CN111085193A - Impregnation method of supported palladium catalyst - Google Patents

Impregnation method of supported palladium catalyst Download PDF

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Publication number
CN111085193A
CN111085193A CN201811243526.7A CN201811243526A CN111085193A CN 111085193 A CN111085193 A CN 111085193A CN 201811243526 A CN201811243526 A CN 201811243526A CN 111085193 A CN111085193 A CN 111085193A
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acid
impregnation
palladium
carrier
catalyst
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张华东
严盛宏
唐颖伟
赵龙
闫立江
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China Petroleum and Chemical Corp
Sinopec Catalyst Co
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China Petroleum and Chemical Corp
Sinopec Catalyst Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0203Impregnation the impregnation liquid containing organic compounds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)

Abstract

The invention relates to the field of catalysts, and discloses an impregnation method of a supported palladium catalyst. The method comprises the steps of immersing a carrier in an immersion liquid, wherein the immersion liquid comprises a palladium-containing compound and an inorganic acid and/or an organic acid; the inorganic acid is hydrochloric acid and/or nitric acid; the organic acid is one or more of citric acid, fumaric acid, formic acid, acetic acid, propionic acid, malonic acid and butyric acid. The impregnation method can greatly improve the palladium utilization rate of the supported palladium catalyst.

Description

Impregnation method of supported palladium catalyst
Technical Field
The invention relates to the field of catalysts, in particular to an impregnation method of a supported palladium catalyst.
Background
Supported palladium catalysts in the chemical industry and their useThe organic synthesis reaction is very important, for example, catalytic reforming and pyrolysis gasoline hydrogenation in petroleum refining, and Pd/Al is used in hydrogenation, oxidative dehydrogenation, coupling and other reactions in organic synthesis2O3As a catalyst. Pd has good sintering resistance and can slow down the influence of high-temperature thermal deactivation; al (Al)2O3Has good thermal stability, large specific surface area, excellent thermal shock and mechanical shock resistance, relatively low manufacturing cost and is often used as a carrier in the catalyst industry. Pd is passed through with Al2O3The coordination of the functional group on the carrier can overcome the defects of low stability, poor repeatability and the like of the catalyst in a reaction system, and the activity and the selectivity of the catalyst can be adjusted by adjusting the Pd loading amount and the distribution area of the active components.
In the previous process of producing the supported palladium catalyst, the utilization rate of Pd is low, and Pd/Al is used2O3The catalyst is only about 81% for example. Therefore, in the catalyst preparation process, the dosage of the noble metal Pd needs to be increased to enable the Pd content to meet the quality index requirement, so that the catalyst manufacturing cost is increased.
Disclosure of Invention
The invention aims to overcome the technical problem of low palladium utilization rate in the preparation process of the supported palladium catalyst in the prior art, and provides an impregnation method of the supported palladium catalyst, which can greatly improve the palladium utilization rate of the supported palladium catalyst.
The inventors of the present application have found through intensive studies that, in the existing catalyst preparation process, the pH of the impregnation solution is adjusted by adding a suitable base to bring the pH of the impregnation solution close to the vicinity of the isoelectric point of the carrier, the impregnation solution can interact with the carrier during the impregnation process, Pd is rapidly absorbed by the carrier, and an eggshell-shaped distribution is generally formed when the loading amount is low, that is, the Pd component is significantly concentrated on the outer surface of the carrier. The fine particles on the surface of the carrier and the mutual friction between the carriers in the dipping process can cause the active components on the surface of the catalyst to be peeled off, thereby causing the lower utilization rate of Pd in the catalyst preparation process.
In order to solve the problems, the inventor of the invention analyzes the condition of low utilization rate of the catalyst Pd, samples the falling powder in the preparation process of the catalyst and determines the Pd content, and finds that the Pd content in the falling powder is as high as 1-3 wt%. This indicates that the active components on the surface of the catalyst carrier fall off due to abrasion during the impregnation process, and the powder falling condition is serious. Thus, the inventors considered that an attempt was made to appropriately bury the active component of the catalyst in a position slightly below the surface layer of the carrier to prevent exfoliation of the Pd component by attrition, while it was desired to reduce the fine particles electrostatically adsorbed on the surface of the catalyst carrier. In order to achieve the above object, the inventors further studied and creatively proposed the following technical solutions of the present invention.
