CN102429493A - Carbon healthcare mattress and processing method - Google Patents
Carbon healthcare mattress and processing method Download PDFInfo
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- CN102429493A CN102429493A CN2011102214567A CN201110221456A CN102429493A CN 102429493 A CN102429493 A CN 102429493A CN 2011102214567 A CN2011102214567 A CN 2011102214567A CN 201110221456 A CN201110221456 A CN 201110221456A CN 102429493 A CN102429493 A CN 102429493A
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- nylon rope
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Abstract
The invention relates to a technical field of processing of a carbon healthcare mattress. The carbon healthcare mattress comprises nylon ropes and a plurality of carbon-containing cushion blocks; the cushion blocks are uniformly distributed in a mattress shape; and the cushion blocks are connected by the nylon ropes longitudinally and horizontally, and the nylon ropes are buried in the cushion blocks. The processing method of the mattress at least comprises the steps of die preparation, setting connecting lines, carbon compounded material preparation and casting the prepared materials to a die and getting semi-finished products. The mattress and the method provided by the invention can omit the processes such as drilling, perforating and the like in the prior art since plastic soft strips are arranged among cushion blocks of each column and are arranged on the outer ring of the mattress, dust waste is not produced by the drilling, and the cost is greatly reduced; as the die is adopted to process, the consistency is good; the connecting ends of the nylon ropes are buried in the cushion blocks to cast integrally, the strength is greatly improved; and when the mattress is used, the cushion blocks are connected more firmly; and moreover, the production line operation of the invention can be realized through the steps of the die preparation, the setting connecting lines, the carbon compounded material preparation, casting to a die and getting semi-finished products, thus, the production efficiency is greatly improved.
Description
Technical field
The present invention relates to a kind of charcoal health mat processing technique field, is relevant a kind of charcoal health mat and processing method technology thereof.
Background technology
The charcoal health mat is mainly used in occasions such as cushion in indoor mattress, summer sleeping mat, pillow and the car, back of the body pad.Use the structure of the structure of modal charcoal health mat with bamboo pad on the market at present; Like Chinese utility model patent CN200620108952.6; A kind of charcoal Health care pad; Comprise the even cushion that becomes arranged evenly of nylon rope and some cushion block, cushion blocks that contain charcoal, the outer ring with mat between every row cushion block is provided with the plastic soft zone bar, passes with nylon rope with the plastic soft zone bar between every row's cushion block to fix.The processing method of this structure does; Make each cushion block earlier, then through sanding thorn technology, bore process, process of surface treatment etc., the establishment of boring a hole again; Arrange cushion block and plastic soft zone bar, penetrate with nylon rope in the hole of cushion block, plastic soft zone bar and fixedly be woven into mat.
Do the making of each cushion block and adopt carbon composite usually, be generally powdered carbon, resin and coagulating agent etc. and proportionally dispose, after the mixing, insert mould after, can solidify after quiet the putting and form.Like Chinese invention patent CN200510060662.9; A kind of environment-friendly type charcoal composite material, this environment-friendly type charcoal composite material comprises following component by the percentage of gross weight: resin 10%～50%, fiber 1%～20%, powdered carbon 40%～80%, quartz or crystal powder 0.5%～2%, aluminium hydroxide 1%～10%.Its technology does, is ready to mould earlier, gets the powdered carbon that crushes, and joins in the resin to stir; Adding aluminum hydroxide stirs with quartzy or quartzy in resin; Adding the curing agent that is complementary with resin stirs; Use the thermometer probe temperature, and observe the resin consistence,, the resin that mixes is filled in the mould if when temperature or resin consistence change; Mold pressing makes material reach desired shapes, then curing molding.
The structure of the charcoal health mat of prior art and the problem that processing method mainly exists thereof have: the one, and processing technology is complicated, pours into a mould single cushion block before this, through sanding thorn, boring, also has the perforation establishment then, and production efficiency is low, and the production cycle is long; The 2nd, can produce dust during cushion block boring, if quality control is not in place, scrappage is high; The 3rd, the outer ring with mat between every row cushion block must be provided with the plastic soft zone bar, and cost is high.
Summary of the invention
Main purpose of the present invention is to provide a kind of charcoal health mat, and its technology is simple, and the process-cycle is short, and production efficiency is high, and has reduced processing cost effectively.
For reaching above-mentioned purpose, invent a kind of processing method of charcoal health mat, be ready to carbon composite, to insert in the mould, one-shot forming is the charcoal health mat semi-finished product of cushion, its working (machining) efficiency is high, can reduce cost greatly.
