Summary of the invention
The purpose of this invention is to provide a kind of new catalyst that is used for synthesis of oxalate and preparation method thereof, shortcomings such as existing catalyst activity is low to overcome, poor stability, precious metals pd load capacity height.
For achieving the above object, the technical solution used in the present invention is as follows:
The synthetic catalyst of oxalate that is used for of the present invention, this catalyst is with α-Al
2O
3Be carrier, palladium is an active component, and molybdenum is first auxiliary agent, and metal M is second auxiliary agent, and M is any one among Fe, Co, Ni, Cu or the Zn, and the composition of catalyst is counted with the carrier quality: palladium 0.01 ~ 0.5wt%, molybdenum 0.01 ~ 1.0wt%, metal M 0.01 ~ 1.0wt%.
Described α-Al
2O
3The specific area of carrier is 5 ~ 20 m
2/ g, pore volume are 0.03 ~ 0.13 cm
3/ g, average pore size is 10 ~ 20 nm.
The synthetic Preparation of catalysts method of oxalate that is used for of the present invention, catalyst adopts the step impregnation method preparation, may further comprise the steps:
(1) be mixed with maceration extract with molybdenum salt and organic complex by metering, wherein organic complex and molybdenum amount of substance are than being (0.4 ~ 2.0): 1;
(2) solution with step (1) soaks α-Al
2O
3Carrier left standstill 3 ~ 20 hours;
(3) after filtration, the drying, carbonization under light hydrocarbon and hydrogen mixed gas atmosphere, light hydrocarbon and hydrogen mol ratio are 1/5 ~ 1/3, wherein light hydrocarbon is CH
4, C
2H
6, C
3H
8, C
2H
4Or C
3H
6In any one; Then at O
2Volume content is 0.2% O
2With promptly get presoma after the passivation under the Ar mixed atmosphere;
(4) salt with palladium, metal M is mixed with maceration extract by metering;
(5) with the presoma in the solution soaking step (3) of step (4), left standstill 2 ~ 12 hours;
(6) filtration, drying add suitable quantity of water, drip precipitating reagent while stirring under 40 ~ 90 ℃ of water bath condition, and the pH value of regulating mixed system is 6 ~ 13, aging 2 ~ 6 hours;
(7) with 2 ~ 20 times to the reducing agent liquid-phase reduction of (M+Pd) amount of substance 0.5 ~ 2 hour; After filtration, washing, the drying, promptly make catalyst.
Palladium salt in described step (1) and (4), molybdenum salt and metal M salt can be in nitrate, halide, oxalates or the acetate any one, and wherein molybdenum salt can also be ammonium molybdate.
Organic complexing agent in the described step (1) can be in citric acid, lactic acid, mandelic acid or the oxalic acid any one, and wherein organic complex and molybdenum amount of substance are than being (0.4 ~ 2.0): 1.
Precipitating reagent in the described step (6) can be K
2CO
3, Na
2CO
3, KOH, NaOH, NaHCO
3Or KHCO
3Any one.
Reducing agent in the described step (7) can be in hydrazine hydrate, formaldehyde, formic acid, sodium borohydride or the potassium borohydride any one.
Catalyst of the present invention carries out activation processing before using, and activation method is to feed hydrogen-nitrogen mixed gas (H
2Volume content 10% ~ 100%) or carbon monoxide-nitrogen mixed gas (CO volume content 10% ~ 100%) in 150 ~ 450 ℃ of activation processing 2 ~ 4 hours, feed unstripped gas after the catalyst activation treatment and react unstripped gas carbon monoxide and nitrites nitrogen dilution; Unstripped gas contacts with above-mentioned catalyst, and be 0.5 ~ 4 second time of contact, and reaction temperature is 90 ~ 140 ℃, and reaction pressure is normal pressure ~ 1.0MPa.
The synthetic Application of Catalyst condition of oxalate that is used for of the present invention is: adopt fixed bed reactors, catalyst need carry out activation processing before using, and activation method is to feed hydrogen-nitrogen mixed gas (H
2Volume content 10% ~ 100%) or carbon monoxide-nitrogen mixed gas (CO volume content 10% ~ 100%) in 150 ~ 450 ℃ of activation processing 2 ~ 4 hours, be used for carbon monoxide and the reaction of nitrites carbonylation synthesis of oxalate after the catalyst activation, unstripped gas carbon monoxide and nitrites nitrogen dilution, the proportion control of carbon monoxide and nitrites is in 15 ~ 30:10 ~ 20(volume ratio), the described catalyst of unstripped gas and claim 1 time of contact is 0.5 ~ 4 second, reaction temperature is 90 ~ 140 ℃, and reaction pressure is normal pressure ~ 1.0MPa.
