CN206840367U - A kind of ceramic sanitary appliance high-pressure slip-casting shaped device - Google Patents
A kind of ceramic sanitary appliance high-pressure slip-casting shaped device Download PDFInfo
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- CN206840367U CN206840367U CN201720682278.0U CN201720682278U CN206840367U CN 206840367 U CN206840367 U CN 206840367U CN 201720682278 U CN201720682278 U CN 201720682278U CN 206840367 U CN206840367 U CN 206840367U
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Abstract
A kind of ceramic sanitary appliance high-pressure slip-casting shaped device, including frame, grouting device and shaping mechanism and pneumatic shuttle；Frame includes body frame, chassis, guide rail and pushing meanss, and guide rail parallel is arranged at the top of chassis, and pushing meanss are arranged at the side of body frame；Shaping mechanism is arranged on guide rail and is in pushing meanss on same axis, grouting device is arranged at the side of frame, pneumatic shuttle includes air pump and consolidates tracheae, and compressed pneumatic pump is starched tank with pressure by pipeline and consolidates tracheae respectively to be connected, and consolidates tracheae and is connected with shaping mechanism.The purpose of this utility model is to propose a kind of ceramic sanitary appliance high-pressure slip-casting shaped device, by matched moulds, is stripped and the operation for each operation of moulding adobe blocks, alleviates the labor intensity of operating personnel, improve production efficiency；Simultaneously during mould pressing formation, the excessive moisture in slurry can quickly be discharged by drainage mechanism, mould is made using porous resin, good water absorption, greatly improves the efficiency of base.
Description
Technical field
It the utility model is related to the production equipment technology of ceramic sanitary appliance, more particularly to a kind of ceramic sanitary appliance high-pressure slip-casting
Shaped device.
Background technology
The injection forming process of traditional ceramic sanitary appliance, the mode of production of gypsum mold minute-pressure slip casting, mould are used mostly
Size is big, very heavy, mould matched moulds, is stripped and moulds adobe blocks using manually operating repeatedly one by one, cumbersome, labor intensity compared with
Greatly, the fitness of operating personnel and skilled operation degree can all have influence on yield rate and production efficiency, then need to this
The slip casting production line of kind Traditional Man operation is improved.
Utility model content
The purpose of this utility model, which is to solve the above problems, proposes a kind of ceramic sanitary appliance high-pressure slip-casting shaped device, realizes
Matched moulds, the automation mechanized operation for being stripped and moulding adobe blocks.
In order to reach this purpose, the utility model uses following technical scheme：
A kind of ceramic sanitary appliance high-pressure slip-casting shaped device, including frame, grouting device and shaping mechanism and pneumatic shuttle；
The frame includes body frame, chassis, guide rail and pushing meanss, and the body frame is arranged at the top of the chassis, institute
The top that guide rail parallel is arranged at the chassis is stated, the pushing meanss are arranged at the side of the body frame；
The shaping mechanism is arranged on the guide rail and is in the pushing meanss on same axis, the forming machine
Structure includes die ontology, fixed plate and drainage mechanism, and the die ontology is arranged in the fixed plate, and the drainage mechanism is consolidated
Connected due in the fixed plate and with the die ontology；
The grouting device is arranged at the side of the frame, the grouting device include pressure slurry tank, heating starching cylinder,
Starching supervisor and starching branch pipe, starching supervisor be Y-piece, the both ends of the starching supervisor respectively with pressure slurry tank and
The heating starching cylinder is connected, and the other end of the starching supervisor passes through the bottom of the frame, and the starching branch pipe is provided with
Multiple, multiple starching branch pipes are connected with the shaping mechanism respectively；
The pneumatic shuttle includes air pump and consolidates tracheae, and the compressed pneumatic pump starches tank with the pressure respectively by pipeline
It is connected with the tracheae of consolidating, the tracheae of consolidating is connected with the shaping mechanism.