The technical scheme that technical problem adopted that the present invention solves is:
A kind of charcoal health mat comprises the even cushion that becomes arranged evenly of nylon rope and some cushion block, cushion blocks that contain charcoal, it is characterized in that connecting with nylon rope between the vertical and horizontal of each cushion block, and nylon rope is embedded in the cushion block.
During practical implementation, each cushion block vertically between be that one group of nylon rope connects, each cushion block laterally between be that two groups of nylon ropes connect.Also can be each cushion block vertically between be that two groups of nylon ropes connect, each cushion block laterally between be that one group of nylon rope connects.Also can all use one group of nylon rope to connect between the vertical and horizontal of each cushion block.The group of the nylon rope that adopts between cushion block usually is several to be confirmed according to width corresponding between cushion block, between narrow cushion block, adopts one group of nylon rope just passable.
Technical scheme of the present invention adopts nylon rope to be embedded in the cushion block; The pourable one of nylon rope and cushion block; Cushion block is connected firmly, and has reduced technologies such as boring, perforation, does not have the dust waste of boring; Outer ring with mat between every in addition row cushion block can not be provided with the plastic soft zone bar, greatly reduces cost.
A kind of charcoal health mat preparation method is characterized in that comprising at least that mould prepares, is provided with that connecting line, carbon composite are prepared, are poured into mould, semi-finished product constitute, wherein:
Mould is prepared, and is to be ready to and the cushion block of the charcoal health mat of the made corresponding mould that is arranged in groove that distributes, and alternate being provided with of each groove placed the slot that the connection nylon rope is used.The shape of cushion block is identical with groove shapes, in the specific implementation, if cushion block surface design pattern is arranged, also correspondingly on the groove be provided with corresponding recessed or protruding pattern, through after being poured into the mould operation, pattern can form on cushion block.On the cushion block, modally for being provided with some salient points the user is present, when lying, certain massage effect is arranged, corresponding mould groove is provided with some concave points, cushion block through Mold Making after, can form some salient points.
Connecting line is set, and is to be placed on nylon rope on the alternate slot of the groove of mould.
Carbon composite is prepared, and is ready for the carbon composite that is cast in mould.Carbon composite in the prior art, has been used widely for pouring into a mould the material of the cushion block that contains charcoal, and its prescription has multiple.Be generally powdered carbon, resin and coagulating agent etc. and proportionally dispose, after the mixing, insert mould after, can solidify after quiet the putting, the prescription of carbon composite is a prior art, in the single cushion block of making the charcoal health mat, is used widely.
Being poured into mould, is to be cast in carbon composite in the mould, fills up groove, is located at nylon rope and carbon composite cast one in the groove.
Semi-finished product after the carbon composite that is cast in mould solidifies the demoulding, are formed into the charcoal health mat semi-finished product of required cushion.
During practical implementation, mould adopts materials such as silicon rubber, epoxy resin.The preferred silicon rubber mould that adopts.Because silicon rubber mould has good flexibility and elasticity, the part that can make complex structure, meticulous, the no pattern draft of decorative pattern even have down pattern draft and have dark groove class, fabrication cycle is short, and parts quality is high.Adopt silicon rubber mould, because the silicon rubber good springiness, the slot between groove is for forming with standardized otch of cutter, when nylon rope places slot, and the otch flexible fastening of silicon rubber.
During practical implementation, carbon composite is prepared: the carbon composite prescription is: powdered carbon 40%～80%, resin 10%～50%, coagulating agent 1%～15%, water 0～10%; Be poured into mould: be to be cast in the prescription of above-mentioned carbon composite in the mould, quiet putting more than 8 hours solidified.
During practical implementation, the two ends head that is embedded in the nylon rope in the cushion block becomes round end with high temperature melt.The round end at the two ends of nylon rope is cast in the cushion block, further improves the fastness of its connection.
This charcoal health mat semi-finished product can according to circumstances adopt the finished product that technologies such as sanding thorn, surface treatment are processed into to be needed.
Because charcoal itself has loose structure and stronger characterization of adsorption, poisonous, the harmful substance that can will adsorb are decomposed into nontoxic, harmless carbon dioxide and water, and have antibacterial, bactericidal action; Therefore the present invention can effectively purify air in the room; Remove stench, absorbing sweat removes peculiar smell, cool and comfortable; Eliminate the infringement of chemical substance, can be widely used in occasions such as cushion in indoor mattress, summer sleeping mat, pillow and the car, back of the body pad human body.
