CN102425678A - Mobile sealed valve - Google Patents
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- CN102425678A CN102425678A CN2011103989021A CN201110398902A CN102425678A CN 102425678 A CN102425678 A CN 102425678A CN 2011103989021 A CN2011103989021 A CN 2011103989021A CN 201110398902 A CN201110398902 A CN 201110398902A CN 102425678 A CN102425678 A CN 102425678A
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Abstract
本发明公开了一种移动式密封阀门,属于阀门技术领域,其技术要点包括阀体,在阀体内设有阀芯,其中所述的阀体上设有与阀芯相配合的移动阀座,在阀体上设有定位凹槽,所述的移动阀座活动设置在定位凹槽内,移动阀座与定位凹槽配合形成有密闭的压力室,压力室与外部压力源管路连接,通过压力驱动使移动阀座在靠近阀芯和远离阀芯之间移动;本发明旨在提供一种结构紧凑、使用方便且效果好的移动式密封阀门;用于控制介质在管道中的流动。
The invention discloses a movable sealing valve, which belongs to the technical field of valves, and its technical points include a valve body in which a valve core is arranged, wherein the valve body is provided with a movable valve seat matched with the valve core, There is a positioning groove on the valve body, and the movable valve seat is movably arranged in the positioning groove, and the moving valve seat cooperates with the positioning groove to form a closed pressure chamber, which is connected with an external pressure source pipeline, and through Driven by pressure, the movable valve seat moves between close to the valve core and away from the valve core; the present invention aims to provide a compact, easy-to-use and effective movable sealing valve; used to control the flow of medium in the pipeline.
Description
技术领域 technical field
本发明涉及一种阀门,更具体地说,尤其涉及一种移动式密封阀门。The present invention relates to a valve, more particularly, to a movable sealing valve.
背景技术 Background technique
在各类阀门的使用中,球阀与蝶阀的应用范围很广。其有结构简单、开关迅速、故障率低的优点。它们都是通过旋转球体或是蝶板90°来实现开关的。人们在长期使用过程中,根据使用的经验和特殊工况使用下反馈的信息,在已知优点的基础上,提出了更高的要求。主要目的是实现如前所说的“低磨损、低损耗、轻扭矩、长寿命、环保及节能”等的要求。特别在低温、高温、高压、颗粒与粉未介质下使用时,更迫切希望结构的改进来满足其使用要求。随着硬密封球阀、蝶阀应用的扩大,在减少密封付之间的磨损,降低开关时需要的扭矩,延长阀门的使用寿命等,同样具有迫切的实际用途。球阀与蝶阀的密封付存在不足的地方,主要如下几个方面:(1)阀座密封面与球体或蝶板长期抱紧式贴合,阀座(软密封)材料容易由弹性变形转化为塑性变形,随着时间的推移,密封效能降低。(2)在频繁的开关过程中,阀座密封面与球体或蝶板始终处于磨擦,易于损坏密封面,影响使用寿命。(3)在管道介质为颗粒、粉未时,有些介质易于粘附密封面上,旋转时加大摩擦和阻力,在关闭过程中,由于通道越来越狭小,高速流动的介质,也容易冲蚀阀座密封面,影响使用寿命。(4)由于阀座密封面与球体或蝶板是常接触状态,因而阀门开关过程中相应需要较大的开关力矩,对于高压、大口径阀门此情况将更加明显。在针对上述不足的情况下,目前普遍采用的方法是蝶阀设计成双偏心、三偏心,虽然可以解决一些问题,但增加了制造难度。球阀设计有导杆球阀、偏心半球球阀、弹性涨套球球阀等等,这些改进使产品结构复杂,外形增大,工艺难度加大,制造成本增加。由于这些新结构要素,在运转过程中也存在磨损,易于损坏,反过来又制约了阀门的使用寿命。In the use of various valves, ball valves and butterfly valves have a wide range of applications. It has the advantages of simple structure, fast switching and low failure rate. They all realize the switch by rotating the sphere or butterfly plate 90°. During the long-term use, people put forward higher requirements on the basis of the known advantages based on the experience of use and the feedback information under special working conditions. The main purpose is to achieve the requirements of "low wear, low loss, light torque, long life, environmental protection and energy saving" as mentioned above. Especially when it is used in low temperature, high temperature, high pressure, granular and powdery medium, it is more urgent to improve the structure to meet its use requirements. With the expansion of the application of hard-sealed ball valves and butterfly valves, it is also of urgent practical use to reduce the wear between the seals, reduce the torque required for switching, and prolong the service life of the valve. There are deficiencies in the sealing of ball valves and butterfly valves, mainly in the following aspects: (1) The sealing surface of the valve seat