More excellent, the pushing meanss include promoting oil cylinder, catch bar, pushing motor and push pedal, and the promotion oil cylinder is set
Be placed in one end of the body frame, the pushing motor located at the lower end of the promotion oil cylinder, the output end for promoting oil cylinder with
One end of the catch bar is fixedly connected, and the other end of the catch bar is fixed with the push pedal.
More excellent, the die ontology is arranged in the fixed plate, and the drainage mechanism is fixed in the fixed plate
And connected with the die ontology；
The fixed plate includes the first fixed plate and the second fixed plate, first fixed plate and the second fixed plate phase
To setting, first fixed plate one side relative with second fixed plate is respectively equipped with groove；
The die ontology is semicircle ring structure, and the die ontology includes punch-pin and cavity plate, and the punch-pin is arranged at institute
State the first fixed plate, the cavity plate is arranged at second fixed plate, and the punch-pin is bonded and described with the edge of the cavity plate
The convex surface of punch-pin and the concave surface of the cavity plate form die cavity, and the die cavity is semicircle ring structure, and one end of the die cavity is provided with
Starching branch pipe；
The drainage mechanism includes punch-pin drainpipe and cavity plate drainpipe, and the punch-pin drainpipe is fixedly installed on described
One fixed plate and connected with the punch-pin, the cavity plate drainpipe is fixedly installed on second fixed plate and connected with the cavity plate
It is logical.
More excellent, first fixed plate is closing resin.
More excellent, second fixed plate is closing resin.
More excellent, the punch-pin is porous resin.
More excellent, the cavity plate is porous resin.
More excellent, in addition to pressure sensor, the pressure sensor is located at the top of pressure slurry tank.
It is more excellent, in addition to temperature controller and fluid level controller, the temperature controller and the fluid level controller set
It is placed in the top of the heating starching cylinder.
More excellent, the shaping mechanism is provided with multiple.
The purpose of this utility model is to propose a kind of ceramic sanitary appliance high-pressure slip-casting shaped device, by matched moulds, the demoulding and
The operation for each operation of moulding adobe blocks, the labor intensity of operating personnel is alleviated, improves production efficiency；Simultaneously in mould pressing formation
During, the excessive moisture in slurry can quickly be discharged by drainage mechanism, mould is made using porous resin, water imbibition
It is good, greatly improve the efficiency of base.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of the present utility model；
Fig. 2 is the structural side view of one embodiment of the present utility model；
Fig. 3 is the structural representation of the shaping mechanism of one embodiment of the present utility model；
Fig. 4 is the system diagram of one embodiment of the present utility model；
Wherein：1 is frame；11 be body frame；12 be chassis；13 be guide rail；14 be pushing meanss；141 be promotion oil cylinder；
142 be catch bar；143 be pushing motor；144 be push pedal；2 be grouting device；21 be that pressure starches tank；22 be heating starching cylinder；
23 be that starching is responsible for；24 be starching branch pipe；3 be shaping mechanism；31 be die ontology；311 be punch-pin；3111 be convex surface；312
For cavity plate；3121 be concave surface；313 be die cavity；32 be fixed plate；321 be the first fixed plate；322 be the second fixed plate；33 be row
Water dispenser structure；331 be punch-pin drainpipe；332 be cavity plate drainpipe；4 be pneumatic shuttle；41 be air pump；42 be to consolidate tracheae.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by specific embodiment mode.