The reaction equation of carbon monoxide and nitrites synthesis of oxalic ester by gaseous catalysis is as follows:
Wherein: R is an alkyl.
The required nitrites of this reaction can be with nitrous acid with the alcohol reaction or by NO, O
2Reaction generates with alcohol, and wherein, alcohol can be selected any saturated fatty alcohol that comprises 1 ~ 8 carbon atom for use, and methyl alcohol, ethanol are the most commonly used.Unstripped gas is used N usually
2As inert gas dilution.
The present invention compared with prior art has following characteristics:
(1) the novel Mo of the inventive method preparation
2C/M/Pd/ α-Al
2O
3Catalyst, the content of noble metal component Pd reduces greatly, has reduced the cost of catalyst.
(2) the present invention is with the α-Al of moulding
2O
3Be carrier, reduced the forming step of catalyst;
(3) catalyst disclosed by the invention has high reaction activity and high and selectivity, and its reactivity worth repeatability is relatively good; Method for preparing catalyst is simple, and easy operating is realized the industry amplification easily.
The specific embodiment
The volume of the solution that palladium salt and promoter metal salt are made among the following embodiment is not strict with, and the aqueous solution that is made into can get final product by the submergence carrier.
The present invention reacts the performance of evaluate catalysts with carbon monoxide and methyl nitrite synthesizing dimethyl oxalate, should understand the present invention and can be applicable to carbon monoxide and other nitrites (as nitrous ether (ethyl nitrite), propyl nitrite, butyl nitrite, amyl nitrite etc.) prepared in reaction oxalate.Catalyst places stainless steel reactor, reactor inside diameter is 15mm, dress thermocouple sheath in the reactor, loaded catalyst is 3ml, after reduction process finishes, the question response actuator temperature is reduced to reaction and is switched to unstripped gas after temperature required and react, and by beds, by reactor bottom discharged from top to bottom by the product dimethyl oxalate for unstripped gas.
Embodiment 1
Take by weighing 10 gram α-Al
2O
3Carrier is pressed 0.2wt%Mo+0.1wt%Zn+0.5wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting ammonium molybdate for use, is 1 to add citric acid in maceration extract by citric acid/molybdenum amount of substance ratio, is 8.0 m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 6 hours, takes out in baking oven dry; After the oven dry, at CH
4/ H
2(1/5) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select zinc nitrate and palladium for use, be mixed with maceration extract according to the load capacity of Zn and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 4 hours, filters, dries; Add suitable quantity of water, drip NaOH solution while stirring under 50 ℃ of water bath condition, regulating the pH value is 9.0, aging 2 hours, and add 4 times of hydrazine hydrate solutions then and reduced 1 hour to (Cu+Pd) amount of substance, after filtration, washing, the oven dry, promptly get Mo
2C/Zn/Pd/ α-Al
2O
3Catalyst.
This catalyst is carbon monoxide-nitrogen mixed gas of 60% with CO content in 240 ℃ of reductase 12s hour, cools to reaction temperature then, with nitrogen CO is purged clean back and feeds volume and consist of 20%CH
3ONO+30%CO+50%N
2Unstripped gas, be 1 second time of contact, reaction result is listed in the table 1.
Embodiment 2
Take by weighing 10 gram α-Al
2O
3Carrier is by 0.5 wt%Mo+0.01wt%Fe+0.4 wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting ammonium molybdate for use, is 0.8 to add mandelic acid in maceration extract by mandelic acid/molybdenum amount of substance ratio, is 8.0 m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 12 hours, takes out in baking oven dry; After the oven dry, at CH
4/ H
2(1/4) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select iron chloride and palladium bichloride for use, be mixed with maceration extract according to the load capacity of Fe and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 12 hours; Filter, dry, add suitable quantity of water, under 90 ℃ of water bath condition, drip KOH solution while stirring, the pH value of regulating mixed system is 6.0, wore out 4 hours, with 2 times to the formalin reductase 12 of (Fe+Pd) amount of substance hour, after filtering, wash, drying, promptly get Mo
2C/Fe/Pd/ α-Al
2O
3Catalyst.