The invention has the beneficial effects as follows:
1, the present invention can save between every row cushion block of prior art and the outer ring of mat is provided with the plastic soft zone bar, has reduced technologies such as boring, perforation, does not have the dust waste of boring, greatly reduces cost;
2, charcoal health mat semi-finished product adopt Mould Machining, its high conformity;
3, the nylon rope link is embedded in the cushion block, the cast one, and its intensity improves greatly, and in use, cushion block is connected firmly;
4, do not produce the dust of boring, improved the environment of production operation, good environmental protection;
5, prepare, be provided with connecting line, carbon composite preparation, be poured into mould, semi-finished product step through mould, can realize pile line operation of the present invention, production efficiency improves greatly.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the charcoal health mat structural representation of the embodiment of the invention 1;
Fig. 2 is the mould structure sketch map of the embodiment of the invention 1 processing method;
Fig. 3 is provided with the connecting line sketch map in the mould of the embodiment of the invention 1 processing method;
Fig. 4 is that the carbon composite of the embodiment of the invention 1 processing method is poured into sketch map behind the mould;
Fig. 5 is the nylon rope structural representation of the embodiment of the invention 1;
Fig. 6 is the charcoal health mat structural representation of the embodiment of the invention 2;
Fig. 7 is provided with the connecting line sketch map in the mould of the embodiment of the invention 2 processing methods.
Among the figure: 1, cushion block 2, nylon rope 21, round end 3, mould 31, groove 32, slot
The specific embodiment
Extremely shown in Figure 13 according to Fig. 1 below, the embodiment of the invention is stated:
Embodiment 1:
Like Fig. 1, a kind of charcoal health mat comprises the even cushion that becomes arranged evenly of nylon rope and the some cushion blocks 1 that contain charcoal, cushion block 1, and each is with 2 connections of two groups of nylon ropes between the vertical and horizontal of each cushion block, and nylon rope 2 is embedded in the cushion block 1.
The processing method of a kind of charcoal health mat of the embodiment of the invention 1 by: comprise that mould prepares, is provided with that connecting line, carbon composite are prepared, are poured into mould, semi-finished product are constituted, wherein:
Mould is prepared, and mould adopts silicon rubber mould, and mould is seen shown in Figure 2.The corresponding groove 31 that becomes arranged evenly of the cushion block 1 of mould 3 and Fig. 1 and charcoal health mat required making, 31 of each grooves are provided with places the slot 32 that connects nylon rope 2 usefulness, and slot 32 is for forming with standardized otch of cutter.
Connecting line is set, as shown in Figure 3, be to be placed on nylon rope 2 on the alternate slot 32 of the groove 31 of mould 3, the two ends head of nylon rope 2 becomes round end 21 with high temperature melt, and nylon rope is as shown in Figure 5.
Carbon composite is prepared, and carbon composite is prepared: the carbon composite prescription is: powdered carbon 40%～80%, resin 10%～50%, coagulating agent 1%～15%; Water 0～10%
Be poured into mould: be to be cast in the prescription of above-mentioned carbon composite in the mould 3, form as shown in Figure 4ly that quiet putting more than 8 hours solidified.
Semi-finished product, after the carbon composite that is cast in mould 3 solidified the demoulding, 1 of each cushion block connected into the charcoal health mat semi-finished product of required cushion with nylon rope 2, and the semi-finished product of formation are as shown in Figure 1.
This charcoal health mat semi-finished product adopt the finished product that technologies such as sanding thorn, surface treatment are processed into to be needed.
Embodiment 2:
Like Fig. 6, a kind of charcoal health mat comprises the even cushion that becomes arranged evenly of nylon rope and the some cushion blocks 1 that contain charcoal, cushion block 1, each cushion block vertically be that one group of nylon rope 2 connects, each cushion block laterally be that two groups of nylon ropes 2 connect.
The processing method and the embodiment 1 of a kind of charcoal health mat of the embodiment of the invention 2 are basic identical, comprise that also mould prepares, is provided with that connecting line, carbon composite are prepared, are poured into mould, semi-finished product constitute.
Wherein in the connecting line step is set, as shown in Figure 7, longitudinally nylon rope of nylon rope 2 usefulness through slot 32 be applied in mould about; Horizontal nylon rope 2, segmentation are placed on the alternate slot 32 of the groove 31 of mould 3, and nylon rope 2 length in groove 31 are at least 1/3 of respective slot 31 width, and the two ends head of nylon rope 2 becomes round end 21 with high temperature melt, and nylon rope is as shown in Figure 5.