A kind of ceramic sanitary appliance high-pressure slip-casting shaped device, including frame 1, grouting device 2 and shaping mechanism 3 and pneumatic shuttle
4；The frame 1 includes body frame 11, chassis 12, guide rail 13 and pushing meanss 14, and the body frame 11 is arranged at the chassis 12
Top, the guide rail 13 are set in parallel in the top of the chassis 12, and the pushing meanss 14 are arranged at the one of the body frame 11
Side；The shaping mechanism 3 is arranged on the guide rail 13 and is in the pushing meanss 14 on same axis, the forming machine
Structure 3 includes die ontology 31, fixed plate 32 and drainage mechanism 33, and the die ontology 31 is arranged in the fixed plate 32, institute
Drainage mechanism 33 is stated to be fixed in the fixed plate 32 and connect with the die ontology 31；The grouting device 2 is arranged at institute
The side of frame 1 is stated, the grouting device 2 includes pressure slurry tank 21, heating starching cylinder 22, starching supervisor 23 and starching branch pipe
24, the starching supervisor 23 is Y-piece, and tank 21 and the heating are starched in the both ends of the starching supervisor 23 with the pressure respectively
Starching cylinder 22 is connected, and the other end of the starching supervisor 23 passes through the bottom of the frame 1, and the starching branch pipe 24 is provided with
Multiple, multiple starching branch pipes 24 are connected with the shaping mechanism 3 respectively；The pneumatic shuttle 4 includes air pump 41 and consolidated
Tracheae 42, the compressed pneumatic pump 41 starches tank 21 with the pressure respectively by pipeline and the tracheae 42 of consolidating is connected, the Gong
Solid and gas pipe 42 is connected with the shaping mechanism 3.
Further description, the pushing meanss 14 include promoting oil cylinder 141, catch bar 142, the and of pushing motor 143
Push pedal 144, described one end for promoting oil cylinder 141 to be arranged at the body frame 11, the pushing motor 143 are located at the promotion oil cylinder
141 lower end, the output end for promoting oil cylinder 141 are fixedly connected with one end of the catch bar 142, the catch bar 142
The other end be fixed with the push pedal 144.
Further description, the die ontology 31 are arranged in the fixed plate 32, and the drainage mechanism 33 is fixed
Connected in the fixed plate 32 and with the die ontology 31；It is solid that the fixed plate 32 includes the first fixed plate 321 and second
Fixed board 322, first fixed plate 321 and second fixed plate 322 are oppositely arranged, first fixed plate 321 with it is described
The relative one side of second fixed plate 322 is respectively equipped with groove；The die ontology 31 is semicircle ring structure, the die ontology 31
Including punch-pin 311 and cavity plate 312, the punch-pin 311 is arranged at first fixed plate 321, and the cavity plate 312 is arranged at described
Second fixed plate 322, the punch-pin 311 is bonded with the edge of the cavity plate 312 and the convex surface of the punch-pin 311 3111 and institute
The concave surface 3121 for stating cavity plate 312 forms die cavity 313, and the die cavity 313 is semicircle ring structure, and one end of the die cavity 313 is set
There is starching branch pipe 24；The drainage mechanism 33 includes punch-pin drainpipe 331 and cavity plate drainpipe 332, the punch-pin drainpipe 331
It is fixedly installed on first fixed plate 321 and is connected with the punch-pin 311, the cavity plate drainpipe 332 is fixedly installed on institute
State the second fixed plate 321 and connected with the cavity plate 312.
Further description, first fixed plate 321 are closing resin.The material of first fixed plate 321 is
Resin is closed, closing resin has higher intensity and hardness, during the matched moulds that presses, serves protection die ontology
Effect.
Further description, second fixed plate 322 are closing resin.The material of second fixed plate 322 is
Resin is closed, closing resin has higher intensity and hardness, during the matched moulds that presses, serves protection die ontology
Effect.
Further description, the punch-pin 311 are porous resin.The material of the punch-pin 311 is porous resin, is used
More empty resin, the moisture in slurry can be preferably absorbed, while there is certain hardness as mould.
Further description, the cavity plate 312 are porous resin.The material of the cavity plate 312 is porous resin, is used
More empty resin, the moisture in slurry can be preferably absorbed, while there is certain hardness as mould.