That is, the present invention provides a method for impregnating a supported palladium catalyst, comprising the step of impregnating a carrier in an impregnation solution, wherein the impregnation solution comprises a palladium-containing compound and an inorganic acid and/or an organic acid; the inorganic acid is hydrochloric acid and/or nitric acid; the organic acid is one or more of citric acid, fumaric acid, formic acid, acetic acid, propionic acid, malonic acid and butyric acid.
Preferably, the content of the inorganic acid and/or the organic acid in the impregnation solution is 0.01 to 0.2 wt%, preferably 0.03 to 0.08 wt%.
Preferably, the pH of the impregnation solution is between 2.8 and 3.2.
Preferably, the palladium-containing compound is one or more of chloropalladic acid, palladium chloride, palladium nitrate and dichlorodiammine palladium.
Preferably, the concentration of the palladium-containing compound in the impregnation liquid is more than 1000 μ g/g, preferably 3000-10000 μ g/g, calculated by palladium element.
Preferably, the dipping temperature is 50-95 ℃ and the dipping time is more than 10 min.
Preferably, the stirring rate of the impregnation is 3 to 30r/min
Preferably, the method further comprises washing the support prior to impregnation.
Preferably, the washing is performed using pure water, more preferably in a bubbling overflow manner.
Preferably, the carrier is Al2O3Carrier, SiO2Support, TiO2One or more of a carrier and an activated carbon carrier, preferably Al2O3And (3) a carrier.
Through the technical scheme, the impregnation method can improve the utilization rate of palladium in the impregnation process, so that the use amount of noble metal palladium can be reduced, and the preparation cost of the supported palladium catalyst is reduced. Moreover, the impregnation method is simple and convenient to operate, high in practicability and convenient to apply to industrial production.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
The impregnation method of the supported palladium catalyst comprises the steps of impregnating a carrier in an impregnation liquid, wherein the impregnation liquid comprises a palladium-containing compound and an inorganic acid and/or an organic acid; the inorganic acid is hydrochloric acid and/or nitric acid; the organic acid is one or more of citric acid, fumaric acid, formic acid, acetic acid, propionic acid, malonic acid and butyric acid.
The inventor of the invention researches the preparation process of the supported palladium catalyst, and aims at solving the problem of low utilization rate of palladium in the prior art, and finds that the addition of inorganic acid and/or organic acid in the impregnation solution can appropriately bury the active component to a position slightly below the surface layer of the carrier, prevent the stripping of the Pd component caused by abrasion, and reduce the fine particles adsorbed by static electricity on the surface of the catalyst carrier, thereby greatly improving the utilization rate of palladium, reducing the feeding amount of palladium and reducing the preparation cost of the supported palladium catalyst.
According to the invention, among the inorganic and/or organic acids, preference is given to using organic acids, for example, preference is given to using citric acid.
In the present invention, the content of the inorganic acid and/or the organic acid in the impregnation solution is 0.01 to 0.2% by weight, preferably 0.03 to 0.08% by weight, and more preferably 0.03 to 0.05% by weight. By making the content of the inorganic acid and/or the organic acid within the above range, the palladium utilization rate can be further improved.
According to a preferred embodiment of the invention, the pH of the impregnation solution is between 2.8 and 3.2, preferably between 2.9 and 3.1. By using the impregnation solution having the above pH range, the impregnation efficiency of the carrier and the palladium utilization rate can be improved. The pH can be adjusted by adding an acidic or basic compound to the immersion liquid, for example, NaOH or K can be added2CO3、NaHCO3、Na2CO3And the like.
In the present invention, the palladium-containing compound is not particularly limited, and any palladium-containing compound that can be conventionally used for the preparation of a supported palladium catalyst can be used, and examples thereof include one or more of chloropalladic acid, palladium chloride, palladium nitrate and dichlorodiammine palladium, and among them, chloropalladic acid is preferable.
In the present invention, the carrier is not particularly limited, and any carrier that can be conventionally used for producing a supported palladium catalyst can be used, and examples thereof include Al2O3Carrier, SiO2Support, TiO2One or more of a carrier and an activated carbon carrier, wherein Al is preferred2O3And (3) a carrier.
According to the preferred impregnation method of the invention, the concentration of the palladium-containing compound in the impregnation liquid is more than 1000 μ g/g, preferably 3000-10000 μ g/g, more preferably 3000-5000 μ g/g, calculated by palladium element.
According to a preferred impregnation method of the present invention, the impregnation can be performed using the conventional impregnation conditions for the supported palladium catalyst, for example, the impregnation temperature may be 50 to 95 ℃, the impregnation time may be 10min or more, preferably, the impregnation temperature may be 70 to 95 ℃, and the impregnation time may be 15 to 22 min. In addition, the stirring rate for the impregnation may be 3 to 30r/min, preferably 3 to 18 r/min.