After the carbon composite that is cast in mould at last solidified the demoulding, 1 of each cushion block connected into the charcoal health mat semi-finished product of required cushion with nylon rope 2, and the semi-finished product of formation are as shown in Figure 6.
Claims (8)
1. a charcoal health mat comprises the even cushion that becomes arranged evenly of nylon rope and some cushion block, cushion blocks that contain charcoal, it is characterized in that connecting with nylon rope between the vertical and horizontal of each cushion block, and nylon rope is embedded in the cushion block.
2. a kind of charcoal health mat according to claim 1, it is characterized in that each cushion block vertically between be that one group of nylon rope connects, each cushion block laterally between be that two groups of nylon ropes connect.
3. a kind of charcoal health mat according to claim 1, it is characterized in that each cushion block vertically between be that two groups of nylon ropes connect, each cushion block laterally between be that one group of nylon rope connects.
4. a kind of charcoal health mat according to claim 1 is characterized in that all using between the vertical and horizontal of each cushion block one group of nylon rope to connect.
5. the processing method of a kind of charcoal health mat according to claim 1 is characterized in that comprising at least that mould prepares, is provided with that connecting line, carbon composite are prepared, are poured into mould, semi-finished product constitute, wherein:
Mould is prepared, and is to be ready to and the cushion block of the charcoal health mat of the made corresponding mould that is arranged in groove that distributes, and alternate being provided with of each groove placed the slot that the connection nylon rope is used;
Connecting line is set, and is to be placed on nylon rope on the alternate slot of the groove of mould;
Carbon composite is prepared, and is ready for the carbon composite that is cast in mould;
Being poured into mould, is to be cast in carbon composite in the mould, fills up groove, is located at nylon rope and carbon composite cast one in the groove;
Semi-finished product after the carbon composite that is cast in mould solidifies the demoulding, form the charcoal health mat semi-finished product of required cushion.
6. the processing method of a kind of charcoal health mat according to claim 5 is characterized in that said mould is a silicon rubber mould.
7. the processing method of a kind of charcoal health mat according to claim 5 is characterized in that in said Mould Machining, the carbon composite prescription is: powdered carbon 40%～80%, resin 10%～50%, coagulating agent 1%～15%, water 0～10%; Described being poured in the Mould Machining is to be cast in the prescription of above-mentioned carbon composite in the mould, and quiet putting more than 8 hours solidified.
8. according to the processing method of claim 5,6 or 7 described a kind of charcoal health mats, it is characterized in that the two ends head of nylon rope becomes round end with high temperature melt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102214567A CN102429493A (en) | 2011-07-21 | 2011-07-21 | Carbon healthcare mattress and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102214567A CN102429493A (en) | 2011-07-21 | 2011-07-21 | Carbon healthcare mattress and processing method |
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| CN102429493A true CN102429493A (en) | 2012-05-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN2011102214567A Pending CN102429493A (en) | 2011-07-21 | 2011-07-21 | Carbon healthcare mattress and processing method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1048157A (en) * | 1989-06-21 | 1991-01-02 | 大冶钢厂医院 | A kind of preparation technology of medical pelletron |
| JP2004181044A (en) * | 2002-12-05 | 2004-07-02 | Tks Engineering:Kk | Foamed polyurethane mat containing charcoal, and its processing method |
| CN1737054A (en) * | 2005-09-07 | 2006-02-22 | 管宁章 | Environment-friendly type charcoal composite material and its preparation method |
| CN200984012Y (en) * | 2006-10-26 | 2007-12-05 | 管民章 | Charcoal health pad |
| CN202161028U (en) * | 2011-07-21 | 2012-03-14 | 刘振躬 | Carbon health-care cushion |
-
2011
- 2011-07-21 CN CN2011102214567A patent/CN102429493A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1048157A (en) * | 1989-06-21 | 1991-01-02 | 大冶钢厂医院 | A kind of preparation technology of medical pelletron |
| JP2004181044A (en) * | 2002-12-05 | 2004-07-02 | Tks Engineering:Kk | Foamed polyurethane mat containing charcoal, and its processing method |
| CN1737054A (en) * | 2005-09-07 | 2006-02-22 | 管宁章 | Environment-friendly type charcoal composite material and its preparation method |
| CN200984012Y (en) * | 2006-10-26 | 2007-12-05 | 管民章 | Charcoal health pad |
| CN202161028U (en) * | 2011-07-21 | 2012-03-14 | 刘振躬 | Carbon health-care cushion |
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Application publication date: 20120502 |