CN102409468A - Production technology of yarn dyed flame-resistant lightproof fabric - Google Patents
Production technology of yarn dyed flame-resistant lightproof fabric Download PDFInfo
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- CN102409468A CN102409468A CN2011102642697A CN201110264269A CN102409468A CN 102409468 A CN102409468 A CN 102409468A CN 2011102642697 A CN2011102642697 A CN 2011102642697A CN 201110264269 A CN201110264269 A CN 201110264269A CN 102409468 A CN102409468 A CN 102409468A
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- 239000004744 fabric Substances 0.000 title claims abstract description 41
- 238000005516 engineering process Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000007670 refining Methods 0.000 claims abstract description 24
- 238000009987 spinning Methods 0.000 claims abstract description 20
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 58
- 239000003063 flame retardant Substances 0.000 claims description 42
- 229920000728 polyester Polymers 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 4
- 244000061458 Solanum melongena Species 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000009941 weaving Methods 0.000 abstract description 6
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000004753 textile Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 238000004043 dyeing Methods 0.000 description 4
- 229920004933 Terylene® Polymers 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 240000005528 Arctium lappa Species 0.000 description 1
- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
- Knitting Of Fabric (AREA)
- Artificial Filaments (AREA)
Abstract
The invention discloses a production technology of a yarn dyed flame-resistant lightproof fabric. The production technology comprises the following steps: A) spinning flame-resistant dyed yarns; B) warping and weaving; C) weaving; D) refining and shaping; and E) inspecting, packaging and the like. The production technology is reasonable; all of dyed yarns are woven without being dyed, thus environmental pollutions are reduced; the produced fabric has high color fastness and bright color; the product has stable flame resistance and lightproof performance; and the simple production technology can be adopted to produce the environmentally-friendly functional yarn dyed lightproof fabric.
Description
[technical field]
The present invention relates to textile technology field, relate in particular to the production technology that look is knitted fire-retardant shade fabric.
[background technology]
Along with increasing considerably of each side textiles demand, the fire that is caused by textiles also increases thereupon.Casualty investigation findings to being caused by fire shows that the fire that interior decoration and textiles cause holds pride of place.Terylene as first synthetic fiber; Since the early 1950s industrialization; Just high with its modulus, premium properties such as resilience is good, light resistance is good, ABRASION RESISTANCE is good, good heat resistance receive weaving people in the industry's favor and consumer's welcome; Application Areas constantly enlarges, and demand increases gradually.Be not only more satisfactory civilian textile material, and in industry, also have purposes widely.But terylene also has shortcoming as textile material, is 20.6% like its limited oxygen index (LOI), so have inflammability.According to statistics, 20% home fire is caught fire by textiles and causes.Textiles directly contacts with human body mostly, in case catch fire, the little application on human skin that then makes is partly burnt; Receive misery; Greatly then burn, even threat to life, account for fire 50% of the sum that causes death by the catch fire death that fire caused that causes of textiles; Therefore, the anti-flammability of raising textiles has crucial meaning to the protection people life property safety.
The mode of production of traditional fire-retardant gobo is: fire-retardant slice spinning → weave → dyeing and finishing → typing → finished product.Though the silk that is spinned has anti-flaming function, all be white silk, after weaving, also need to handle through dyeing and finishing.Because in the dyeing and finishing process, receive the effect of HTHP to cause the loss of flame-retardant composition, cause the flame retardant effect of fabric obviously to descend.And the sewage that dyeing and finishing process produces causes serious environmental to pollute.
[summary of the invention]
The object of the invention solves the problems of the prior art exactly, proposes the production technology that a kind of look is knitted fire-retardant shade fabric, can either improve shade fabric flame retardant effect and COLOR FASTNESS, can reduce environmental pollution again.
