully.Because the restriction of domestic level of processing, in full accord being difficult to of processing diameter of two rollers reaches; After the wearing and tearing of applicator roll or carry-over pinch rolls, just can't satisfy synchronism, do not regulate way, reconditioning again, replacing two rollers, its difficulty, consuming time and cost is all very big yet.
And as Fig. 2, the separately-driven mode of domestic employing is many, and namely 2 two rollers of applicator roll 1 and carry-over pinch rolls adopt two servomotor 5 drive respectively.This kind mode just arranges parameter in man-machine interface and regulates two roller speed theory synchronously, saved the trouble of artificial debugging buncher 6, reconditioning, roll change, but the speed of servomotor 5 also is theoretic synchronous relatively synchronously, its absolute synchronization also can't satisfy the control requirement of foil 11 tension force between two rollers, can influence the coating precision equally.
Summary of the invention
The objective of the invention is to overcome above-mentioned defective, provide a kind of simplification will be coated with support and traction function is integrated in an integrated form extrusion coated roller transmission mechanism on the roller.
The object of the present invention is achieved like this: a kind of integrated form extrusion coated roller transmission mechanism, and it comprises applicator roll, encapsulate pressure roller, shaft coupling, servomotor, reductor, synchronous band, first roller, second mistake roller, extrusion head and the foil excessively; Described servomotor links to each other with reductor by shaft coupling, and reductor is by being with the interlock applicator roll synchronously; Described encapsulate pressure roller and the tangent setting of corresponding applicator roll; Described foil pile warp applicator roll rolls out from applicator roll and the tangent place of encapsulate pressure roller, then crosses through first to link to each other with outside unreeling structure after roller, second is crossed roller;
In the said structure, described foil is involved in by applicator roll one upper lateral part, and described extrusion head is arranged at the applicator roll opposite side; Described encapsulate pressure roller is arranged at the bottom that foil is involved in the applicator roll homonymy;
In the said structure, the described first mistake roller, the second mistake roller and encapsulate pressure roller are arranged at the same side of applicator roll; First crosses roller, second crosses roller and goes to upper and lower at interval and arrange, and described foil pile warp first is crossed roller, second and crossed the roller outside;
In the said structure, described first crosses the roll shaft heart is higher than encapsulate pressure roller axle center;
In the said structure, the corresponding central angle of the circular arc of described foil pile warp applicator roll is not less than 180 degree; Described encapsulate pressure roller is arranged at and rolls out the outside, point of contact between foil and applicator roll;
In the said structure, the corresponding central angle of the circular arc of described foil pile warp applicator roll is the 180-210 degree;
In the said structure, the diameter of described encapsulate pressure roller is less than the applicator roll diameter.
Than common extrusion coated roller transmission mechanism, beneficial effect of the present invention is by increasing the encapsulate pressure roller at applicator roll, and then original carry-over pinch rolls have been cancelled, only needing of substituting adopts common second to cross roller, in this simultaneously owing to increased the encapsulate pressure roller at applicator roll, increased the cornerite of foil on applicator roll, the encapsulate pressure roller is pushed down foil simultaneously, can prevent effectively that the relative applicator roll of foil from skidding, make applicator roll in the time spent of doing of playing the coating support, also can reach the purpose of traction foil.Because two kinds of functions are finished by a roller, it drives also only needs a servomotor.Do not exist because the asynchronous local tension force of the foil possibility out of control that causes of two roller speed.Thereby the local tension force of stopping the foil that causes because of speed difference is out of control, improves the integrated form extrusion coated roller transmission mechanism of coating precision.
Description of drawings
Below in conjunction with accompanying drawing in detail concrete structure of the present invention is described in detail
Fig. 1 is a kind of applicator roll drive mechanism schematic diagram of existing extrusion coating machine
Fig. 2 is the applicator roll drive mechanism schematic diagram of another kind of existing extrusion coating machine
Fig. 3 is applicator roll drive mechanism schematic diagram of the present invention
