CN102418236B - Production method of braided wires for sewing steel ropes or braiding nets - Google Patents
Production method of braided wires for sewing steel ropes or braiding nets Download PDFInfo
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- CN102418236B CN102418236B CN 201110261498 CN201110261498A CN102418236B CN 102418236 B CN102418236 B CN 102418236B CN 201110261498 CN201110261498 CN 201110261498 CN 201110261498 A CN201110261498 A CN 201110261498A CN 102418236 B CN102418236 B CN 102418236B
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Abstract
The invention relates to a production method of braided wires for sewing steel ropes or braiding nets, comprising the following steps: achieving nylon fishing filament wire bobbins for producing energy-efficient braided wire faces; achieving polypropylene fishing filament wire bobbins for producing energy-efficient braided wire faces; achieving polyethylene fishing monofilament wire core bobbins for producing energy-efficient braided wire cores; determining the central portions of the energy-efficient braided wire for sewing steel ropes or braiding nets, the central portions of the energy-efficient braided wire faces for sewing steel ropes or braiding nets, and the central portions of the energy-efficient braided wires for sewing steel ropes or braiding nets; braiding to obtain the energy-efficient braided wires for sewing steel ropes or braiding nets. According to the invention, the produced energy-efficient braided wires for sewing steel ropes or braiding nets can satisfy the requirements of large-scale ocean dragnets or offshore deepwater net cages for energy-efficient braided wires for sewing steel ropes or braiding nets in our modern aquaculture.
Description
Technical field
The present invention relates to fishery equipment and field of engineering technology, particularly relate to a kind of rete cord or braiding etting braided wire production method of tying.
Background technology
Braided wire is that fishery equipment and field of engineering technology tie one of rete cord or the requisite material of braiding etting, and its performance is directly connected to braiding or ties the performance and used life of rear rete cord, etting, netting gear.
Adapt to the various needs of fishery equipment and field of engineering technology, the color of the purposes of braided wire, performance, package form, matrix used material all can be different, and this makes the kind of braided wire, classification various, title, classify different.In fishery equipment and field of engineering technology, by whether energy-conservation energy-saving braided wire, the non-energy-saving braided wire of being divided into of braided wire; Purposes by braided wire is divided into netting gear bounding wire, netting gear mark line, general service braided wire, extraordinary braided wire, ties rete cord or braiding etting braided wire; There is non-filler to be divided into by central part core braided wire and centreless braided wire are arranged; Be divided into polyethylene braided wire, polypropylene fibre braided wire, nylon braided wire, terylene braided wire and mix braided wire by producing with the matrix fiber material; Be divided into 8 strands of braided wires, 12 strands of braided wires, 16 strands of braided wires and 24 strands of braided wires etc. by number of share of stock.
Braided wire and same diameter fibrous material of the same race are twisted thread and are compared the advantage such as have compact conformation, flexibility is good, and it has a extensive future at fishery equipment and engineering field.Braided wire is as tying rete cord or braiding etting flexible structure material, people all have particular requirement to its brute force, extensibility, line thigh what, stitch length, the core twist and structure etc., only have by special braided wire production method and just can produce the energy-saving braided wire that satisfies above-mentioned composite request, exposed some urgent problems in the development of fishery equipment and engineering field, as tie rete cord or braiding etting with energy-saving braided wire production method research lack, that basic theory data deficiencies and energy-saving braided wire new material are researched and developed input is little etc.Tie rete cord or braiding etting and with energy-saving braided wire production method, safety, service life and the wind and wave resistance fluidity energy etc. that improve Trawl gear or aquaculture net cage are all had important function.
