CN102425035A - Braided composite heat insulation layer and preparation method thereof - Google Patents
Braided composite heat insulation layer and preparation method thereof Download PDFInfo
- Publication number
- CN102425035A CN102425035A CN2011103214085A CN201110321408A CN102425035A CN 102425035 A CN102425035 A CN 102425035A CN 2011103214085 A CN2011103214085 A CN 2011103214085A CN 201110321408 A CN201110321408 A CN 201110321408A CN 102425035 A CN102425035 A CN 102425035A
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- fibre bundle
- insulation layer
- thermal insulation
- woven composite
- heat insulation
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- 239000002131 composite material Substances 0.000 title claims abstract description 38
- 238000009413 insulation Methods 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 33
- 238000009954 braiding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 239000011261 inert gas Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 12
- 238000002679 ablation Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 230000032798 delamination Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
The invention relates to a braided composite heat insulation layer and a preparation method thereof, and belongs to the technical field of braided composites. The braided composite heat insulation layer is characterized in that: hollow rods made of composite are braided on members to be insulated. The braided composite heat insulation layer has the advantages of good heat insulation effect, excellent in-plane mechanical property, light mass, low maintenance cost, excellent corrosion resistance and the like, and is difficult to damage and easy to process and form.
Description
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Technical field
The present invention relates to a kind of woven composite thermal insulation layer and preparation method thereof, belong to the woven composite technical field.
Background technology
Along with going deep into of the extensive use of composite and people practice and theoretical research, for the development of woven composite provides the foundation at aspects such as raw material, combination process, interface theory, complex effects.Woven composite is that fibre bundle is woven into required preform constructions spare according to certain order and rule, carries out the dipping and the curing of matrix material with it as strengthening skeleton then.Braided material improvement has structurally increased substantially material property, and the braiding system of globality makes material not have the interlayer problem, and outstanding anti-vertical resolution is arranged, and the opposing cracking is superior to flaggy formula composite with tired performance.Woven composite also has good damping performance and ablation resistance breakage resistant luer performance except high ratio modulus with composite, high specific strength, high-fracture toughness, characteristics such as shock-resistant.The heat conductivility of different woven composites is different, and made woven composite insulating layer structure also can be different.Referring to list of references " composite fibre furnace lining and have the annular furnace of this furnace lining " (Xie Lin, Dong Lijun. the Beijing JingCheng Fenghuang Industry stove Engineering Technology Co., Ltd).Though that this composite fibre furnace lining has is not fragile, maintenance cost is low, structure processing, be shaped and assemble advantages such as simple, its effect of heat insulation is bad.
Summary of the invention
The object of the invention is to propose a kind of woven composite thermal insulation layer and preparation method thereof, with solving the bad shortcoming of composite heat shield structural heat-insulation effect.
A kind of woven composite thermal insulation layer is worked out by fibre bundle, it is characterized in that: above-mentioned fibre bundle has hollow structure, and is sealed with inert gas with segmented mode in the hollow structure; Above-mentioned fibre bundle is removed the material part behind the hollow structure, and its wall thickness is non-homogeneous form, and main load-carrying surface wall thickness is bigger than inferior load-carrying surface wall thickness.
The preparation method of above-mentioned woven composite thermal insulation layer is characterized in that comprising following process: (1), utilize fusible material as core, and preparation has the fibre bundle of hollow structure; (2), in the fibre bundle hollow structure, charge into inert gas and segmented seal; (3), utilize above-mentioned fibre bundle to carry out the braiding of insulating layer structure; Wherein revolving structure or hyperbolic structure utilize fiber cross section to work out for the fibre bundle of circle; Curved-surface structure that curvature is less or planar structure, utilizing fiber cross section is that square fibre bundle is worked out; Prism structure, utilizing fiber cross section is that non-square polygonal fibre bundle is worked out.
The inert gas of sealing though fibre strength reduces a little, reaches better effect of heat insulation in the above-mentioned hollow structure.The composite rod member of the hollow that the present invention adopts has in light weightly, and temperature tolerance is good, and thermal conductivity is low, and thermal insulation is good, and delamination resistance can be good, advantages such as the good and breakage resistant luer of anti-ablation performance of damping performance.
Description of drawings
Fig. 1 is a woven composite quadrature insulating layer structure sketch map;
Fig. 2 is a woven composite oblique insulating layer structure sketch map;
Fig. 3 is the used hollow rods square-section sketch map of braiding;
Fig. 4 is the used hollow rods ring section sketch map of braiding.
The specific embodiment
To understand in order technical characterictic of the present invention, result of use being had more clearly, it to be described.
The composite rod member of the hollow that the present invention adopts; Have advantages such as in light weight, that temperature tolerance good, thermal conductivity is low, thermal insulation is good; Also having the woven composite delamination resistance can be good, and the good and breakage resistant luer of anti-ablation performance of damping performance has been widened the Application Areas of woven composite greatly.In addition, can also be woven to different decorative patterns, the woven composite insulating layer structure is designed according to concrete environment, concrete requirement.
According to concrete operating position, the cross sectional shape of the composite rod member of hollow can be square (Fig. 3), annular multiple shapes such as (Fig. 4), and the rod member wall thickness can be adjusted as required.In the fibre bundle of hollow, inert gas can be filled, better function of heat insulation can be played.In the braiding process, can form different decorative patterns according to concrete requirement braiding; Angle during braiding not only can be a quadrature; Also can be oblique, and can also increase the thickness of woven composite insulating layer structure in position, reach the required mechanics requirement of some specific positions.
