CN102416653A - Press special for direct pressure forming of sanitary ceramic blank - Google Patents
Press special for direct pressure forming of sanitary ceramic blank Download PDFInfo
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- CN102416653A CN102416653A CN2011103872408A CN201110387240A CN102416653A CN 102416653 A CN102416653 A CN 102416653A CN 2011103872408 A CN2011103872408 A CN 2011103872408A CN 201110387240 A CN201110387240 A CN 201110387240A CN 102416653 A CN102416653 A CN 102416653A
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Abstract
The invention relates to a hydraulic forming device, in particular to a press for forming a ceramic blank. The press comprises a hydraulic machine, an upper ventilated mold and a lower ventilated mold which are arranged in the hydraulic machine, a slip workbench, a blank supporting table and an air compression device, wherein the lower ventilated mold and the blank supporting table are arranged at two ends of the slip workbench; the slip workbench is connected to a cabinet of the hydraulic machine through a track; and the air compression device is respectively connected with the upper ventilated mold and the lower ventilated mold. The press special for direct pressure forming of the sanitary ceramic blank in the technical scheme is easy to demould, safe to use and high in blank processing efficiency.
Description
Technical field
The present invention relates to a kind of hydraulic forming device, be specifically related to a kind of moulding press of ceramic form.
Background technology
At the bathroom ceramic field, slip-casting shaping process is adopted in the making of ceramic form usually, and slip-casting shaping process needs mould to absorb the moisture in the slurries; Make the moulding of slurries crust, so shaping speed is slow, need carries out drying to mould behind each injection forming; Can't work continuously, efficient is low.
The inventor has invented blank vertical compression moulding process to the shortcoming of existing bathroom ceramic form injection forming; Be used to make the blank of big opening; Like water tank, tank lid, squatting pan, hand washing sink etc.; Concrete technology is following: be configured to type material by proportioning, add water and refine into uniform material mud, the control water content is no more than 30%; Get an amount of material mud and be placed in the mould, extrusion die also makes its moulding; Blast air to mould and blank binding site at last,, obtain blank so that blank separates with mould.
In the above-mentioned vertical compression technology; Pressurization to mould need be used press, but directly mould is installed on the existing press, and there is following shortcoming in it in the use: 1; After the extrusion modling; Because blank also has a certain amount of moisture, it bonds together with mould, divides defection to make blank distortion even destruction by force; 2, patrix was a dynamic model after press was installed usually, and counterdie is a cover half; On same direction, mating all the time of dynamic model and cover half,, this just means that the workman will face dynamic model and the cover half risk of matched moulds extruding once more when settling material mud and taking off blank; Use safety inadequately; In the manufacturing process of a blank, settle material mud and take off blank to have taken great amount of time in addition, the utilization ratio of press is not high.
Summary of the invention
The technical problem that the present invention will solve provides a kind of demoulding, safe in utilization and special-purpose press of bathroom ceramic form vertical compression moulding that efficient is high of being easy to.
In order to solve the problems of the technologies described above; The present invention provides a kind of bathroom ceramic form vertical compression moulding special-purpose press; Include hydraulic press, be installed in ventilative mold and ventilative bed die, sliding workbench, blank saddle and air compression plant on the hydraulic press; Said ventilative bed die and blank saddle are installed in the two ends of sliding workbench, and sliding workbench is connected to through track on the board of hydraulic press, and said air compression plant links to each other with bed die with ventilative mold respectively.
Ventilative mold and ventilative bed die can be for the gypsum molds that add steel bushing, can be the micro-porous resin mould of composite, also can be the mould that micropore ceramics is made.
Operating process comprises following several steps: 1, with practicing the material mud that makes in right amount, be placed on the ventilative bed die; 2, the ventilative mold of operation makes the moulding of blank vertical compression to ventilative bed die motion extruding; 3, the operation air compression plant is to ventilative bed die injecting compressed air, and compressed air forms air film between ventilative bed die and blank surface, thereby blank is separated with ventilative bed die; 4, the ventilative mold band of operation blank and is moved upward, and operates sliding workbench again after motion puts in place, makes the blank saddle move to ventilative mold below; 5, the operation air compression plant is to ventilative mold injecting compressed air, and compressed air forms air film between ventilative mold and blank surface, and blank is broken away from the blank saddle; 6, will expect in right amount that mud is installed to ventilative bed die, operate sliding workbench once more; Make ventilative bed die corresponding with ventilative mold, at this moment, the blank saddle breaks away from the extruding scope of ventilative mold; The workman can safety blank is moved away from from the blank saddle, repeat to begin step 2.
Adopt the special-purpose press of bathroom ceramic form vertical compression moulding of technique scheme to have following advantage: 1; Owing to below press, be provided with sliding workbench; Lay when expecting mud and taking off blank, all break away from the extruding scope of ventilative mold, therefore compare safety; And can the two sides workman operate simultaneously, improved the utilization ratio of machine; 2, because all installing, ventilative mold and ventilative bed die be connected with air compression plant, can between blank and mould, form air film and disengaging easily through air.
As preferred version; Bump distortion in order to prevent that blank from falling when breaking away from ventilative mold to the blank saddle; Described blank saddle is connected on the sliding workbench through buffer units such as spring, damper rod, flexible air-bag, flexible shell fragments; When blank was shed to the blank saddle like this, the blank saddle moves down buffering can well prevent the blank distortion.
As preferred version, in order to prevent to deform in the blank handling process and damage, the blank saddle can also be laid supporting plate, and blank can be placed on the supporting plate, and carries with supporting plate.