In existing braided wire manufacturing enterprise, line processed with matrix fiber be generally common polyethylene fishing monofilament yarn, braided wire technique is comparatively single; And common polyethylene fishing monofilament yarn is mainly at present to adopt the high density polyethylene (HDPE) raw material to produce through traditional spinning technique as the basic structural unit of polyethylene braided wire, and common polyethylene fishing monofilament yarn certified products fracture strength standard index is 52cN/tex; And the nylon fishing can reach 64cN/tex with fiber, polypropylene fibre fishing with the fibrous fracture intensity index.Common polyethylene fishing monofilament yarn ultimate strength is lower, and the ultimate strength of the braided wire that it is made is also relatively low.the braided wire number of share of stock how much, core has or not, core matrix fiber quantity, braided wire and core production are directly connected to the quality of braided wire with braided wire techniques such as matrix fiber kinds, if braided wire technique imperfection, back of the body thigh will appear in product, the visible defect such as degree of tightness and distortion, affect its outward appearance and performance, therefore, still do not adopt with nylon fishing fiber in existing fishery equipment and field of engineering technology, polypropylene fibre fishing fiber, the polyethylene fishing monofilament yarn, special braided wire explained hereafter tie rete cord or braiding etting energy-saving braided wire, also just become the long-term pendent technical barrier of the art and tie rete cord or weave etting with energy-saving braided wire production method solution of problem.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of rete cord or braiding etting braided wire production method of tying, and satisfies the modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage and ties rete cord or weave etting with the needs of energy-saving braided wire.
The technical solution adopted for the present invention to solve the technical problems is: a kind of rete cord or braiding etting braided wire production method of tying is provided, comprises the following steps:
(1) the employing twisting machine is a branch of nylon fishing fiber with 5 nylon fishing with the fiber doubling, then through around the pipe machine, this Shu Nilong fishing being around in fiber on the braiding bobbin, produces with nylon fishing filamental thread thigh bobbin thereby obtain energy-saving braided wire face;
(2) employing is around in the polypropylene fibre fishing around the pipe machine on the braiding bobbin with fiber, produces with polypropylene fibre fishing filamental thread thigh bobbin thereby obtain energy-saving braided wire face;
(3) with five polyethylene fishing monofilament yarn line stock-traders' know-hows around pipe machine close wind on the braiding bobbin, thereby obtain energy-saving braided wire core production with polyethylene fishing monofilament yarn core bobbin;
(4) tie rete cord or the stitch length that adopts with energy-saving braided wire production of braiding etting is 11mm; With 8 nylon fishing with filamental thread thigh bobbin, 8 polypropylene fibre fishing with filamental thread thigh bobbin by being inserted in successively with spaced order on the ingot pole of 16 ingot braiding machines, as tying rete cord or braiding etting with energy-saving braided wire face; Polyethylene fishing monofilament yarn core bobbin is placed on the ingot iron of braiding machine bottom, polyethylene fishing monofilament yarn line thigh on polyethylene fishing monofilament yarn core bobbin is introduced in the medium pore of braiding machine bottom, draw from the braiding thread guide eyelet, and with tie rete cord or the braiding etting collects with the line thigh in energy-saving braided wire face, as tying rete cord or weaving etting with energy-saving braided wire central part;
(5) shake handwheel, spindle rotation is woven into and ties rete cord or braiding etting with the top of energy-saving braided wire; To tie rete cord or braiding etting with energy-saving braided wire top around sheave 5 roads～7 roads, the clutch that closes, the start braiding ties rete cord or weaves the energy-saving braided wire of etting thereby knit out.
Described step (3) is further comprising the steps of:
(31) utilizing the spinneret orifice number is that 27 wire drawing machine is produced the polyethylene fishing monofilament yarn, obtain polyethylene fishing monofilament yarn synnema, polyethylene fishing monofilament yarn synnema obtains after by sub-wire machine sub-wire contains 6 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the first polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through twisting machine twisted and a synthetic twist again, with containing in addition 6 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the second polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through twisting machine twisted and a synthetic twist again;
(32) will contain 5 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers to the 3rd polyethylene fishing monofilament yarn line thigh of twisting with the fingers for " S ", again with containing in addition 5 polyethylene fishing monofilament yarns through twisting machine twisted and a synthetic twist, be 94T/m and twist with the fingers the tetrem synthetic fibre fishing monofilament yarn line thigh of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist, get again and contain 5 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the 5th polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist;
(33) with the first polyethylene fishing monofilament yarn line thigh, the second polyethylene fishing monofilament yarn line thigh, the 3rd polyethylene fishing monofilament yarn line thigh, tetrem synthetic fibre fishing monofilament yarn line thigh and the 5th polyethylene fishing monofilament yarn line thigh, through around pipe machine close wind on the braiding bobbin, thereby obtain energy-saving braided wire core production with polyethylene fishing monofilament yarn core bobbin.
When weaving in described step (5), the braiding machine spindle range of speeds is controlled at 25rap/min～35rap/min.
