CN102429561B - Commercial electrostatic flocking carpet and manufacturing method thereof - Google Patents
Commercial electrostatic flocking carpet and manufacturing method thereof Download PDFInfo
- Publication number
- CN102429561B CN102429561B CN201110031047.0A CN201110031047A CN102429561B CN 102429561 B CN102429561 B CN 102429561B CN 201110031047 A CN201110031047 A CN 201110031047A CN 102429561 B CN102429561 B CN 102429561B
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- CN
- China
- Prior art keywords
- plastisol
- fine hair
- carpet
- polyvinyl chloride
- electrostatic flocking
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The invention provides a commercial electrostatic flocking carpet. The carpet is characterized by comprising a bottom back, a plastisol and down feathers, wherein the bottom back is covered by the plastisol; one end of each of the down feathers is arranged in the plastisol; the down feathers and the plane of the commercial flocking carpet form included angles of 60-75 degrees; the down feathers select nylon 6.6 and have fineness of 15 denier and length of 1.5-2.0mm; and the plastisol is a polyvinyl chloride plastisol. The carpet and a manufacturing method thereof have the following beneficial effects that: the polyvinyl chloride plastisol is used as an adhesive, so the down feathers are inserted more deeply, thus improving the fastness and easily improving the flame retardance; and meanwhile, release paper is utilized instead of the original composite base material, thus lowering the cost and ensuring the materials used by the whole product to be relatively simple, more environmentally-friendly and convenient to recover.
Description
Technical field
The present invention relates to carpet applications, particularly a kind of commercial electrostatic flocking carpet and manufacture method thereof.
background technology
This product desired technical difficulty is high, technology difficulty is large owing to manufacturing for commercial electrostatic flocking carpet, causes and on market, there is no same or similar product.
Commercial flocked carpet requires to have high wear resistance, this just requires, and fine hair itself is wear-resisting and flocking fastness is high, and all there is the problem of flocking fastness in the mode of current flocking both domestic and external, in addition, existing commercial flocked carpet generally all adopts compound base cloth, cost is higher on the one hand, on the other hand, is unfavorable for recycling.
Summary of the invention
The object of this invention is to provide a kind of flocking fastness high, reduced cost, materials are relatively simple, and the commercial electrostatic flocking carpet and the manufacture method thereof that reclaim are convenient in environmental protection more.
For solving the problems of the technologies described above, commercial electrostatic flocking carpet of the present invention, comprising: the end back of the body, plastisol, cover on the back of the body of the described end, fine hair, its one end is arranged in described plastisol, and described fine hair and described flocked carpet place plane are 60 °～75 ° angles, described fine hair is selected nylon 6.6, specification is 15 Denier, and length is 1.5～2.0 millimeters, and described plastisol is the molten paste of polyvinyl chloride plastic.
The manufacture method of commercial electrostatic flocking carpet, comprises the steps:
The first step is coated with plastisol in release liners, is implanted into fine hair at plastisol, and plastisol is heated and the fine hair of implanting is carried out to hair down.
Second step, peels off release liners.
The 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out to stamp.
The 4th step, the polyvinyl chloride that the plastisol that completes fine hair stamp is solidify to form and the end back of the body carry out compound.
The 5th step, cutting or rolling.
Commercial electrostatic flocking carpet, comprising: the end back of the body, plastisol, cover on the back of the body of the described end, glass fibre, is arranged in described plastisol, fine hair, its one end is arranged in described plastisol, and described fine hair is with respect to closely blanket surface of described grid cloth, and described fine hair and described flocked carpet place plane are 60 °～75 ° angles, described fine hair is selected nylon 6.6, specification is 15 Denier, and length is 1.5～2.0 millimeters, and described plastisol is the molten paste of polyvinyl chloride plastic.
The manufacture method of commercial electrostatic flocking carpet, comprises the steps:
The first step, in release liners, be coated with ground floor plastisol, be covered with glass fibre on ground floor plastisol surface, be then coated with again second layer plastisol at fiberglass surfacing, be implanted into fine hair at second layer plastisol, plastisol is heated and the fine hair of implanting is carried out to hair down.
Second step, peels off release liners.
The 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out to stamp.
The 4th step, the polyvinyl chloride that the ground floor plastisol that completes fine hair stamp is solidify to form and the end back of the body carry out compound.
The 5th step, cutting or rolling.
Commercial electrostatic flocking carpet of the present invention and manufacture method thereof are used poly vinyl chloride plastisol as binder, what make that fine hair inserts is darker, thereby increases fastness, and is easy to improve anti-flammability, utilize release liners simultaneously, save original composite base back of the body, the manufacture of flocking and plastic coil has perfectly been combined, saved by the operation of base material flocking, reduce cost, also make whole product materials relatively simple, environmental protection more, is convenient to reclaim.