Description of drawings
Fig. 1 is the structural representation of the special-purpose press of bathroom ceramic form vertical compression moulding of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment technical scheme of the present invention is further specified:
It is as shown in Figure 1,
The special-purpose press of bathroom ceramic form vertical compression moulding; Include hydraulic press 1; And be installed in the ventilative mold 2 on the hydraulic press 1, ventilative bed die 3, sliding workbench 4, blank saddle 5, air compression plant 6, and wherein ventilative bed die 3 is fixedly mounted on an end of sliding workbench 4, and blank saddle 5 is installed in the other end of sliding workbench 4 through spring 51; Lay the supporting plate 52 that to move together with blank 9 on the blank saddle 5; Sliding workbench 4 is connected to through track 7 on the board of hydraulic press 1, and sliding workbench 4 has two settling positions, that is: make the corresponding position of ventilative mold 2 and ventilative bed die 3 and make the corresponding position of breathe freely mold 2 and blank saddle 5; Air compression plant 6 is installed in hydraulic press 1 bottom, and links to each other 3 with ventilative mold 2 with bed die respectively through tracheae.
According to actual needs, spring can also be replaced with buffer units such as damper rod, flexible air-bag, flexible shell fragment.
In order further to improve the automation of operation degree, also can on the sliding workbench He on the hydraulic press travel switch be set.
Above-described only is preferred implementation of the present invention, should be pointed out that for a person skilled in the art; Under the prerequisite that does not break away from structure of the present invention, can also make some distortion and improvement, such as the simple contact area that improves sliding workbench bottom and hydraulic press board; To improve bearing capacity; The sliding workbench of simple substitution is simply used other press replacement liquid press, and travel switch is being set to improve automaticity etc. on the sliding workbench with on the hydraulic press; These also should be regarded as protection scope of the present invention, and these can not influence effect and practical applicability that the present invention implements.
Claims (3)
1. the special-purpose press of bathroom ceramic form vertical compression moulding; Include hydraulic press; And be installed in ventilative mold and the ventilative bed die on the hydraulic press, it is characterized in that: also comprise sliding workbench, blank saddle and air compression plant, said ventilative bed die and blank saddle are installed in the two ends of sliding workbench; Sliding workbench is connected to through track on the board of hydraulic press, and said air compression plant links to each other with bed die with ventilative mold respectively.
2. the special-purpose press of bathroom ceramic form vertical compression moulding as claimed in claim 1, it is characterized in that: described blank saddle is connected on the sliding workbench through buffer unit.
3. according to claim 1 or claim 2 the special-purpose press of bathroom ceramic form vertical compression moulding is characterized in that: also include the supporting plate that is placed on the blank saddle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103872408A CN102416653A (en) | 2011-11-29 | 2011-11-29 | Press special for direct pressure forming of sanitary ceramic blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103872408A CN102416653A (en) | 2011-11-29 | 2011-11-29 | Press special for direct pressure forming of sanitary ceramic blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102416653A true CN102416653A (en) | 2012-04-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103872408A Pending CN102416653A (en) | 2011-11-29 | 2011-11-29 | Press special for direct pressure forming of sanitary ceramic blank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102416653A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107639717A (en) * | 2017-09-26 | 2018-01-30 | 佛山市品柏智能科技有限公司 | A kind of washbasin production method |
| CN110682435A (en) * | 2019-09-29 | 2020-01-14 | 唐山森兰瓷科技有限公司 | Conveying equipment of high-pressure grouting machine for sanitary ware |
| CN110696157A (en) * | 2019-09-29 | 2020-01-17 | 唐山森兰瓷科技有限公司 | Sanitary ware production equipment |
| CN117445136A (en) * | 2023-11-07 | 2024-01-26 | 广东百纳智能设备有限公司 | High-pressure grouting machine for ceramic product molding and grouting process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2707460Y (en) * | 2002-12-26 | 2005-07-06 | 佛山市灵海陶瓷科技有限公司 | Ceramic brick forming machine |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN202480210U (en) * | 2011-11-29 | 2012-10-10 | 重庆四维卫浴(集团)有限公司 | Press for toilet and bathroom ceramic blank direct pressed forming |
-
2011
- 2011-11-29 CN CN2011103872408A patent/CN102416653A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2707460Y (en) * | 2002-12-26 | 2005-07-06 | 佛山市灵海陶瓷科技有限公司 | Ceramic brick forming machine |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN202480210U (en) * | 2011-11-29 | 2012-10-10 | 重庆四维卫浴(集团)有限公司 | Press for toilet and bathroom ceramic blank direct pressed forming |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107639717A (en) * | 2017-09-26 | 2018-01-30 | 佛山市品柏智能科技有限公司 | A kind of washbasin production method |
| CN107639717B (en) * | 2017-09-26 | 2020-01-14 | 佛山市品柏智能科技有限公司 | Basin production method |
| CN110682435A (en) * | 2019-09-29 | 2020-01-14 | 唐山森兰瓷科技有限公司 | Conveying equipment of high-pressure grouting machine for sanitary ware |
| CN110696157A (en) * | 2019-09-29 | 2020-01-17 | 唐山森兰瓷科技有限公司 | Sanitary ware production equipment |
| CN117445136A (en) * | 2023-11-07 | 2024-01-26 | 广东百纳智能设备有限公司 | High-pressure grouting machine for ceramic product molding and grouting process thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120418 |