Keep the equalization of strain between each line thigh when weaving in described step (5), tie rete cord or braiding etting with between energy-saving braided wire line thigh mutually interlacing become to tie rete cord or braiding etting with energy-saving braided wire face, tie rete cord or weave etting and be filled in polyethylene fishing monofilament yarn core with energy-saving braided wire production and tie rete cord or weave etting with the central authorities of energy-saving braided wire; With weaving forming tie rete cord or the braiding etting is drawn from braiding machine with energy-saving braided wire, and be wound on work beam, produce and tie rete cord or weave the energy-saving braided wire of etting.
Described nylon fishing is that 64cN/tex and line density are 23.3tex with the fibrous fracture intensity index.
Described polypropylene fibre fishing is that 64cN/tex and line density are 66.7tex with the fibrous fracture intensity index.
The line density of described polyethylene fishing monofilament yarn is 30tex.
Beneficial effect
owing to having adopted above-mentioned technical scheme, the present invention compared with prior art, have following advantage and good effect: the present invention make produce tie rete cord or braiding etting with energy-saving braided wire performance, cost performance, presentation quality and the fishing raising of applicability, both can satisfy the modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage ties rete cord or weaves the needs that etting is used braided wire, promote China's fishing technology upgrading of braided wire materials industry, improve fishing braided wire material mechanical performance, cost performance, fishing adaptability, combination property and R ﹠ D Level, can reduce again operation consumption and the raw materials consumption of traditional fishing gear or net cage, improve the safety of traditional fishing gear or net cage, life cycle, wind and wave resistance fluidity energy and economic benefit, the Sustainable Healthy Development that promotes China's aquatic products industry there is great strategic significance, the present invention has significant economy, ecology and social benefit.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used for explanation the present invention and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
The present invention relates to a kind of rete cord or braiding etting braided wire production method of tying, nylon fishing fiber, polypropylene fibre fishing fiber, polyethylene fishing monofilament yarn have been adopted, tie rete cord or weave etting and comprise energy-saving braided wire face and energy-saving braided wire core two parts with braided wire, wherein, energy-saving braided wire face part producing matrix fiber is nylon fishing fiber and polypropylene fibre fishing fiber, and energy-saving braided wire core part production matrix fiber is the polyethylene fishing monofilament yarn.
The below take produce nominal diameter 2.34mm tie rete cord or braiding etting with energy-saving braided wire as example, illustrate the present invention:
Buy from market that the fracture strength index can reach 64cN/tex and line density is the nylon fishing fiber of 23.3tex, the nylon fishing that is 23.3tex through twisting machine with 5 line densities again is that the twist is that a branch of line density is the nylon fishing fiber of 116.5tex with the fiber doubling, process is that the nylon fishing of 116.5tex is around in fiber on the braiding bobbin with a branch of line density around the pipe machine, produces with nylon fishing filamental thread thigh bobbin thereby obtain energy-saving braided wire face.
Buying the line density with certified products index from market is the polypropylene fibre fishing fiber of 66.7tex, again through being that the polypropylene fibre fishing of 66.7tex is around in fiber on the braiding bobbin with line density around the pipe machine, produce with the polypropylene fibre fishing with filamental thread thigh bobbin thereby obtain energy-saving braided wire face.
take common high density polyethylene (HDPE) (HDPE) as raw material, adopting traditional spinning technique and spinneret orifice number is that the line density that 27 wire drawing machine production has a certified products index is the polyethylene fishing monofilament yarn of 30tex, the line density that acquisition has the certified products index is the polyethylene fishing monofilament yarn synnema of 30tex, polyethylene fishing monofilament yarn synnema obtains after by sub-wire machine sub-wire, and polyethylene fishing monofilament yarn that to contain 6 line densities be 30tex is 94T/m and twists with the fingers No. 1 polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through twisting machine twisted and a synthetic twist, the polyethylene fishing monofilament yarn that to contain in addition 6 line densities be 30tex is 94T/m and twists with the fingers No. 2 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " Z " through twisting machine twisted and a synthetic twist, the polyethylene fishing monofilament yarn that will to contain 5 line densities be 30tex is 94T/m and twists with the fingers No. 3 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist, the polyethylene fishing monofilament yarn that to contain in addition 5 line densities be 30tex is 94T/m and twists with the fingers No. 4 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist, getting the polyethylene fishing monofilament yarn that to contain 5 line densities be 30tex is 94T/m and twists with the fingers No. 5 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist again, at last with No. 1 polyethylene fishing monofilament yarn line thigh, No. 2 polyethylene fishing monofilament yarn line thighs, No. 3 polyethylene fishing monofilament yarn line thighs, No. 4 polyethylene fishing monofilament yarn line thighs and No. 5 polyethylene fishing monofilament yarn line stock-traders' know-hows around pipe machine close wind on the braiding bobbin, thereby obtain energy-saving braided wire core production with polyethylene fishing monofilament yarn core bobbin.
