CN102736148A - Three-dimensional composite material condensing reflecting mirror - Google Patents

Three-dimensional composite material condensing reflecting mirror Download PDF

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Publication number
CN102736148A
CN102736148A CN2012102169890A CN201210216989A CN102736148A CN 102736148 A CN102736148 A CN 102736148A CN 2012102169890 A CN2012102169890 A CN 2012102169890A CN 201210216989 A CN201210216989 A CN 201210216989A CN 102736148 A CN102736148 A CN 102736148A
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China
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layer
dimensional
composite material
condenser mirror
glass
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CN2012102169890A
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Chinese (zh)
Inventor
薛黎明
曹文娇
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Rayspower New Energy Co Ltd
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Rayspower New Energy Co Ltd
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Priority to CN2012102169890A priority Critical patent/CN102736148A/en
Publication of CN102736148A publication Critical patent/CN102736148A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a three-dimensional composite material condensing reflecting mirror. The condensing reflecting mirror comprises thin glass, a sensitizing layer, a reflecting layer, a reflecting layer protective layer, a composite material layer and an outer protective layer from top to bottom, wherein the layers are precisely combined into a whole; and the composite material layer has a structure formed by spinning or weaving a composite material. The composite material layer is arranged in the condensing reflecting mirror, so that the strength of the condensing reflecting mirror is improved, and the process of using toughened glass in the original preparation process is simplified; and therefore, manufacturing cost is greatly reduced, photo-thermal power generation cost is reduced, and the important problem that on-grid price is overhigh in the current photo-thermal power generation is solved.