The 1-applicator roll; The 2-carry-over pinch rolls; 3-encapsulate pressure roller; The 4-shaft coupling; The 5-servomotor; The 6-buncher; The 7-reductor; 8-is with synchronously; 91-first crosses roller; 92-second crosses roller; The 10-extrusion head; The 11-foil; The a-central angle.
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 1 and Fig. 2, the present invention relates to a kind of integrated form extrusion coated roller transmission mechanism, it comprises applicator roll 1, encapsulate pressure roller 3, shaft coupling 4, servomotor 5, reductor 7, is with 8, the first mistake roller 91, second to cross roller 92, extrusion head 10 and foil 11 synchronously.The present invention with the tradition this class formation maximum the different formations that are to simplify mechanism, namely increase encapsulate pressure roller 3 by corresponding applicator roll 1 in mechanism, and then cancelled original carry-over pinch rolls 2, only needing of substituting adopts common second to cross roller 92 and get final product, and greatly reduces complexity and the cost of system.
In the said structure, servomotor 5 links to each other with reductor 7 by shaft coupling 4, and reductor 7 is by being with 8 interlock applicator rolls 1 synchronously.And newly-increased encapsulate pressure roller 3 be corresponding applicator roll 1 both be tangent setting.
Thus, above-mentioned foil 11 at first can pile warp applicator roll 1 in around the home, then rolls out with encapsulate pressure roller 3 tangent places from applicator roll 1, then crosses roller 91, second through first and crosses roller 92 backs and link to each other with outside unreeling structure.
As an embodiment, common foil 11 is to be involved in by applicator roll 1 one upper lateral parts, extrusion head 10 is arranged at applicator roll 1 opposite side, and described encapsulate pressure roller 3, first crosses roller 91, second crosses roller 92 equal correspondences is arranged on the bottom that foil 11 is involved in applicator roll 1 homonymy, and first crosses roller 91, second crosses roller 92 presents usually, following setting at interval, and first crosses roller 91 axle center is higher than encapsulate pressure roller 3 axle center, second crosses roller 92 axle center then is lower than encapsulate pressure roller 3 axle center, the diameter of encapsulate pressure roller 3 is less than applicator roll 1 diameter, the good pile warp applicator roll 1 of foil 11 thus, and with applicator roll 1 circumference bigger contact area is arranged down the spacing of encapsulate pressure roller 3, then foil 11 pile warps first are crossed roller 91, second crosses that good tension force is guaranteed in roller 92 outsides in order to follow-uply be connected into outside unreeling structure.
Further, in the said structure, the corresponding central angle a(of the circular arc of foil 11 pile warp applicator rolls 1 is that foil 11 and 1 of applicator roll are involved in, roll out angle between applicator roll 1 tangent to periphery at place, two point of contacts) be not less than 180 and spend, preferable, the corresponding central angle a of above-mentioned circular arc is the 180-210 degree, and central angle a is more big between this tangent line, and the cornerite that foil 11 and applicator roll are 1 is more big, namely frictional force between the two is more big, and encapsulate pressure roller 3 is preferable then should be arranged at foil 11 and 1 of applicator roll rolls out the outside, point of contact.
To sum up, the present invention is by changing the extrusion coating machine applicator roll kind of drive, by increasing the encapsulate pressure roller at applicator roll, and then cancelled original carry-over pinch rolls, alternative only needing adopts common second to cross roller, in this simultaneously owing to increased the encapsulate pressure roller at applicator roll, increased the cornerite of foil on applicator roll, the encapsulate pressure roller is pushed down foil simultaneously, can prevent effectively that the relative applicator roll of foil from skidding, make applicator roll in the time spent of doing of playing the coating support, also can reach the purpose of traction foil.Because two kinds of functions are finished by a roller, it drives also only needs a servomotor.Do not exist because the asynchronous local tension force of the foil possibility out of control that causes of two roller speed.Thereby the local tension force of stopping the foil that causes because of speed difference is out of control, improves the integrated form extrusion coated roller transmission mechanism of coating precision.The technical bottleneck that final solution applicator roll and carry-over pinch rolls speed are synchronous.The local tension force of stopping the foil that causes because of speed difference is out of control, improves the coating precision.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.