For realizing above-mentioned purpose, the present invention proposes the production technology that a kind of look is knitted fire-retardant shade fabric, may further comprise the steps successively:
A) the fire-retardant look silk of spinning: 3～5% of the weight of adding flame retardant polyester section Masterbatch in the fire-retardant polyester section; Join in the extruder type spinning machine after mixing; Through extruder type spinning machine the melt after fire-retardant polyester section and the Masterbatch hybrid reaction is carried out spinning; Again through after spin and be processed into low-stretch yarn or full-drawn yarn, low-stretch yarn that obtains or full-drawn yarn are as warp thread and weft yarn;
B) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 150～200m/min, and warping tension force is 0.3～0.4cN, and beaming speed is 100-150m/min;
C) weave: warp thread and weft yarn are changed three kinds of institutional frameworks of layer tissue with heavy latitude tissue, double fabric and Biao Li weave and obtain grey cloth;
D) refining typing: grey cloth is carried out the open width refining remove the finish on the organizine and dirty in the warping process, refining temperature is 95～98 ℃, and refining speed is 30～60m/min; The grey cloth that refining is good directly gets into the typing arrangement, and typing speed is 25～35m/min, and setting temperature is 185～195 ℃;
E) check packing: cropping is knitted fire-retardant shade fabric after the check packing obtains qualified look.
As preferably, said A) addition of Masterbatch is 4% of a fire-retardant polyester chipping qualities in the fire-retardant look silk step of spinning, and coloring effect is good, and cost is low.
As preferably, said A) Masterbatch adopts at least a in light red master batch, purple Masterbatch, light yellow master batch, red Masterbatch, green Masterbatch, brown Masterbatch, blue Masterbatch, orange Masterbatch, yellow Masterbatch, aubergine Masterbatch, dark-brown Masterbatch, darkviolet Masterbatch, the blackish green Masterbatch in the fire-retardant look silk step of spinning.The variation of can winking has good shaded effect again.
As preferably, said B) warping weaves that speed of beaming is 170m/min in the step, and warping tension force is 0.35cN, and beaming speed is 130m/min.
As preferably; Said C) weave in the step and in the middle of fabric, to have inweaved black silk, this black silk is meant A) Masterbatch that adds in the fire-retardant polyester section in the step is dark Masterbatch, the weft yarn of pulling out is black silk; Form fine and close fabric construction, reach good shaded effect.
As preferably, said C) weave and adopt the double ends axle on the electronic dobby water jet looms, to weave in the step.
As preferably, said D) refining temperature is 96 ℃ in the refining fixating shape step, and refining speed is 50m/min; Typing speed is 27m/min, and setting temperature is 188 ℃.
Beneficial effect of the present invention: production technology of the present invention is reasonable, and panchromatic silk weaving is made and need not be dyeed, and has reduced environmental pollution; And COLOR FASTNESS is high; Lovely luster, and product fire resistance and shading stable performance, the functional look that adopts simple explained hereafter to go out environment-friendly type is knitted shade fabric.
Characteristic of the present invention and advantage will be elaborated through embodiment.
[specific embodiment]
Look is knitted the production technology of fire-retardant shade fabric, may further comprise the steps successively:
A) the fire-retardant look silk of spinning: 3～5% of the weight of adding flame retardant polyester section Masterbatch in the fire-retardant polyester section; Join in the extruder type spinning machine after mixing; Through extruder type spinning machine the melt after fire-retardant polyester section and the Masterbatch hybrid reaction is carried out spinning; Again through after spin and be processed into low-stretch yarn or full-drawn yarn, low-stretch yarn that obtains or full-drawn yarn are as warp thread and weft yarn; Addition the best of Masterbatch is 4% of a fire-retardant polyester chipping qualities, and when the look silk of some very slight color of spinning, the addition of Masterbatch is just passable 3～3.5%.If the Masterbatch addition seldom (be less than flame retardant polyester section weight 3%), aberration appears in look silk easily that spin out, this is because the Masterbatch addition very little, is difficult to mix with section causes.Dilute Masterbatch through the composite process for granulating again of Masterbatch, make it granulation again behind the first and a certain amount of flame retardant polyester section mixed melting, just can reach the effect of color difference eliminating with composite good look grain spinning.Masterbatch can adopt at least a in light red master batch, purple Masterbatch, light yellow master batch, red Masterbatch, green Masterbatch, brown Masterbatch, blue Masterbatch, orange Masterbatch, yellow Masterbatch, aubergine Masterbatch, dark-brown Masterbatch, darkviolet Masterbatch, the blackish green Masterbatch.Spin processing after aforesaid and be meant stretcher strain.
B) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 150～200m/min, and warping tension force is 0.3～0.4cN, and beaming speed is 100-150m/min; It is 170m/min that optimum process parameters adopts speed of beaming, and warping tension force is 0.35cN, and beaming speed is 130m/min.Take the integral body undercarriage mode of putting on the shelf in the warping process, reduce tieing, take oiling treatment during beaming.Because of in the warping process for preventing static, reduce because of organizine friction in the weaving process causes phenomenons such as scraping mao cracked ends, need oiling treatment during beaming, the finish that oils can adopt the organizine finish A-3 of the good and chemical industry Co., Ltd production in Jiangyin.
C) weave: adopt the double ends axle on the electronic dobby water jet looms, to change three kinds of institutional frameworks of layer tissue warp thread and weft yarn and weave and obtain grey cloth with heavy latitude tissue, double fabric and Biao Li; In the middle of fabric (grey cloth), inweave black silk, form fine and close fabric construction, reach better shaded effect.Adopt the double ends axle to weave, warp tension can not be excessive, and according to fabric width adjustment wefting insertion technology.
D) refining typing: grey cloth is carried out the open width refining remove the finish on the organizine and dirty in the warping process, refining temperature is 95～98 ℃, and refining speed is 30～60m/min; The grey cloth that refining is good directly gets into the typing arrangement, and typing speed is 25～35m/min, and setting temperature is 185～195 ℃; It is 96 ℃ that optimum process parameters adopts refining temperature, and refining speed is 50m/min; Typing speed is 27m/min, and setting temperature is 188 ℃.
E) check packing: cropping is knitted fire-retardant shade fabric after the check packing obtains qualified look.
The foregoing description is to explanation of the present invention, is not to qualification of the present invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (7)
1. look is knitted the production technology of fire-retardant shade fabric, it is characterized in that: may further comprise the steps successively:
A) the fire-retardant look silk of spinning: 3～5% of the weight of adding flame retardant polyester section Masterbatch in the fire-retardant polyester section; Join in the extruder type spinning machine after mixing; Through extruder type spinning machine the melt after fire-retardant polyester section and the Masterbatch hybrid reaction is carried out spinning; Again through after spin and be processed into low-stretch yarn or full-drawn yarn, low-stretch yarn that obtains or full-drawn yarn are as warp thread and weft yarn;
B) warping is weaved: adopt Sectional warping machines to carry out warping processing, speed of beaming is 150～200m/min, and warping tension force is 0.3～0.4cN, and beaming speed is 100-150m/min;
C) weave: warp thread and weft yarn are changed three kinds of institutional frameworks of layer tissue with heavy latitude tissue, double fabric and Biao Li weave and obtain grey cloth;
D) refining typing: grey cloth is carried out the open width refining remove the finish on the organizine and dirty in the warping process, refining temperature is 95～98 ℃, and refining speed is 30～60m/min; The grey cloth that refining is good directly gets into the typing arrangement, and typing speed is 25～35m/min, and setting temperature is 185～195 ℃;
E) check packing: cropping is knitted fire-retardant shade fabric after the check packing obtains qualified look.
2. look as claimed in claim 1 is knitted the production technology of fire-retardant shade fabric, it is characterized in that: said A) addition of Masterbatch is 4% of a fire-retardant polyester chipping qualities in the fire-retardant look silk step of spinning.
3. look as claimed in claim 1 is knitted the production technology of fire-retardant shade fabric, it is characterized in that: said A) Masterbatch adopts at least a in light red master batch, purple Masterbatch, light yellow master batch, red Masterbatch, green Masterbatch, brown Masterbatch, blue Masterbatch, orange Masterbatch, yellow Masterbatch, aubergine Masterbatch, dark-brown Masterbatch, darkviolet Masterbatch, the blackish green Masterbatch in the fire-retardant look silk step of spinning.