Description

The three-dimensional composite material condenser mirror
Technical field
The present invention relates to a kind of three-dimensional composite material condenser mirror.
Background technology
In environmental protection and energy-intensive today, solar light-heat power-generation becomes the breach of new forms of energy gradually with its green, pollution-free, a series of advantages such as be incorporated into the power networks close friend and heat accumulation are continuous.The existing catoptron that is used for the photo-thermal power station on a large scale is generally 4mm heavy sheet glass catoptron, and its reflectivity is 93.5%, is the physical strength of reinforcing glass; Its process need be carried out the tempering processing to glass, is about to glass heats and after preference temperature, cools off rapidly, and glass surface is sharply shunk; Produce compressive stress; And the cooling of glass middle level is slower, so form tension stress, makes glass obtain higher temperature.Intensity of cooling is high more, and strength of glass is big more.And because steel process needs processes such as cutting, heating and annealing, its cost increases considerably.
Summary of the invention
Problem to prior art exists the object of the present invention is to provide the three-dimensional composite material condenser mirror that a kind of cost is low, reflectivity is high.
For realizing above-mentioned purpose; Three-dimensional composite material condenser mirror of the present invention; Comprise thin glass, sensitizing layer, reflection horizon, reflection horizon protective seam, composite layer, external protection from top to bottom; Precision is combined as a whole between each layer, and wherein, composite layer is for adopting the structure of compound substance weaving or braiding.
Further, said structure is a three-dimensional braided structure, the fabric three layer or more of this three-dimensional braided structure for producing with three-dimensional woven or braiding, layer with layer between organically weave or be woven together with yarn; Different layers adopts material different to weave or weave according to different use needs.
Further, said three-dimensional braided structure is a preform constructions.
Further, said three-dimensional braided structure adopts three dimensional fabric liquid resin pressure to soak into curing molding, and cure under pressure forms said preform constructions three dimensional fabric injects liquid resin in mould after, and the shape of said preform constructions and said thin glass is identical.
Further, adopt the silica gel special bonding between said composite layer and the thin glass.
Further, the material of said composite layer employing is carbon fibre, aramid fiber, polyethylene fibre and spun glass.
Further, the expansion of said composite layer and contraction coefficient are identical with the expansion and the contraction coefficient of said thin glass.
Further, said thin glass is ultra-white float glass.
Further, said reflection horizon is a silver layer.
Further, the back side of said silver layer is provided with said reflection horizon protective seam, and said reflection horizon protective seam is copper layer or zinc layer.
The present invention adopts composite layer in condenser mirror; Improved the intensity of condenser mirror; Simplified the process that needs tempered glass among the original preparation technology; Thereby reduced manufacturing cost greatly, and then will reduce the photo-thermal power generation cost, it has solved the too high major issue of rate for incorporation into the power network cost in the current photo-thermal power generation.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is each hierarchy structural representation among the figure;
Fig. 3 is the 3 D weaving planar structure synoptic diagram of composite layer;
Fig. 4 is the 3 D weaving perspective view of composite layer.
Embodiment
Below, with reference to accompanying drawing, the present invention is more comprehensively explained, exemplary embodiment of the present invention has been shown in the accompanying drawing.Yet the present invention can be presented as multiple multi-form, and should not be construed as the exemplary embodiment that is confined to narrate here.But, these embodiment are provided, thereby make the present invention, and scope of the present invention is fully conveyed to those of ordinary skill in the art comprehensively with complete.
In order to be easy to explanation, here can use such as " on ", D score " left side " space relative terms such as " right sides ", be used for element shown in the key diagram or characteristic relation with respect to another element or characteristic.It should be understood that except the orientation shown in the figure spatial terminology is intended to comprise the different azimuth of device in using or operating.For example, if the device among the figure is squeezed, be stated as the element that is positioned at other elements or characteristic D score will be positioned at other elements or characteristic " on ".Therefore, the exemplary term D score can comprise upper and lower orientation both.Device can otherwise be located (revolve turn 90 degrees or be positioned at other orientation), and the relative explanation in used here space can correspondingly be explained.
Like Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, three-dimensional composite material condenser mirror of the present invention comprises thin glass 1, sensitizing layer 2, reflection horizon 3, reflection horizon protective seam 4 from top to bottom, composite layer 5, external protection 6, and precision is combined as a whole between each layer.
Wherein, composite layer 5 is for adopting the structure of compound substance braiding, and said structure is a three-dimensional braided structure.Promptly produce the fabric more than three layers with three-dimensional woven or knitting skill.Layer with layer between organically weave or be woven together with yarn.Different layers can be weaved or weave according to different use needs with material different, thereby obtain to be weaved or woven article by what compound substance was formed, satisfy different use needs.The material that is used for fixing the reinforced glass sheet among the design is the production technology that adopts three dimensional fabric liquid resin pressure to soak into curing molding.Being about to three dimensional fabric puts into the mould that designs in advance and injects cure under pressure moulding behind the liquid resin.The shape of mould and glass sheet is identical, guarantees high-precision coincideing, and adopts the silica gel special bonding between three-dimensional composite material and the glass sheet.
The material that composite layer 5 adopts is carbon fibre, aramid fiber, polyethylene fibre and spun glass etc.During preparation, be divided into warp 7 and work out with parallel 8, layer is woven together with interlayer each other; Not only interlaminar strength significantly improves; And can obtain the preformed of labyrinth, promptly three-dimensional structure becomes preform constructions through the weaving or the braiding of compound substance, and this preform constructions can design according to the shape need of actual condenser mirror; Preformed composite layer 5 greatly facilitates itself and the combining of thin glass 1, and has simplified the treatment process in later stage.And because the compound substance Heat stability is good, thereby the expansion of optional compound substance and contraction coefficient are identical with the expansion and the contraction coefficient of thin glass 1, avoid in the process of expansion and contraction damage to glass.
Among the present invention; Three-dimensional braided structure is compared with existing laminar structure compound substance, and the large-scale production expense is low, and the rigidity of three-dimensional braided structure than the rigidity of identical panel material and geometry parameter laminate greatly near an one magnitude; Therefore; Through the research proof, in the mirror design, can adopt three-dimensional composite material to replace existing expensive heavy sheet glass catoptron.
Thin glass 1 is compared with existing heavy sheet glass catoptron, and its thickness is about 1/3rd of former heavy sheet glass catoptron.Sensitizing layer 2 is used to improve the clinging power on thin glass 1 and 3 surfaces, reflection horizon, and external protection 6 plays anticorrosion, protection against the tide and anti-oxidation effect.
In the present embodiment, thin glass 1 adopts ultra-white float glass, and reflection horizon 3 is a silver layer, and the back side of silver layer is provided with reflection horizon protective seam 4, and reflection horizon protective seam 4 is the silver layer protective seam, and reflection horizon protective seam 4 can adopt copper layer or zinc layer.Thin glass 1 thick 1.2mm-1.5mm, the thick 2-3mm of compound substance.In concrete the application, the choosing of layers of material, thickness all can be selected according to actual needs.
Advantage of the present invention
A. three-dimensional composite material has high mechanical properties and rigidity such as bending resistance shock resistance, saved the tempering process of heavy sheet glass, has reduced expensive that tempering causes;
B. owing to adopt thin glass, reduced the absorption of heavy sheet glass, thereby had higher reflectivity light;
C. three-dimensional composite material layer and interlayer form one-piece construction, have very strong shop characteristic;
D. composite density is little, and the quality of catoptron is the part even 1/tens of conventional mirror quality;
E. can obtain extremely smooth surface, smoothness can reach 1/10th nanoscales.