Further description, in addition to pressure sensor, the pressure sensor are upper located at pressure slurry tank 21
Portion.The pressure sensor is used for the real-time pressure data for monitoring pressure slurry tank 21, prevents pressure is excessive from causing device damage, drop
The potential safety hazard of low producers, safety in production.
Further description, in addition to temperature controller and fluid level controller, the temperature controller and the liquid level
Controller is arranged at the top of the heating starching cylinder 22.
Further description, the shaping mechanism 3 are provided with multiple.Multiple shaping mechanisms 3 are mounted side by side in described
On guide rail 13, multiple moulds matched moulds simultaneously can be realized by starting the pushing meanss 14, improves production efficiency.
Using the operation principle of the shaped device of ceramic sanitary appliance high-pressure slip-casting described in this example, preparation：Described it will first add
Slurry in hot starching cylinder 22 is heated to the temperature of setting, while the die ontology 31 is cleaned out；
Circulation work：(1) matched moulds：The pushing meanss 14 start, and the promotion oil cylinders 141 of pushing meanss 14 promotes described
The matched moulds of shaping mechanism 3, enter packing state when pressure reaches setting value；
(2) slip casting：After the die cavity 313 of the die ontology 31 is entered in the slip casting of heating starching cylinder 22, the pressure starches tank
21 are pressurizeed by the air pump 41 of the pneumatic shuttle 4, and the slurry fractions moisture in die cavity 313 is squeezed into porous resin, are formed
Base substrate；
(3) blowing：Slurry remaining in die cavity 313 is released by starching supervisor 23 and the starching branch pipe 24；
(4) consolidate：The consolidation of hollow space base substrate is added by the compressed air caused by air pump 41 of tracheae 42 of consolidating
By force；
(5) mold：The cavity plate drainpipe 332 is passed through compressed air, the moisture in the cavity plate 312 is extruded, base substrate
Separate and mold with cavity plate 312；
(6) base is taken：The punch-pin drainpipe 331 is passed through compressed air, the moisture in the punch-pin 311 is extruded, base substrate
Separated with punch-pin 311 and take out base substrate；
(7) die ontology 31 is cleared up, and starts subsequent cycle.
Technical principle of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and the limitation to scope of protection of the utility model can not be construed in any way.Based on explanation herein,
Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model,
These modes are fallen within the scope of protection of the utility model.
Claims (10)
- A kind of 1. ceramic sanitary appliance high-pressure slip-casting shaped device, it is characterised in that：It is gentle including frame, grouting device and shaping mechanism Pressure device；The frame includes body frame, chassis, guide rail and pushing meanss, and the body frame is arranged at the top of the chassis, described to lead Rail is set in parallel in the top of the chassis, and the pushing meanss are arranged at the side of the body frame；The shaping mechanism is arranged on the guide rail and is in the pushing meanss on same axis, the shaping mechanism bag Die ontology, fixed plate and drainage mechanism are included, the die ontology is arranged in the fixed plate, and the drainage mechanism is fixed on Connected in the fixed plate and with the die ontology；The grouting device is arranged at the side of the frame, and the grouting device includes pressure slurry tank, heating starching cylinder, starching Supervisor and starching branch pipe, starching supervisor be Y-piece, the both ends of the starching supervisor respectively with pressure slurry tank and described Heating starching cylinder is connected, and the other end of starching supervisor passes through the bottom of the frame, the starching branch pipe be provided with it is multiple, Multiple starching branch pipes are connected with the shaping mechanism respectively；The pneumatic shuttle includes air pump and consolidates tracheae, and the air pump starches tank and the Gong with the pressure respectively by pipeline Solid and gas pipe is connected, and the tracheae of consolidating is connected with the shaping mechanism.
- A kind of 2. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 1, it is characterised in that：The pushing meanss Including promoting oil cylinder, catch bar, pushing motor and push pedal, described one end for promoting oil cylinder to be arranged at the body frame, the promotion Motor is fixedly connected located at the lower end of the promotion oil cylinder, the output end for promoting oil cylinder with one end of the catch bar, institute The other end for stating catch bar is fixed with the push pedal.