tie rete cord or the stitch length that adopts with energy-saving braided wire production of braiding etting is 11mm, tie rete cord or braiding etting and produce 8 bursts of nylon fishing of employing filamental thread thigh, 8 strands of polypropylene fibre fishing filamental thread thighs with energy-saving braided wire face, tie rete cord or weave etting and fill polyethylene fishing monofilament yarn core with energy-saving braided wire central part, to tie rete cord or braiding etting produces with 8 nylon fishing filamental thread thigh bobbin with energy-saving braided wire production method face, 8 polypropylene fibre fishing are pressed nylon fishing filamental thread thigh bobbin with filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, polypropylene fibre fishing filamental thread thigh bobbin, nylon fishing filamental thread thigh bobbin, the polypropylene fibre fishing is inserted on the ingot pole of 16 ingot braiding machines in turn with the order of filamental thread thigh bobbin, filling core is placed on the ingot iron of braiding machine bottom with polyethylene fishing monofilament yarn core bobbin, polyethylene fishing monofilament yarn line thigh on polyethylene fishing monofilament yarn core bobbin is introduced in the medium pore of braiding machine bottom, from the braiding thread guide eyelet draw, and with it with tie rete cord or the braiding etting collect with the line thigh in energy-saving braided wire face,
Shake handwheel, spindle rotation is woven into and ties rete cord or braiding etting with the top of energy-saving braided wire; To tie rete cord or braiding etting with energy-saving braided wire top around sheave 6 roads, the clutch that closes, start weaves and the braiding machine spindle range of speeds is controlled at 31rap/min; Keep the equalization of strain between each line thigh during braiding, tie rete cord or braiding etting with energy-saving braided wire line thigh with tie rete cord or braiding etting with between energy-saving braided wire line thigh mutually interlacing become to tie rete cord or weave etting with energy-saving braided wire face, tie rete cord or weave etting and be filled in polyethylene fishing monofilament yarn core with energy-saving braided wire production and tie rete cord or weave etting with the central authorities of energy-saving braided wire; At last with weaving forming tie rete cord or the braiding etting is drawn from braiding machine with energy-saving braided wire, and be wound on work beam, producing nominal diameter is tying rete cord or weaving the energy-saving braided wire of etting of 2.34mm.
Show through the mechanical test result, the present invention combines the nylon fishing with fiber, polyethylene fishing monofilament yarn and special braided wire technique effectively with fiber, polypropylene fibre fishing, produces to be fit to tying rete cord or weaving the energy-saving braided wire of etting of fish production.
The nominal diameter that the present invention produces is that tie rete cord or the braiding etting of 2.34mm is respectively 2.34mm, 2499tex, 148.8daN with nominal diameter, line density and the ultimate strength of energy-saving braided wire, than the nominal diameter 3.20mm polyethylene in industry standard SC/T 5006-1988 twist thread that nominal diameter reduces 26.9%, line density reduces 311%, ultimate strength goods of inferior quality index raising 30.8%; The nominal diameter that the present invention produces is that tie rete cord or the braiding etting of 2.34mm is 12.5% with the elongation at break of energy-saving braided wire, and elongation at break meets the fish production needs.
Above embodiment shows that the production braided wire is the key factor that affects the braided wire physical property with the height of matrix fiber intensity, due to the present invention take the nylon fishing with fiber, polypropylene fibre fishing with fiber and polyethylene fishing monofilament yarn as the braided wire matrix fiber, improved the braided wire ultimate strength by improving traditional braided wire with the intensity of matrix fiber.