The specific embodiment one: step 1: fibre bundle processed to have certain flexible cross section be square hollow rods;
Step 2: the hollow fiber bundle rod member is woven on the required heat insulation member, with n root (n≤10) hollow rods side by side quadrature braiding form decorative pattern (Fig. 1);
Step 3: heating is solidified not completely crued composite fully;
Step 4: the woven composite insulating layer structure is repaired, satisfied instructions for use.
The specific embodiment two: different with the specific embodiment one is: step 1: fibre bundle is processed to have certain flexible cross section be the annular hollow rod member.
The specific embodiment three: different with the specific embodiment two is: step 2: the fibre bundle hollow rods is woven on the required heat insulation member, with n root (n≤10) hollow rods side by side the oblique braiding form decorative pattern (Fig. 2).
Claims (4)
1. a woven composite thermal insulation layer is worked out by fibre bundle, it is characterized in that:
Above-mentioned fibre bundle has hollow structure, and is sealed with inert gas with segmented mode in the hollow structure;
Above-mentioned fibre bundle is removed the material part behind the hollow structure, and its wall thickness is non-homogeneous form, and main load-carrying surface wall thickness is bigger than inferior load-carrying surface wall thickness.
2. woven composite thermal insulation layer according to claim 1 is characterized in that: the cross section of above-mentioned fiber is for circular, or polygon.
3. woven composite thermal insulation layer according to claim 2 is characterized in that: said polygon is square.
4. the preparation method of the said woven composite thermal insulation layer of claim 1 is characterized in that comprising following process:
(1), utilize fusible material as core, preparation has the fibre bundle of hollow structure;
(2), in the fibre bundle hollow structure, charge into inert gas and segmented seal;
(3), utilize above-mentioned fibre bundle to carry out the braiding of insulating layer structure;
Wherein revolving structure or hyperbolic structure utilize fiber cross section to work out for the fibre bundle of circle; Curved-surface structure that curvature is less or planar structure, utilizing fiber cross section is that square fibre bundle is worked out;
Prism structure, utilizing fiber cross section is that non-square polygonal fibre bundle is worked out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110321408 CN102425035B (en) | 2011-10-21 | 2011-10-21 | Preparation method of braided composite heat insulation layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110321408 CN102425035B (en) | 2011-10-21 | 2011-10-21 | Preparation method of braided composite heat insulation layer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102425035A true CN102425035A (en) | 2012-04-25 |
| CN102425035B CN102425035B (en) | 2013-07-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110321408 Expired - Fee Related CN102425035B (en) | 2011-10-21 | 2011-10-21 | Preparation method of braided composite heat insulation layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102425035B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231807A (en) * | 2015-10-27 | 2016-01-13 | 广东万事泰集团有限公司 | Composite material, cookware and making method thereof |
| CN106628110A (en) * | 2016-11-28 | 2017-05-10 | 北京航天长征飞行器研究所 | Novel integral special-shaped heatproof structure with ablation and heat insulation function division |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002370300A (en) * | 2001-06-19 | 2002-12-24 | Kureha Chem Ind Co Ltd | Heat insulating material |
| CN101059194A (en) * | 2006-04-20 | 2007-10-24 | 日立空调·家用电器株式会社 | Vacuum heat insulation material, and refrigerator and vehicle using the same |
| CN201366814Y (en) * | 2009-03-25 | 2009-12-23 | 王炳阳 | Sound and heat insulation film |
| JP2011091009A (en) * | 2009-10-26 | 2011-05-06 | Soichiro Ito | Rubber heater |
-
2011
- 2011-10-21 CN CN 201110321408 patent/CN102425035B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002370300A (en) * | 2001-06-19 | 2002-12-24 | Kureha Chem Ind Co Ltd | Heat insulating material |
| CN101059194A (en) * | 2006-04-20 | 2007-10-24 | 日立空调·家用电器株式会社 | Vacuum heat insulation material, and refrigerator and vehicle using the same |
| CN201366814Y (en) * | 2009-03-25 | 2009-12-23 | 王炳阳 | Sound and heat insulation film |
| JP2011091009A (en) * | 2009-10-26 | 2011-05-06 | Soichiro Ito | Rubber heater |
Non-Patent Citations (1)
| Title |
|---|
| 刘振国: "高性能复合材料管件制作工艺的比较及三维编织技术的应用", 《材料工程》, 15 November 2009 (2009-11-15), pages 109 - 118 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231807A (en) * | 2015-10-27 | 2016-01-13 | 广东万事泰集团有限公司 | Composite material, cookware and making method thereof |
| CN106628110A (en) * | 2016-11-28 | 2017-05-10 | 北京航天长征飞行器研究所 | Novel integral special-shaped heatproof structure with ablation and heat insulation function division |
| CN106628110B (en) * | 2016-11-28 | 2019-06-18 | 北京航天长征飞行器研究所 | A kind of integrated special-shaped thermal protection struc ture of novel ablation heat insulating function subregion |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102425035B (en) | 2013-07-24 |
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Granted publication date: 20130724 |