4. look as claimed in claim 1 is knitted the production technology of fire-retardant shade fabric, it is characterized in that: said B) warping weaves that speed of beaming is 170m/min in the step, and warping tension force is 0.35cN, and beaming speed is 130m/min.
5. look as claimed in claim 1 is knitted the production technology of fire-retardant shade fabric, it is characterized in that: said C) weave and in the middle of fabric, inweaved black silk in the step.
6. look as claimed in claim 1 is knitted the production technology of fire-retardant shade fabric, it is characterized in that: said C) weave and adopt the double ends axle on the electronic dobby water jet looms, to weave in the step.
7. knit the production technology of fire-retardant shade fabric like each described look in the claim 1～6, it is characterized in that: said D) refining temperature is 96 ℃ in the refining fixating shape step, and refining speed is 50m/min; Typing speed is 27m/min, and setting temperature is 188 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110264269.7A CN102409468B (en) | 2011-09-07 | 2011-09-07 | Production technology of yarn dyed flame-resistant lightproof fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110264269.7A CN102409468B (en) | 2011-09-07 | 2011-09-07 | Production technology of yarn dyed flame-resistant lightproof fabric |
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| CN102409468A true CN102409468A (en) | 2012-04-11 |
| CN102409468B CN102409468B (en) | 2013-07-31 |
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| CN201110264269.7A Expired - Fee Related CN102409468B (en) | 2011-09-07 | 2011-09-07 | Production technology of yarn dyed flame-resistant lightproof fabric |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102634921A (en) * | 2012-04-27 | 2012-08-15 | 江阴芗菲服饰有限公司 | Method for weaving dye-free combined-filament mixed-color fabric |
| CN111041659A (en) * | 2019-12-31 | 2020-04-21 | 正凯纺织有限公司 | Textile fabric with flame-retardant function and preparation method thereof |
| CN112281278A (en) * | 2020-10-15 | 2021-01-29 | 绍兴三立达纺织阻燃新材料有限公司 | Flame-retardant polyester rolling curtain fabric and preparation method thereof |
| CN112281277A (en) * | 2020-10-15 | 2021-01-29 | 绍兴三立达纺织阻燃新材料有限公司 | Flame-retardant polyester rolling curtain fabric and preparation method thereof |
| CN113089332A (en) * | 2021-05-25 | 2021-07-09 | 绿星(福州)居室用品有限公司 | Preparation method of waterproof and anti-discoloration cloth |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102634921A (en) * | 2012-04-27 | 2012-08-15 | 江阴芗菲服饰有限公司 | Method for weaving dye-free combined-filament mixed-color fabric |
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| CN112281278A (en) * | 2020-10-15 | 2021-01-29 | 绍兴三立达纺织阻燃新材料有限公司 | Flame-retardant polyester rolling curtain fabric and preparation method thereof |
| CN112281277A (en) * | 2020-10-15 | 2021-01-29 | 绍兴三立达纺织阻燃新材料有限公司 | Flame-retardant polyester rolling curtain fabric and preparation method thereof |
| CN113089332A (en) * | 2021-05-25 | 2021-07-09 | 绿星(福州)居室用品有限公司 | Preparation method of waterproof and anti-discoloration cloth |
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| CN102409468B (en) | 2013-07-31 |
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Effective date of registration: 20210927 Address after: 225800 Chengxi industrial concentration zone, Baoying County, Yangzhou City, Jiangsu Province Patentee after: BAOYING Chengxi Economic Development Co.,Ltd. Address before: 313100 1st Floor, 66 Luhui Road, Taihu Street Economic Development Zone, Changxing County, Huzhou City, Zhejiang Province Patentee before: Zhejiang Changxing Yike Textile Co.,Ltd. |
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Granted publication date: 20130731 |