The cost of manufacture and the energy consumption that how much are directly connected to polyethylene fishing monofilament yarn line thigh of the spinneret orifice number of wire drawing machine, the present invention adopts specific wire drawing machine spinneret orifice several 27, and this has saved cost of manufacture and the energy consumption of polyethylene fishing monofilament yarn line thigh in the next procedure.
The size of stitch length is directly connected to pitch length, presentation quality and the ultimate strength of braided wire, stitch length is excessive or too small, the visible defects such as back of the body thigh, degree of tightness and the distortion of strand shape all may appear in the braided wire that is made into, the present invention selects the stitch length of 11mm length on the basis of cost plenty of time and a large amount of hard testing and verifications, this had both improved the presentation quality of braided wire, had improved again the ultimate strength of braided wire.
The strand count magnitude relation is to the cost performance of braided wire, the line thigh too much can increase minute wire process and line cost processed, the line thigh is crossed at least can affect braided wire outward appearance, hydrodynamic performance and adaptability, the present invention adopts special strand count amount (16 strands) to improve the cost performance of braided wire, has adapted to preferably the fish production needs.
Whether braided wire central authorities fill out core and fill out core and arrive the quality of braided wire with the silk quantitative relation, compare with the centreless braided wire, filling out in right amount energy-saving braided wire after core has increased fastness and the structural stability of anastomose after braided wire or braided wire moulding, and the present invention is selecting the specific twist (twist is 94T/m), specific sth. made by twisting to (sth. made by twisting of No. 1 polyethylene fishing monofilament yarn line thigh, No. 2 polyethylene fishing monofilament yarn line thighs is twisted with the fingers to being " Z " on the basis of cost plenty of time and a large amount of hard testing and verifications; And the sth. made by twisting of No. 3 polyethylene fishing monofilament yarn line thighs, No. 4 polyethylene fishing monofilament yarn line thighs and No. 5 polyethylene fishing monofilament yarn line thighs is to twisting with the fingers for " S "), the braided wire core of certain line cored structure (core is comprised of 5 polyethylene fishing monofilament yarn line thighs) is filled in braided wire central authorities, greatly improved fastness and the structural stability of anastomose after braided wire presentation quality, ultimate strength, braided wire moulding.
To sum up, the present invention improves cost performance, presentation quality, physical property and the applicability of braided wire with special braided wire technique.
Mechanical test and production application result show: the nominal diameter of producing take technical solution of the present invention as 2.34mm tie rete cord or braiding etting with energy-saving braided wire than the nominal diameter 3.20mm polyethylene in industry standard SC/T 5006-1988 twist thread that nominal diameter reduces 26.9%, line density reduces 31.1%, ultimate strength goods of inferior quality index raising 30.8%; The nominal diameter that the present invention is produced is that 2.34mm ties rete cord or the braiding etting is applied in Trawl gear with energy-saving braided wire, keeping under equal powerful prerequisite, because its nominal diameter obviously reduces, cause the water resistance of its corresponding Trawl gear to reduce and Trawl gear reduces with raw material, like this oil consumption during the Trawl gear production operation and raw materials consumption also correspondence reduce, thereby realize the energy-saving and cost-reducing of Trawl gear.
the nominal diameter that the present invention is produced is that 2.34mm ties rete cord or the braiding etting is applied in aquaculture net cage with energy-saving braided wire, keeping equal powerful, under the prerequisite of equal sea situation and equal marine environment, because the nominal diameter of netting twine obviously reduces, cause that the water resistance of aquaculture net cage casing etting reduces after the netting twine moulding, aquaculture net cage reduces with antifouling paint with etting raw material and netting of culture net cage, the weight of aquaculture net cage fouling organism reduces, carry out aquaculture net cage engine conditioning oil consumption and time decreased by boats and ships, like this oil consumption in the aquaculture net cage breeding production and raw materials consumption also correspondence reduce, thereby realize the energy-saving and cost-reducing of aquaculture net cage.
The nominal diameter that the present invention is produced is that 2.34mm ties rete cord or braiding etting and is applied to copper alloy netting cage with energy-saving braided wire and ties in rete cord, under the prerequisite of maintenance equivalent diameter, can obviously improve the wind and wave resistance fluidity energy of copper alloy netting cage.