- A kind of 3. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 1, it is characterised in that：The die ontology It is arranged in the fixed plate, the drainage mechanism is fixed in the fixed plate and connected with the die ontology；The fixed plate includes the first fixed plate and the second fixed plate, and first fixed plate and second fixed plate are set relatively Put, first fixed plate one side relative with second fixed plate is respectively equipped with groove；The die ontology is semicircle ring structure, and the die ontology includes punch-pin and cavity plate, and the punch-pin is arranged at described One fixed plate, the cavity plate are arranged at second fixed plate, and the punch-pin is bonded with the edge of the cavity plate and the punch-pin The concave surface of convex surface and the cavity plate form die cavity, the die cavity is semicircle ring structure, and one end of the die cavity is provided with starching Branch pipe；The drainage mechanism includes punch-pin drainpipe and cavity plate drainpipe, and it is solid that the punch-pin drainpipe is fixedly installed on described first Fixed board and connected with the punch-pin, the cavity plate drainpipe is fixedly installed on second fixed plate and connected with the cavity plate.
- A kind of 4. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 3, it is characterised in that：Described first fixes Plate is closing resin.
- A kind of 5. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 3, it is characterised in that：Described second fixes Plate is closing resin.
- A kind of 6. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 3, it is characterised in that：The punch-pin is more Hole resin.
- A kind of 7. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 3, it is characterised in that：The cavity plate is more Hole resin.
- A kind of 8. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 1, it is characterised in that：Also include pressure to pass Sensor, the pressure sensor is located at the top of pressure slurry tank.
- A kind of 9. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 1, it is characterised in that：Also include temperature control Device and fluid level controller processed, the temperature controller and the fluid level controller are arranged at the top of the heating starching cylinder.
- A kind of 10. ceramic sanitary appliance high-pressure slip-casting shaped device according to claim 1, it is characterised in that：The forming machine Structure is provided with multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720682278.0U CN206840367U (en) | 2017-06-13 | 2017-06-13 | A kind of ceramic sanitary appliance high-pressure slip-casting shaped device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720682278.0U CN206840367U (en) | 2017-06-13 | 2017-06-13 | A kind of ceramic sanitary appliance high-pressure slip-casting shaped device |
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| CN206840367U true CN206840367U (en) | 2018-01-05 |
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| CN201720682278.0U Active CN206840367U (en) | 2017-06-13 | 2017-06-13 | A kind of ceramic sanitary appliance high-pressure slip-casting shaped device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107042572A (en) * | 2017-06-13 | 2017-08-15 | 佛山市鸣门卫浴家居有限公司 | A kind of ceramic sanitary appliance high-pressure slip-casting shaped device |
| CN111452184A (en) * | 2020-04-29 | 2020-07-28 | 周秀兰 | Robot with automatic blank taking machine head and blank grouting machine |
| CN111805695A (en) * | 2020-07-29 | 2020-10-23 | 王艳军 | Quantitative slip casting device with drying function for ceramic manufacture |
-
2017
- 2017-06-13 CN CN201720682278.0U patent/CN206840367U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107042572A (en) * | 2017-06-13 | 2017-08-15 | 佛山市鸣门卫浴家居有限公司 | A kind of ceramic sanitary appliance high-pressure slip-casting shaped device |
| CN111452184A (en) * | 2020-04-29 | 2020-07-28 | 周秀兰 | Robot with automatic blank taking machine head and blank grouting machine |
| CN111452184B (en) * | 2020-04-29 | 2022-05-10 | 周秀兰 | Robot with automatic blank taking machine head and blank grouting machine |
| CN111805695A (en) * | 2020-07-29 | 2020-10-23 | 王艳军 | Quantitative slip casting device with drying function for ceramic manufacture |
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