Furthermore, the inventors of the present invention have also surprisingly found that the use of the washed carrier for impregnation further improves the utilization of palladium in the preparation process. Therefore, preferably the method further comprises washing the support prior to impregnation. The washing is carried out using pure water, and the amount of the washing solution may be, for example, 10 to 30 times by volume of the carrier, and the number of washing may be 1 or more, for example, 2 to 3 times.
According to the invention, the impregnated catalyst can be further dried, calcined and the like, so as to prepare the final supported palladium catalyst. The conditions for the above treatment may be specifically selected depending on the catalyst to be prepared.
The present invention will be described in detail below by way of examples. In the following examples, the Pd loading was measured by inductively coupled plasma spectroscopy (ICP); the utilization rate of Pd is the ratio of Pd loading capacity to Pd feeding capacity. In the following examples, the acceptable ranges for the required Pd loadings for the catalysts of designations A-F are as follows (in. mu.g/g): a:2800 + -300; b, 3500 plus or minus 300; c, 5000 +/-300; d is 5500 plus or minus 300; e, 2700 plus or minus 300; f:4900 +/-300.
Examples 1 to 4 and comparative examples 1 to 3
The supported palladium catalyst was impregnated using a stirred tank with a steam jacket, chloropalladic acid and citric acid were added to the impregnation solution according to the feed amounts in Table 1, and K was used2CO3Adjusting the pH of the soaking solution to 3.0, using the soaking solution with a volume of 48L
Figure BDA0001839966140000052
Clover strip Al2O3The carrier is 20kg, and the impregnation is carried out under the conditions of stirring speed of 10r/min and temperature of 85 ℃, and the impregnation time is 20 min. In addition, according to the explanation in table 1, the carrier was washed 2 times with 15 times volume of pure water before impregnation in the examples and comparative examples where washing was performed. The results are shown in Table 1.
TABLE 1
Figure BDA0001839966140000051
From the data in table 1, it can be seen that by comparing examples 1 to 3 with comparative example 1, example 4 and comparative examples 2 to 3, respectively, the use ratio of Pd can be improved by 10% or more by adding citric acid to the impregnation solution. In addition, as can be seen from comparing examples 1 and 2, the palladium utilization rate can be further improved by washing the carrier before impregnation.
Examples 4 to 6
Impregnation of the supported palladium catalyst was carried out as in example 1, except that the citric acid content shown in table 2 was used, and the results are shown in table 2.
TABLE 2
Figure BDA0001839966140000061
As is clear from the data in table 2, the addition of 0.03 to 0.05 wt% citric acid to the impregnation solution enabled the palladium utilization to be 90% or more, and to a high value of 96.29% at the highest.
Examples 7 to 13
Impregnation of the supported palladium catalyst was carried out in the same manner as in example 1 except that the acids shown in Table 3 were used (the addition concentrations were all 0.05% by weight), and the results are shown in Table 3.
TABLE 3
Figure BDA0001839966140000062
From the data in Table 3, it can be seen that the addition of the acids of examples 7-13 can improve the utilization of palladium as compared to comparative example 2.
Examples 14 to 16, comparative examples 4 to 6
Impregnation of the supported palladium catalyst was carried out in the same manner as in example 1 except that the carriers shown in Table 4 were used, the concentrations of citric acid in the impregnation solutions in examples 14 to 16 were all 0.05% by weight, and citric acid was not added in comparative examples 4 to 6. The results are shown in Table 4.
TABLE 4
Figure BDA0001839966140000071
From the data in table 4, it can be seen that by adding citric acid to the impregnation solution, the palladium loading rates of various carriers can be increased, comparing example 14 and comparative example 4, example 15 and comparative example 5, and example 16 and comparative example 6, respectively.
Example 17
Aiming at Pd/Al with different grades2O3Optimizing the impregnation process of the catalyst, wherein citric acid is not added into the impregnation liquid of the scheme before optimization, and washing is not carried out; the optimized scheme is that 0.05 weight percent of citric acid is added into the impregnation liquid, and the carrier is washed before impregnation. The washing method and the rest of the preparation method were the same as in example 1. The results are shown in Table 5.
TABLE 5
Figure BDA0001839966140000081
The results in table 5 show that the optimized impregnation method of the present invention can greatly increase the palladium utilization rate by 14% or more, and reach 94% or even 98% or more, in the preparation of different grades of supported palladium catalysts, so that the palladium dosage is reduced by 8% or more, and the subsequent 4 grades can be reduced by 15% or more, thereby reducing the preparation cost of the supported palladium catalysts.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.