This catalyst H
2Content be hydrogen-nitrogen mixed gas of 30% in 180 ℃ of reduction 4 hours, cool to reaction temperature then, with nitrogen with H
2Purge clean back feeding volume and consist of 18%CH
3ONO+30%CO+52%N
2Unstripped gas, be 1 second time of contact, reaction result is listed in the table 1.
Embodiment 3
Take by weighing 10 gram α-Al
2O
3Carrier is pressed 1.0wt%Mo+0.5wt%Co+0.05wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting molybdenum chloride for use, is 2.0 to add oxalic acid in maceration extract by oxalic acid/molybdenum amount of substance ratio, is 20.0m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 3 hours, takes out in baking oven dry; After the oven dry, at C
3H
8/ H
2(1/4) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select cobalt nitrate and palladium nitrate for use, be mixed with maceration extract according to the load capacity of Co and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 2 hours, filters, dries; Under 40 ℃ of water bath condition, drip Na while stirring
2CO
3Solution, the pH value of regulating mixed system is 13.0, aging 6 hours, use 20 times of sodium borohydride solutions to reduce then 1.5 hours to (Co+Pd), after filtration, washing, the oven dry, promptly get Mo
2C/Co/Pd/ α-Al
2O
3Catalyst.
This catalyst H
2Content be hydrogen-nitrogen mixed gas of 60% in 220 ℃ of reduction 3 hours, cool to reaction temperature then, with nitrogen with H
2Purge clean back feeding volume and consist of 15%CH
3ONO+30%CO+55%N
2Unstripped gas, be 2 seconds time of contact, reaction result is listed in the table 1.
Embodiment 4
Take by weighing 10 gram α-Al
2O
3Carrier is pressed 0.6wt%Mo+0.5wt%Cu+0.3wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting the acetic acid molybdenum for use, is 0.8 to add mandelic acid in maceration extract by mandelic acid/molybdenum amount of substance ratio, is 15.0 m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 7 hours, takes out in baking oven dry; After the oven dry, at C
2H
4/ H
2(1/3) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select cupric oxalate and palladium nitrate for use, be mixed with maceration extract according to the load capacity of Cu and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 7 hours, filters, dries; Add suitable quantity of water, under 40 ℃ of water bath condition, drip KHCO while stirring
3Solution, the pH value of regulating mixed system is 9.0, aging 5 hours, use 10 times of formalins to reduce then 1 hour to (Cu+Pd) amount of substance, after filtration, washing, the oven dry, promptly get Mo
2C/Cu/Pd/ α-Al
2O
3Catalyst.
This catalyst with CO content be carbon monoxide-nitrogen mixed gas of 10% in 280 ℃ of reductase 12 .5 hours, cool to reaction temperature then, with nitrogen CO is purged clean back and feeds volume and consist of 20%CH
3ONO+20%CO+60%N
2Unstripped gas, be 1.5 seconds time of contact, reaction result is listed in the table 1.
Embodiment 5
Take by weighing 10 gram α-Al
2O
3Carrier is pressed 0.2wt%Mo+1.0wt%Co+0.5wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting molybdenum trisulfate for use, is 1 to add citric acid in maceration extract by citric acid/molybdenum amount of substance ratio, is 8.0 m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 6 hours, takes out in baking oven dry; After the oven dry, at CH
4/ H
2(1/4) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select cobalt nitrate and palladium bichloride for use, be mixed with maceration extract according to the load capacity of Co and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 4 hours, filters, dries; Add suitable quantity of water, under 50 ℃ of water bath condition, drip NaHCO while stirring
3Solution, the pH value of regulating mixed system is 9.0, aging 2 hours, reduced 1 hour with 3 times of solution of potassium borohydride to (Co+Pd), after filtration, washing, the oven dry, promptly get Mo
2C/Co/Pd/ α-Al
2O
3Catalyst.
This catalyst H
2Content be hydrogen-nitrogen mixed gas of 10% in 400 ℃ of reduction 5 hours, cool to reaction temperature then, with nitrogen with H
2Purge clean back feeding volume and consist of 15%CH
3ONO+15%CO+70%N
2Unstripped gas, be 0.5 second time of contact, reaction result is listed in the table 1.