The energy conservation effect of technical solution of the present invention in Trawl gear or aquaculture net cage production application is quite obvious; The nominal diameter that the present invention produces is that tie rete cord or the braiding etting of 2.34mm is 12.5% with the elongation at break of energy-saving braided wire, and in its actual production process, the shock resistant technique effect is quite obvious, and elongation at break meets the fish production needs.
the present invention meets the energy-saving and emission-reduction policy that country actively advocates, mechanical test and production application obvious technical effects, the present invention has satisfied the needs that the modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage tie rete cord or braiding etting, promoted the technology upgrading of China's fishing with the braided wire materials industry, improved fishing braided wire material mechanical performance, cost performance, fishing adaptability, combination property and R ﹠ D Level, operation consumption and the raw materials consumption of traditional fishing gear or net cage have been reduced again, improved the safety of traditional fishing gear or net cage, life cycle, wind and wave resistance fluidity energy and economic benefit, the Sustainable Healthy Development that promotes China's aquatic products industry there is great strategic significance, the present invention has significant economy, ecology and social benefit.
in sum, large-scale ocean trawlnet or change off land deep water net cage are the directions that the aquatic products technical field is given priority at present, the present invention produces, and a kind of rete cord or braiding etting of tying both can satisfy the modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage with the braided wire production method and tie rete cord or weave etting with the needs of energy-saving braided wire, promote China's fishing technology upgrading of braided wire materials industry, improve fishing braided wire material mechanical performance, cost performance, fishing adaptability, combination property and R ﹠ D Level, can reduce again operation consumption and the raw materials consumption of traditional fishing gear or net cage, improve the safety of traditional fishing gear or net cage, life cycle, wind and wave resistance fluidity energy and economic benefit, the Sustainable Healthy Development that promotes China's aquatic products industry there is great strategic significance, the present invention has significant economy, ecology and social benefit.
Claims (6)
1. one kind ties rete cord or braiding etting braided wire production method, it is characterized in that, comprises the following steps:
(1) the employing twisting machine is a branch of nylon fishing fiber with 5 nylon fishing with the fiber doubling, then through around the pipe machine, this Shu Nilong fishing being around in fiber on the braiding bobbin, produces with nylon fishing filamental thread thigh bobbin thereby obtain energy-saving braided wire face;
(2) employing is around in the polypropylene fibre fishing around the pipe machine on the braiding bobbin with fiber, produces with polypropylene fibre fishing filamental thread thigh bobbin thereby obtain energy-saving braided wire face;
(3) with five polyethylene fishing monofilament yarn line stock-traders' know-hows around pipe machine close wind on the braiding bobbin, thereby obtain energy-saving braided wire core production with polyethylene fishing monofilament yarn core bobbin; Described step (3) also comprises following substep:
(31) utilizing the spinneret orifice number is that 27 wire drawing machine is produced the polyethylene fishing monofilament yarn, obtain polyethylene fishing monofilament yarn synnema, polyethylene fishing monofilament yarn synnema obtains after by sub-wire machine sub-wire contains 6 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the first polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through twisting machine twisted and a synthetic twist again, with containing in addition 6 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the second polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through twisting machine twisted and a synthetic twist again;
(32) will contain 5 polyethylene fishing monofilament yarns, twist with the fingers and to synthesize a twist be 94T/m and twist with the fingers to the 3rd polyethylene fishing monofilament yarn line thigh of twisting with the fingers for " S ", again with containing in addition 5 polyethylene fishing monofilament yarns through twisting machine, be 94T/m and twist with the fingers the tetrem synthetic fibre fishing monofilament yarn line thigh of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist, get again and contain 5 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the 5th polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " S " through twisting machine twisted and a synthetic twist;
(33) with the first polyethylene fishing monofilament yarn line thigh, the second polyethylene fishing monofilament yarn line thigh, the 3rd polyethylene fishing monofilament yarn line thigh, tetrem synthetic fibre fishing monofilament yarn line thigh and the 5th polyethylene fishing monofilament yarn line thigh, through around pipe machine close wind on the braiding bobbin, thereby obtain energy-saving braided wire core production with polyethylene fishing monofilament yarn core bobbin;
(4) tie rete cord or the stitch length that adopts with energy-saving braided wire production of braiding etting is 11mm; With 8 nylon fishing with filamental thread thigh bobbin, 8 polypropylene fibre fishing with filamental thread thigh bobbin by being inserted in successively with spaced order on the ingot pole of 16 ingot braiding machines, as tying rete cord or braiding etting with energy-saving braided wire face; Polyethylene fishing monofilament yarn core bobbin is placed on the ingot iron of braiding machine bottom, polyethylene fishing monofilament yarn line thigh on polyethylene fishing monofilament yarn core bobbin is introduced in the medium pore of braiding machine bottom, draw from the braiding thread guide eyelet, and with tie rete cord or the braiding etting collects with the line thigh in energy-saving braided wire face, as tying rete cord or weaving etting with energy-saving braided wire central part;
(5) shake handwheel, spindle rotation is woven into and ties rete cord or braiding etting with the top of energy-saving braided wire; To tie rete cord or braiding etting with energy-saving braided wire top around sheave 5 roads～7 roads, the clutch that closes, the start braiding ties rete cord or weaves the energy-saving braided wire of etting thereby knit out.