Claims (10)

1. A method for impregnating a supported palladium catalyst, comprising the step of impregnating a carrier in an impregnating solution,
wherein the impregnation liquid comprises a palladium-containing compound and an inorganic acid and/or an organic acid;
the inorganic acid is hydrochloric acid and/or nitric acid;
the organic acid is one or more of citric acid, fumaric acid, formic acid, acetic acid, propionic acid, malonic acid and butyric acid.
2. The impregnation method according to claim 1, wherein the content of the inorganic acid and/or the organic acid in the impregnation solution is 0.01 to 0.2 wt%, preferably 0.03 to 0.08 wt%.
3. The impregnation method according to claim 1, wherein the pH of the impregnation liquid is 2.8 to 3.2.
4. The impregnation method according to claim 1, wherein the palladium-containing compound is one or more of chloropalladic acid, palladium chloride, palladium nitrate, and dichlorodiamminepalladium.
5. The impregnation method according to any one of claims 1 to 4, wherein the concentration of the palladium-containing compound in the impregnation solution is 1000 μ g/g or more, preferably 3000-10000 μ g/g, in terms of palladium element.
6. The impregnation method according to any one of claims 1 to 4, wherein the impregnation temperature is 50 to 95 ℃ and the impregnation time is 10min or more.
7. The impregnation process according to any one of claims 1 to 4, wherein the stirring rate of the impregnation is from 3 to 30 r/min.
8. The impregnation process of any of claims 1-4, wherein the process further comprises washing the support prior to impregnation.
9. The impregnation method according to claim 8, wherein the washing is performed using pure water.
10. Impregnation method according to any one of claims 1 to 4, wherein the support is Al2O3Carrier, SiO2Support, TiO2One or more of a support and an activated carbon support;
preferably Al2O3And (3) a carrier.
CN201811243526.7A 2018-10-24 2018-10-24 Impregnation method of supported palladium catalyst Pending CN111085193A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113663736A (en) * 2021-09-27 2021-11-19 长春工业大学 Preparation and application of Pd/UiO-66 by strong electrostatic adsorption method
WO2023285793A1 (en) 2021-07-12 2023-01-19 Johnson Matthey Public Limited Company Highly dispersed palladium catalysts

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CN103706356A (en) * 2014-01-10 2014-04-09 中国天辰工程有限公司 Preparation method of eggshell type anthraquinone hydrogenation fixed bed catalyst
CN103801409A (en) * 2012-11-08 2014-05-21 中国石油化工股份有限公司 Preparation method for sulfuration palladium/alumina catalyst
CN106902821A (en) * 2017-04-17 2017-06-30 高化学(江苏)化工新材料有限责任公司 A kind of preparation method of the loaded catalyst of yolk type

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Publication number Priority date Publication date Assignee Title
CN101811041A (en) * 2009-02-19 2010-08-25 中国石油化工股份有限公司 Method for preparing crude terephthalic acid refined catalyst
CN103201030A (en) * 2010-11-08 2013-07-10 国际壳牌研究有限公司 Improvements relating to Fischer-Tropsch catalysts
CN103028398A (en) * 2011-09-29 2013-04-10 中国石油化工股份有限公司 Method for preparing palladium carbon catalyst for hydrogenation and refining of crude terephthalic acid
CN102430421A (en) * 2011-10-31 2012-05-02 河南煤业化工集团研究院有限责任公司 Catalytic agent for synthesizing oxalic ester and preparing method thereof
CN103100384A (en) * 2011-11-09 2013-05-15 中国石油化工股份有限公司 Preparation method of hydrogenation catalyst
CN103801409A (en) * 2012-11-08 2014-05-21 中国石油化工股份有限公司 Preparation method for sulfuration palladium/alumina catalyst
CN103706356A (en) * 2014-01-10 2014-04-09 中国天辰工程有限公司 Preparation method of eggshell type anthraquinone hydrogenation fixed bed catalyst
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023285793A1 (en) 2021-07-12 2023-01-19 Johnson Matthey Public Limited Company Highly dispersed palladium catalysts
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CN113663736A (en) * 2021-09-27 2021-11-19 长春工业大学 Preparation and application of Pd/UiO-66 by strong electrostatic adsorption method

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