Embodiment 6
Take by weighing 10 gram α-Al
2O
3Carrier is pressed 1.0wt%Mo+0.01wt%Fe+0.01 wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting ammonium molybdate for use, is 0.5 to add citric acid in maceration extract by citric acid/molybdenum amount of substance ratio, is 10.0m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 8 hours, takes out in baking oven dry; After the oven dry, at C
2H
6/ H
2(1/4) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select ferric nitrate and palladium for use, be mixed with maceration extract according to the load capacity of Fe and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 12 hours, filters, dries, and adds suitable quantity of water, drips NaHCO while stirring under 80 ℃ of water bath condition
3Solution, the pH value of regulating mixed system is 11.0, aging 5 hours, reduced 0.5 hour with 15 times of formalins to (Fe+Pd), after filtration, washing, the oven dry, promptly get Mo
2C/Fe/Pd/ α-Al
2O
3Catalyst.
This catalyst H
2Content is hydrogen-nitrogen mixed gas of 50% in 450 ℃ of reductase 12s hour, cools to reaction temperature then, with nitrogen with H
2Purge clean back feeding volume and consist of 20%CH
3ONO+30%CO+50%N
2Unstripped gas, be 4 seconds time of contact, reaction result is listed in the table 1.
Embodiment 7
Take by weighing 10 gram α-Al
2O
3Carrier is pressed 0.8wt%Mo+0.3wt%Ni+0.2wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting the nitric acid molybdenum for use, is 0.4 to add lactic acid in maceration extract by lactic acid/molybdenum amount of substance ratio, is 20.0 m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 20 hours, takes out in baking oven dry; After the oven dry, at C
3H
6/ H
2(1/5) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select nickel chloride and palladium bichloride for use, be mixed with maceration extract according to the load capacity of Ni and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 10 hours, filter, dry, add suitable quantity of water, under 40 ℃ of water bath condition, drip KOH solution while stirring, the pH value of regulating mixed system is 13.0, wore out 3 hours, with 6 times to the hydrazine hydrate solution reductase 12 of (Ni+Pd) amount of substance .0 hour, after filtering, wash, drying, promptly get Mo
2C/Ni/Pd/ α-Al
2O
3Catalyst.
This catalyst with CO content be carbon monoxide-nitrogen mixed gas of 30% in 150 ℃ of reduction 4 hours, cool to reaction temperature then, with nitrogen CO is purged clean back and feeds volume and consist of 15%CH
3ONO+20%CO+65%N
2Unstripped gas, be 1.5 seconds time of contact, reaction result is listed in the table 1.
Embodiment 8
Take by weighing 10 gram α-Al
2O
3Carrier is by 0.7 wt%Mo+0.6 wt%Ni+0.1 wt%Pd/ α-Al
2O
3Content prepares catalyst, and its step is as follows: selecting ammonium molybdate for use, is 0.4 to add citric acid in maceration extract by citric acid/molybdenum amount of substance ratio, is 12.0 m with specific area
2α-Al of/g
2O
3Carrier is put into the maceration extract for preparing and was soaked 16 hours, takes out in baking oven dry; After the oven dry, at CH
4/ H
2(1/4) carbonization under the atmosphere, standby after the passivation, be designated as Mo
2C/ α-Al
2O
3Select nickel nitrate and palladium nitrate for use, be mixed with maceration extract according to the load capacity of Ni and Pd, Mo
2C/ α-Al
2O
3Presoma is put into maceration extract and was soaked 10 hours, filters, dries, and adds suitable quantity of water, drips K while stirring under 60 ℃ of water bath condition
2CO
3Solution, the pH value of regulating mixed system is 10.0, aging 2 hours, reduced 0.5 hour with 8 times of hydrazine hydrate solutions to (Ni+Pd), after filtration, washing, the oven dry, promptly get Mo
2C/Ni/Pd/ α-Al
2O
3Catalyst.
The pure H of this catalyst
2Gas cools to reaction temperature then in 180 ℃ of reductase 12s hour, with nitrogen with H
2Purge clean back feeding volume and consist of 15%CH
3ONO+25%CO+60%N
2Unstripped gas, be 0.72 second time of contact, reaction result is listed in the table 1.