is tightly attached to the ball or butterfly plate for a long time, and the material of the valve seat (soft seal) is easily transformed from elastic deformation to plastic Deformation, which reduces sealing effectiveness over time. (2) In the frequent switching process, the sealing surface of the valve seat is always in friction with the ball or butterfly plate, which is easy to damage the sealing surface and affect the service life. (3) When the pipeline medium is granular or powdery, some medium is easy to adhere to the sealing surface, increasing friction and resistance during rotation. During the closing process, because the channel becomes narrower and narrower, the high-speed flowing medium is also easy to flush Corrosion of the sealing surface of the valve seat will affect the service life. (4) Since the sealing surface of the valve seat is in constant contact with the sphere or butterfly plate, a relatively large switching torque is required during the valve switching process. This situation will be more obvious for high-pressure and large-diameter valves. In the case of addressing the above-mentioned deficiencies, the method commonly used at present is to design the butterfly valve with double eccentricity and triple eccentricity. Although it can solve some problems, it increases the difficulty of manufacture. Ball valve designs include guide rod ball valves, eccentric hemispherical ball valves, elastic sleeve ball valves, etc. These improvements make the product structure complicated, the shape enlarged, the process difficulty increased, and the manufacturing cost increased. Due to these new structural elements, there is also wear and tear during operation, which is easily damaged, which in turn restricts the service life of the valve.
发明内容 Contents of the invention
本发明的目的在于针对上述现有技术的不足,提供一种结构紧凑、使用方便且效果好的移动式密封阀门。The object of the present invention is to provide a movable sealing valve with compact structure, convenient use and good effect in view of the above-mentioned deficiencies in the prior art.
本发明的技术方案是这样实现的:一种移动式密封阀门,包括阀体,在阀体内设有阀芯,其中所述的阀体上设有与阀芯相配合的移动阀座,在阀体上设有定位凹槽,所述的移动阀座活动设置在定位凹槽内,移动阀座与定位凹槽配合形成有密闭的压力室,压力室与外部压力源管路连接,通过压力驱动使移动阀座在靠近阀芯和远离阀芯之间移动。The technical solution of the present invention is realized in the following way: a movable sealing valve includes a valve body, and a valve core is arranged in the valve body, wherein the valve body is provided with a movable valve seat matched with the valve core, and There is a positioning groove on the body, and the movable valve seat is set in the positioning groove. The movable valve seat cooperates with the positioning groove to form an airtight pressure chamber, which is connected to the external pressure source pipeline and driven by pressure. Moves the moving seat between close to and away from the spool.
上述的移动式密封阀门中,所述的移动阀座为弹性件,弹性件与定位凹槽配合形成密闭的压力室,在压力室上设有与外部压力源管路连接的第一通孔;当向压力室内增加压力时,弹性件朝阀芯方向膨胀并与阀芯配合形成密封面;当压力室内的压力排出时,弹性件收缩并与阀芯分离。In the above-mentioned movable sealing valve, the movable valve seat is an elastic member, and the elastic member cooperates with the positioning groove to form a closed pressure chamber, and a first through hole connected to an external pressure source pipeline is provided on the pressure chamber; When pressure is added to the pressure chamber, the elastic member expands towards the valve core and cooperates with the valve core to form a sealing surface; when the pressure in the pressure chamber is discharged, the elastic member shrinks and separates from the valve core.