Claims (7)

1. integrated form extrusion coated roller transmission mechanism is characterized in that: it comprises applicator roll, encapsulate pressure roller, shaft coupling, servomotor, reductor, band, first is crossed roller, second and crossed roller, extrusion head and foil synchronously; Described servomotor links to each other with reductor by shaft coupling, and reductor is by being with the interlock applicator roll synchronously; Described encapsulate pressure roller and the tangent setting of corresponding applicator roll; Described foil pile warp applicator roll rolls out from applicator roll and the tangent place of encapsulate pressure roller, then crosses through first to link to each other with outside unreeling structure after roller, second is crossed roller.
2. integrated form extrusion coated roller transmission mechanism as claimed in claim 1, it is characterized in that: described foil is involved in by applicator roll one upper lateral part, and described extrusion head is arranged at the applicator roll opposite side; Described encapsulate pressure roller is arranged at the bottom that foil is involved in the applicator roll homonymy.
3. integrated form extrusion coated roller transmission mechanism as claimed in claim 2 is characterized in that: described first crosses roller, second crosses the same side that roller and encapsulate pressure roller are arranged at applicator roll; First crosses roller, second crosses roller and goes to upper and lower at interval and arrange, and described foil pile warp first is crossed roller, second and crossed the roller outside.
4. integrated form extrusion coated roller transmission mechanism as claimed in claim 3 is characterized in that: described first crosses the roll shaft heart is higher than encapsulate pressure roller axle center.
5. as any described integrated form extrusion coated roller transmission mechanism of claim 1-4, it is characterized in that: the corresponding central angle of the circular arc of described foil pile warp applicator roll is not less than 180 degree; Described encapsulate pressure roller is arranged at and rolls out the outside, point of contact between foil and applicator roll.
6. integrated form extrusion coated roller transmission mechanism as claimed in claim 5 is characterized in that: the corresponding central angle of the circular arc of described foil pile warp applicator roll is the 180-210 degree.
7. integrated form extrusion coated roller transmission mechanism as claimed in claim 5, it is characterized in that: the diameter of described encapsulate pressure roller is less than the applicator roll diameter.
CN 201110398688 2011-12-05 2011-12-05 Integrated extruding coating roller transmission mechanism Active CN102430497B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1107332A (en) * 1964-03-17 1968-03-27 Billingsfors Langed Ab Improvements in a method for producing a cold-sealing plastics or elastomer film or pastics or elastomer-coated paper
DE2633111A1 (en) * 1976-07-23 1978-02-02 Basf Ag Magnetic tape coating machine - has height adjustable resilient spreader roller or block following coating substance distributor
CN201042693Y (en) * 2007-04-26 2008-04-02 深圳市嘉拓自动化技术有限公司 Coating machine
DE102009003065A1 (en) * 2009-05-13 2010-11-18 Voith Patent Gmbh Device for single or double side coating of a fluid to pasty coating medium on a running paper-, cardboard- or other fiber material web during its production and/or finishing process, comprises support elements
CN102039255A (en) * 2011-01-28 2011-05-04 福建南平南孚电池有限公司 Coating device and method for forming pole piece of lithium battery

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE20221956U1 (en) * 2002-09-26 2009-08-20 Voith Patent Gmbh Device for applying liquid or pasty application medium to a material web, in particular of paper or cardboard

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1107332A (en) * 1964-03-17 1968-03-27 Billingsfors Langed Ab Improvements in a method for producing a cold-sealing plastics or elastomer film or pastics or elastomer-coated paper
DE2633111A1 (en) * 1976-07-23 1978-02-02 Basf Ag Magnetic tape coating machine - has height adjustable resilient spreader roller or block following coating substance distributor
CN201042693Y (en) * 2007-04-26 2008-04-02 深圳市嘉拓自动化技术有限公司 Coating machine
DE102009003065A1 (en) * 2009-05-13 2010-11-18 Voith Patent Gmbh Device for single or double side coating of a fluid to pasty coating medium on a running paper-, cardboard- or other fiber material web during its production and/or finishing process, comprises support elements
CN102039255A (en) * 2011-01-28 2011-05-04 福建南平南孚电池有限公司 Coating device and method for forming pole piece of lithium battery

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