Brief description of the drawings
Fig. 1 is commercial electrostatic flocking carpet of the present invention and manufacture method embodiment 1 profile thereof.
Fig. 2 is commercial electrostatic flocking carpet of the present invention and manufacture method embodiment 2 profiles thereof.
Fig. 3 is that commercial electrostatic flocking carpet of the present invention and manufacture method thereof are executed example 1 manufacture method flow chart.
Fig. 4 is that commercial electrostatic flocking carpet of the present invention and manufacture method thereof are executed example 2 manufacture method flow charts.
Description of reference numerals in commercial electrostatic flocking carpet of the present invention and manufacture method accompanying drawing thereof.
| The back of the body at the bottom of 1- | 2-plastisol | 3-fine hair | 4-fiberglass gridding cloth |
| 5-ground floor plastisol | 6-second moulds a layer colloidal sol |
Detailed description of the invention
Below in conjunction with accompanying drawing, commercial electrostatic flocking carpet of the present invention and manufacture method thereof are described in further detail.
Embodiment 1, as shown in Figure 1, Figure 3, commercial electrostatic flocking carpet of the present invention, comprise: the end back of the body 1 that material is polyvinyl chloride, cover the plastisol 2 that the end carries on the back on 1 and material is polyvinyl chloride, fine hair 3 is selected nylon 6.6, specification is 15 Denier, length is 1.5～2.0 millimeters, and its one end is arranged in plastisol 2, is 60 ° of angles with flocked carpet place plane.
The manufacture method of above-mentioned commercial electrostatic flocking carpet, comprises the steps:
The first step, in high temperature modification release liners, be coated with plastisol 2, every square metre of liquid glue of glue consumption is at least 400 grams, be implanted into fine hair 3 at plastisol 2, coated release liners is cured via drying tunnel, drying tunnel temperature is between 150～170 degrees Celsius, drying time 4～6 minutes, then, in the not yet cooling situation of plastisol 2, carry out hair down via the hair down device being arranged on production line, make itself and carpet place plane be 60 ° of angles.
Second step, plastisol 2 solidifies, and forms polyvinyl chloride, and release liners is peeled off.
The 3rd step, adopts the mode of cylinder printing to carry out stamp to the fine hair 3 completing on the polyvinyl chloride that the plastisol 2 of hair down solidify to form.
The 4th step, the polyvinyl chloride that the plastisol 2 that completes fine hair 3 stamps is solidify to form and the end back of the body 1 carry out compound.
The 5th step, cutting or rolling.
Embodiment 2, as shown in Figure 2, Figure 4 shows, commercial electrostatic flocking carpet of the present invention, comprising: the end back of the body 1 that material is polyvinyl chloride, cover the plastisol that the end carries on the back on 1 and material is polyvinyl chloride, be arranged on the fiberglass gridding cloth 4 in plastisol, fine hair 3 is selected nylon 6.6, and specification is 15 Denier, length is 1.5～2.0 millimeters, its one end is arranged in plastisol 2, and fine hair 3 is with respect to closely blanket surface of fiberglass gridding cloth 4, and fine hair 3 is 60 ° of angles with flocked carpet place plane.
The manufacture method of above-mentioned commercial electrostatic flocking carpet, comprises the steps:
The first step, in high temperature modification release liners, be coated with first and mould layer colloidal sol 5, at least 300 grams of every square metre of liquid glues of ground floor plastisol 5 glue consumption, then be covered with fiberglass gridding cloth 4 on ground floor plastisol 5 surfaces, then be coated with again second layer plastisol 6 on fiberglass gridding cloth 4 surfaces, at least 300 grams of every square metre of liquid glues of second layer plastisol 6 glue consumption, finally be implanted into fine hair 3 at second layer plastisol 6, coated release liners is cured via drying tunnel, drying tunnel temperature is with between 150～170 degrees Celsius, drying time 4～6 minutes, then, in the not yet cooling situation of plastisol, carry out hair down via the hair down device being arranged on production line, make itself and carpet place plane be 60 ° of angles.
Second step, plastisol 2 solidifies, and forms polyvinyl chloride, and release liners is peeled off.
The 3rd step, adopts the mode of cylinder printing to carry out stamp to the fine hair 3 completing on the polyvinyl chloride that the second layer plastisol 6 of hair down solidify to form.
The 4th step, the polyvinyl chloride that the ground floor plastisol 5 that completes fine hair 3 stamps is solidify to form and the end back of the body 1 carry out compound.
The 5th step, cutting or rolling.