上述的移动式密封阀门中,所述的移动阀座由移动座和设置在移动座上的驱动凸条构成;所述的定位凹槽侧壁上设有与驱动凸条适应的凹槽,所述的压力室由移动座配合凹槽形成,所述的驱动凸条位于该压力室内,在驱动凸条两边的压力室侧壁上分别设有与外部压力源管路连接的第二通孔。In the above-mentioned movable sealing valve, the movable valve seat is composed of the movable seat and the driving convex strip arranged on the movable seat; the side wall of the positioning groove is provided with a groove adapted to the driving convex strip, so The above-mentioned pressure chamber is formed by a movable seat matched with a groove, and the above-mentioned driving protrusion is located in the pressure chamber, and the side walls of the pressure chamber on both sides of the driving protrusion are respectively provided with second through holes connected with external pressure source pipelines.
上述的移动式密封阀门中,所述的移动座与阀芯相对的端面上设有第一密封圈。In the above-mentioned movable sealing valve, a first sealing ring is provided on the end surface of the movable seat opposite to the valve core.
上述的移动式密封阀门中,所述的移动座与定位凹槽之间的接触部设有第二密封圈。In the above movable sealing valve, the contact portion between the moving seat and the positioning groove is provided with a second sealing ring.
上述的移动式密封阀门中,所述的外部压力源为压缩空气源。In the above movable sealing valve, the external pressure source is a compressed air source.
本发明采用上述结构后,通过移动阀座,与阀芯配合,实现移动式的密封,即:在外部压力源与压力室的配合下,当阀芯需要开启时,先移开阀座,再转动阀芯;当阀芯需要半闭时,先转动阀芯至关闭位,再移动阀座至关闭位与阀芯配合形成密封面。这样可以实现阀芯的无磨损开启和关闭,可以大大提高阀门的使用寿命,同时保证密封的效果,After adopting the above-mentioned structure, the present invention realizes movable sealing by moving the valve seat and cooperating with the valve core. Turn the spool; when the spool needs to be half-closed, first turn the spool to the closed position, then move the valve seat to the closed position to cooperate with the spool to form a sealing surface. In this way, the valve core can be opened and closed without wear, which can greatly improve the service life of the valve, and at the same time ensure the sealing effect.
附图说明 Description of drawings
下面结合附图中的实施例对本发明作进一步的详细说明,但并不构成对本发明的任何限制。The present invention will be described in further detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.
图1是本发明具体实施例1的结构示意图;Fig. 1 is the structural representation of
图2是图1中阀门闭合时A处的局部放大示意图;Fig. 2 is a partially enlarged schematic diagram of A when the valve in Fig. 1 is closed;
图3是图1中阀门开启时A处的局部放大示意图;Fig. 3 is a partial enlarged schematic diagram of A when the valve is opened in Fig. 1;
图4是本发明具体实施例2的结构示意图;Fig. 4 is the structural representation of
图5是图4中阀门闭合时B处的局部放大示意图;Fig. 5 is a partially enlarged schematic diagram of place B when the valve is closed in Fig. 4;
图6是图4中阀门开启时B处的局部放大示意图;Fig. 6 is a partially enlarged schematic diagram of place B when the valve is opened in Fig. 4;
图7是本发明具体实施例3的结构示意图;Fig. 7 is a schematic structural view of a