Claims (10)

1. three-dimensional composite material condenser mirror; It is characterized in that; This condenser mirror comprises thin glass, sensitizing layer, reflection horizon, reflection horizon protective seam, composite layer, external protection from top to bottom; Precision is combined as a whole between each layer, and wherein, composite layer is for adopting the structure of compound substance weaving or braiding.
2. three-dimensional composite material condenser mirror as claimed in claim 1; It is characterized in that; Said structure is a three-dimensional braided structure, the fabric three layer or more of this three-dimensional braided structure for producing with three-dimensional woven or braiding, layer with layer between organically weave or be woven together with yarn; Different layers adopts material different to weave or weave according to different use needs.
3. three-dimensional composite material condenser mirror as claimed in claim 2 is characterized in that, said three-dimensional braided structure is a preform constructions.
4. three-dimensional composite material condenser mirror as claimed in claim 3; It is characterized in that; Said three-dimensional braided structure adopts three dimensional fabric liquid resin pressure to soak into curing molding; Cure under pressure forms said preform constructions three dimensional fabric injects liquid resin in mould after, and the shape of said preform constructions and said thin glass is identical.
5. three-dimensional composite material condenser mirror as claimed in claim 1 is characterized in that, adopts the silica gel special bonding between said composite layer and the thin glass.
6. three-dimensional composite material condenser mirror as claimed in claim 5 is characterized in that, the material that said composite layer adopts is carbon fibre, aramid fiber, polyethylene fibre and spun glass.
7. three-dimensional composite material condenser mirror as claimed in claim 1 is characterized in that, the expansion of said composite layer and contraction coefficient are identical with the expansion and the contraction coefficient of said thin glass.
8. three-dimensional composite material condenser mirror as claimed in claim 1 is characterized in that, said thin glass is ultra-white float glass.
9. three-dimensional composite material condenser mirror as claimed in claim 1 is characterized in that, said reflection horizon is a silver layer.
10. three-dimensional composite material condenser mirror as claimed in claim 9 is characterized in that, the back side of said silver layer is provided with said reflection horizon protective seam, and said reflection horizon protective seam is copper layer or zinc layer.
CN2012102169890A 2012-06-28 2012-06-28 Three-dimensional composite material condensing reflecting mirror Pending CN102736148A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104459849A (en) * 2015-01-06 2015-03-25 常州悦诚新材料有限公司 Solar concentrating reflective mirror device and manufacturing method thereof
CN104827970A (en) * 2015-05-14 2015-08-12 奇瑞汽车股份有限公司 Automobile rearview mirror and manufacturing method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0276617A1 (en) * 1986-12-30 1988-08-03 Societe De Fabrication D'instruments De Mesure (S.F.I.M.) Ultra-light mirror and its manufacturing process
CN201199281Y (en) * 2008-04-17 2009-02-25 万斌 Solar paraboloid high-intensity concentration reflecting mirror
CN201518063U (en) * 2009-07-07 2010-06-30 王洪国 Solar thermal power generation high reflecting glass silver mirror
CN202904048U (en) * 2012-06-28 2013-04-24 中海阳新能源电力股份有限公司 A light collecting reflector using three-dimensional composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0276617A1 (en) * 1986-12-30 1988-08-03 Societe De Fabrication D'instruments De Mesure (S.F.I.M.) Ultra-light mirror and its manufacturing process
CN201199281Y (en) * 2008-04-17 2009-02-25 万斌 Solar paraboloid high-intensity concentration reflecting mirror
CN201518063U (en) * 2009-07-07 2010-06-30 王洪国 Solar thermal power generation high reflecting glass silver mirror
CN202904048U (en) * 2012-06-28 2013-04-24 中海阳新能源电力股份有限公司 A light collecting reflector using three-dimensional composite material

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
李嘉禄: "用于结构件的三维编织复合材料", 《航天返回与遥感》 *
肖鹏等: "3DC/SiC复合材料的力学性能", 《中南大学学报》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104459849A (en) * 2015-01-06 2015-03-25 常州悦诚新材料有限公司 Solar concentrating reflective mirror device and manufacturing method thereof
CN104827970A (en) * 2015-05-14 2015-08-12 奇瑞汽车股份有限公司 Automobile rearview mirror and manufacturing method thereof

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Address after: 102200 Changping District science and Technology Park, Beijing Road No. 17

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Application publication date: 20121017