2. rete cord or the braiding etting braided wire production method of tying according to claim 1, is characterized in that, when weaving in described step (5), the braiding machine spindle range of speeds is controlled at 25rap/min～35rap/min.
3. rete cord or the braiding etting braided wire production method of tying according to claim 1, it is characterized in that, keep the equalization of strain between each line thigh when weaving in described step (5), tie rete cord or braiding etting with between energy-saving braided wire line thigh mutually interlacing become to tie rete cord or braiding etting with energy-saving braided wire face, tie rete cord or weave etting and be filled in polyethylene fishing monofilament yarn core with energy-saving braided wire production and tie rete cord or weave etting with the central authorities of energy-saving braided wire; With weaving forming tie rete cord or the braiding etting is drawn from braiding machine with energy-saving braided wire, and be wound on work beam, produce and tie rete cord or weave the energy-saving braided wire of etting.
4. rete cord or the braiding etting braided wire production method of tying according to claim 1, is characterized in that, described single nylon fishing is that 64cN/tex and line density are 23.3tex with the fibrous fracture intensity index.
5. rete cord or the braiding etting braided wire production method of tying according to claim 1, is characterized in that, described polypropylene fibre fishing is that 64cN/tex and line density are 66.7tex with the fibrous fracture intensity index.
6. rete cord or the braiding etting braided wire production method of tying according to claim 1, is characterized in that, the line density of described polyethylene fishing monofilament yarn is 30tex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110261498 CN102418236B (en) | 2011-09-06 | 2011-09-06 | Production method of braided wires for sewing steel ropes or braiding nets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110261498 CN102418236B (en) | 2011-09-06 | 2011-09-06 | Production method of braided wires for sewing steel ropes or braiding nets |
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| Publication Number | Publication Date |
|---|---|
| CN102418236A CN102418236A (en) | 2012-04-18 |
| CN102418236B true CN102418236B (en) | 2013-06-05 |
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| CN 201110261498 Expired - Fee Related CN102418236B (en) | 2011-09-06 | 2011-09-06 | Production method of braided wires for sewing steel ropes or braiding nets |
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| CN108260548B (en) * | 2018-02-09 | 2023-05-16 | 中国水产科学研究院东海水产研究所 | Copper alloy woven mesh wire-wrapping method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19713706A1 (en) * | 1997-04-03 | 1998-10-08 | Sembritzky Seilerei Gmbh | Hollow wire rope made of chemical fiber |
| CN101525810A (en) * | 2008-03-03 | 2009-09-09 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene braided wire for fishing gear or culture cage |
| CN101580984A (en) * | 2008-05-12 | 2009-11-18 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene twisting threads for waving netting or binding a steel rope |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH0763285B2 (en) * | 1993-04-19 | 1995-07-12 | 呉羽化学工業株式会社 | Fish net with both high sedimentability and high strength |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19713706A1 (en) * | 1997-04-03 | 1998-10-08 | Sembritzky Seilerei Gmbh | Hollow wire rope made of chemical fiber |
| CN101525810A (en) * | 2008-03-03 | 2009-09-09 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene braided wire for fishing gear or culture cage |
| CN101580984A (en) * | 2008-05-12 | 2009-11-18 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene twisting threads for waving netting or binding a steel rope |
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| Title |
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| JP特开平6-133670A 1994.05.17 |
| 钟若英.渔用纤维材料.《渔具材料与工艺学》.中国农业出版社,1995,(第1版), * |
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