图8是图7中阀门闭合时C处的局部放大示意图;Fig. 8 is a partially enlarged schematic diagram at C when the valve in Fig. 7 is closed;
图9是图7中阀门开启时C处的局部放大示意图;Fig. 9 is a partially enlarged schematic diagram at C when the valve is opened in Fig. 7;
图10是本发明具体实施例4的结构示意图;Fig. 10 is a schematic structural view of
图11是图10中阀门闭合时D处的局部放大示意图;Fig. 11 is a partially enlarged schematic diagram at D when the valve in Fig. 10 is closed;
图12是图10中阀门开启时D处的局部放大示意图;Fig. 12 is a partially enlarged schematic diagram at D when the valve is opened in Fig. 10;
图中:阀体1、阀芯2、移动阀座3、定位凹槽4、压力室5、第一通孔6、移动座3a、驱动凸条3b、第二通孔7、第一密封圈8、第二密封圈9、阀杆10、套筒11、阀轴12。In the figure:
具体实施方式 Detailed ways
实施例1Example 1
本发明在三片式球阀中的应用Application of the present invention in three-piece ball valve
参阅图1至图3所示,本发明的一种移动式密封阀门,包括阀体1,阀体由左右体和中体构成,在中体上穿设有阀杆10,在阀杆与中体的接触部之间设有常规的轴套、垫圈、密封圈等部件,在阀杆10上设有球形的阀芯2,在阀体1上设有与阀芯2相配合的环形的移动阀座3,在阀体1上设有定位凹槽4,定位凹槽4由阀体1和套设在阀体1内的套筒11构成,这种结构方便定位凹槽4的加工和成形,所述的移动阀座3活动设置在定位凹槽4内,移动阀座3与定位凹槽4配合形成有密闭的压力室5,压力室5与外部压力源管路连接,通过压力驱动使移动阀座3在靠近阀芯2和远离阀芯2之间移动;具体地,移动阀座3由移动座3a和设置在移动座3a上的驱动凸条3b构成;所述的定位凹槽4侧壁上设有与驱动凸条3b相适应的凹槽,所述的移动座3a活动设置在定位凹槽4内,所述的压力室5由移动座3a配合凹槽形成,所述的驱动凸条3b位于该压力室5内,在驱动凸条3b两边的压力室5侧壁上分别设有与外部压力源管路连接的第二通孔7,本实施例中的外部压力源优选为压缩空气源,即由空压机提供,同时在连接两个第二通孔7的管路上设置电磁阀,通过电磁阀控制管路的开启和关闭;进一步地,在移动座3a与阀芯2相对的端面上设有第一密封圈8,同时在移动座3a与定位凹槽4之间的接触部设有第二密封圈9。Referring to Figures 1 to 3, a movable sealing valve of the present invention includes a
具体使用时,当需要开启阀门时,首先通过电磁阀开启相应的第二通孔7,往压力室5内充入气压驱动驱动凸条3b带动移动座3a沿着定位凹槽4朝远离阀芯2的方向移动,然后再转动阀芯2;当需要关闭阀门时,先转动阀芯2至闭合位,然后再通过电磁阀开启另一个第二通孔7,同时关闭之前开启的第二通孔7,通过气压推动驱动凸条3b带动移动座3a沿着定位凹槽4朝阀芯2的方向移动,使移动座3a前端的第一密封圈8与阀芯2接触形成密封面。压力室5的容积,根据阀门密封付需要的密封比压计算;密闭压力室5的压力与推动移动阀座3的运动速度,根椐阀门的公称压力及阀门口径计算;关闭阀门时,移动阀座3的移动速度应得到控制,防止撞击损坏。从而实现阀门的低磨损、低损耗、轻扭矩、长寿命、环保及节能的性能。In specific use, when the valve needs to be opened, the corresponding second through
实施例2Example 2
本发明在单阀座半球球阀中的应用Application of the present invention in single seat hemispherical ball valve
参阅图4至图6所示,是将本发明的一种移动式密封阀门的结构应用于单阀座半球球阀中的具体方式,其结构与传统的单阀座半球球阀基本相同,不同之处在于采用了移动式的阀座,其中的移动阀座3的安装方式以及使用方式与实施例1相同,使用效果也基本相同。Referring to Fig. 4 to Fig. 6, it is a specific way to apply the structure of a mobile sealing valve of the present invention to a single-seat hemispherical ball valve. The reason is that a movable valve seat is adopted, and the installation method and usage method of the
实施例3Example 3
本发明在蝶阀中的应用之一One of the applications of the present invention in butterfly valves
参阅图7至图9所示,是将本发明的一种移动式密封阀门的结构应用于蝶阀中的具体方式,其结构与传统的蝶阀基本相同,不同之处在于采用了移动式的阀座,其中的移动阀座3的安装方式以及使用方式与实施例1相同,使用效果也基本相同。Referring to Fig. 7 to Fig. 9, it is a specific way of applying the structure of a movable sealing valve of the present invention to a butterfly valve. Its structure is basically the same as that of a traditional butterfly valve, except that a movable valve seat is used , where the installation and use of the
实施例4Example 4
本发明在蝶阀中的应用之二The second application of the present invention in butterfly valve
参阅图10至图12所示,本发明的一种移动式密封阀门,包括阀体1,在阀体1上活动设有阀轴12,在阀轴12与阀体1的接触部之间设有常规的轴套、垫圈、密封圈等部件,在阀杆10上设有蝶板形的阀芯2,在阀体1上设有与阀芯2相配合的环形的移动阀座3,在阀体1上设有环形的定位凹槽4,定位凹槽4由阀体1和套设在阀体1内的套筒11构成,这种结构方便定位凹槽4的加工和成形,所述的移动阀座3活动设置在定位凹槽4内,移动阀座3与定位凹槽4配合形成有密闭的压力室5,压力室5与外部压力源管路连接,通过压力驱动使移动阀座3在靠近阀芯2和远离阀芯2之间移动;具体地,本实施例中的移动阀座3为弹性件,弹性件与定位凹槽4配合形成密闭的压力室5,在压力室5上设有与外部压力源管路连接的第一通孔6;当向压力室5内增加压力时,弹性件朝阀芯2方向膨胀并与阀芯2配合形成密封面;当压力室5内的压力排出时,弹性件收缩并与阀芯2分离,然后阀芯2再旋转完成阀门的开启。其工作方式与实施例1基本相同。Referring to Figures 10 to 12, a movable sealing valve of the present invention includes a
该发明主要适用于三片式球阀、单阀座半球球阀及蝶阀。适用规格为DN100~1000;压力PN1.0~10Mpa;温度-20°~450°。同时适用于软密封和硬密封两种方式。The invention is mainly applicable to three-piece ball valves, single-seat hemispherical ball valves and butterfly valves. Applicable specifications are DN100~1000; pressure PN1.0~10Mpa; temperature -20°~450°. At the same time, it is suitable for both soft seal and hard seal.
Claims (6)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2014161207A1 (en) * | 2013-04-04 | 2014-10-09 | Qiu Jinquan | New high-pressure micro-torque ball valve |
| CN112833210A (en) * | 2021-01-05 | 2021-05-25 | 洛阳三旋特种阀门有限公司 | High-pressure quick-opening ball valve |
| CN113685574A (en) * | 2021-09-03 | 2021-11-23 | 浙江力诺流体控制科技股份有限公司 | Ball valve of external air source control valve seat |
| CN114838154A (en) * | 2022-04-07 | 2022-08-02 | 苏航 | Hydraulic forced sealing structure and sealing method for valve |
| CN116292956A (en) * | 2023-02-14 | 2023-06-23 | 苏航 | Hydraulic control floating valve seat reciprocating movement mechanism and moving method for valve |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014161207A1 (en) * | 2013-04-04 | 2014-10-09 | Qiu Jinquan | New high-pressure micro-torque ball valve |
| CN112833210A (en) * | 2021-01-05 | 2021-05-25 | 洛阳三旋特种阀门有限公司 | High-pressure quick-opening ball valve |
| CN113685574A (en) * | 2021-09-03 | 2021-11-23 | 浙江力诺流体控制科技股份有限公司 | Ball valve of external air source control valve seat |
| CN114838154A (en) * | 2022-04-07 | 2022-08-02 | 苏航 | Hydraulic forced sealing structure and sealing method for valve |
| CN116292956A (en) * | 2023-02-14 | 2023-06-23 | 苏航 | Hydraulic control floating valve seat reciprocating movement mechanism and moving method for valve |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102425678B (en) | 2014-05-14 |
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Denomination of invention: Mobile sealing valve Granted publication date: 20140514 Pledgee: Guangdong Xingning Rural Commercial Bank Co.,Ltd. Pledgor: GUNAGDONG MINGZHU FLUID MACHINERY Co.,Ltd. Registration number: Y2024980056656 |
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