In the present invention the 2nd embodiment, in ground floor plastisol 5 and ground floor plastisol 6, add fiberglass gridding cloth 4, make plastisol solidification effect better, can prevent the phenomenon of the foaming on plastisol surface, ensure to solidify the smooth of rear plastisol, also ensured the intensity of institute's flocking hair 3 from another one side.
Claims (2)
1. a manufacture method for commercial electrostatic flocking carpet, comprises the steps:
Described commercial electrostatic flocking carpet, comprising:
The end back of the body;
Plastisol, covers on the back of the body of the described end;
Fine hair, its one end is arranged in described plastisol;
Described fine hair and described commercial electrostatic flocking carpet place plane are 60 °～75 ° angles;
Described plastisol is the molten paste of polyvinyl chloride plastic;
The first step is coated with plastisol in release liners, is implanted into fine hair at plastisol, and plastisol is heated and the fine hair of implanting is carried out to hair down;
Second step, peels off release liners;
The 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out to stamp;
The 4th step, the polyvinyl chloride that the plastisol that completes fine hair stamp is solidify to form and the end back of the body carry out compound;
The 5th step, cutting or rolling.
2. a manufacture method for commercial electrostatic flocking carpet, comprises the steps:
Described commercial electrostatic flocking carpet, comprising:
The end back of the body;
Plastisol, covers on the back of the body of the described end;
Fiberglass gridding cloth, is arranged in described plastisol;
Fine hair, its one end is arranged in described plastisol, and described fine hair is with respect to closely blanket surface of described fiberglass gridding cloth;
Described plastisol is Welvic;
The first step, in release liners, be coated with ground floor plastisol, be covered with fiberglass gridding cloth on ground floor plastisol surface, be then coated with again second layer plastisol on fiberglass gridding cloth surface, be implanted into fine hair at second layer plastisol, plastisol is heated and the fine hair of implanting is carried out to hair down;
Second step, peels off release liners;
The 3rd step, plastisol solidifies, and forms polyvinyl chloride, and the fine hair on it is carried out to stamp;
The 4th step, the polyvinyl chloride that the ground floor plastisol that completes fine hair stamp is solidify to form and the end back of the body carry out compound;
The 5th step, cutting or rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110031047.0A CN102429561B (en) | 2011-01-28 | 2011-01-28 | Commercial electrostatic flocking carpet and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110031047.0A CN102429561B (en) | 2011-01-28 | 2011-01-28 | Commercial electrostatic flocking carpet and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102429561A CN102429561A (en) | 2012-05-02 |
| CN102429561B true CN102429561B (en) | 2014-12-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110031047.0A Expired - Fee Related CN102429561B (en) | 2011-01-28 | 2011-01-28 | Commercial electrostatic flocking carpet and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102429561B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102783893B (en) * | 2012-09-06 | 2013-12-18 | 郑州华德永佳地毯有限公司 | Secondary manufacturing process of carpet |
| CN103654244A (en) * | 2013-11-29 | 2014-03-26 | 陈棋伟 | Flocked door blanket |
| CN114908570B (en) * | 2022-04-29 | 2023-11-17 | 安徽汉烯科技有限公司 | Base film for graphene oxide coating and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| CN101953620A (en) * | 2009-07-20 | 2011-01-26 | 邱志强 | Coil PVC (Polyvinyl Chloride) flocked carpet |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS56140183A (en) * | 1980-03-28 | 1981-11-02 | Takeda Chemical Industries Ltd | Flocked material |
| JP4343014B2 (en) * | 2004-04-13 | 2009-10-14 | 帝人ファイバー株式会社 | Dense ultrashort blanket, method for producing the same, and car seat member |
| JP2010214682A (en) * | 2009-03-16 | 2010-09-30 | Nagoya Institute Of Technology | Flexible libretto, method of manufacturing the same, and method of manufacturing object with flexible libretto |
| KR100946796B1 (en) * | 2009-07-02 | 2010-03-11 | (주)타스지혁 | Manufacturing method of the flocking type carpet tile |
-
2011
- 2011-01-28 CN CN201110031047.0A patent/CN102429561B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201510081U (en) * | 2009-02-18 | 2010-06-23 | 宋扬轲 | Electrostatic flocking carpet |
| CN101953620A (en) * | 2009-07-20 | 2011-01-26 | 邱志强 | Coil PVC (Polyvinyl Chloride) flocked carpet |
Non-Patent Citations (2)
| Title |
|---|
| JP昭56-140183A 1981.11.02 * |
| JP特开2010-214682A 2010.09.30 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102429561A (en) | 2012-05-02 |
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Granted publication date: 20141210 Termination date: 20170128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |