CN102402205B - Intelligent control system for tractor component assembling line - Google Patents

Intelligent control system for tractor component assembling line Download PDF

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Publication number
CN102402205B
CN102402205B CN2010102774494A CN201010277449A CN102402205B CN 102402205 B CN102402205 B CN 102402205B CN 2010102774494 A CN2010102774494 A CN 2010102774494A CN 201010277449 A CN201010277449 A CN 201010277449A CN 102402205 B CN102402205 B CN 102402205B
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China
Prior art keywords
assembling line
station
main control
control box
tractor
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CN2010102774494A
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Chinese (zh)
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CN102402205A (en
Inventor
朱文立
高飞
施丽玲
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Shanghai University of Engineering Science
State Grid Shanghai Electric Power Co Ltd
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Shanghai University of Engineering Science
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention aims to disclose a control system for a tractor component assembling line, which comprises at least one master control box and a plurality of operation control tables. The operation control tables are arranged at work stations of the tractor component assembling line, the work stations are mutually communicated via a conveying belt, control ends of the operation control tables are connected with operation equipment of the work stations, the master control boxes are electrically connected with the operation control tables, and each work station of the tractor component assembling line is provided with the corresponding operation control table. As the work stations of the tractor component assembling line are provided with the operation control tables, the operation control tables control the operation equipment on the work stations and are connected with the master control boxes, the master control boxes control the operation equipment via the operation control tables so as to assemble tractor components, the operation control tables and the master control boxes are connected with work state indicator lamps which display work statues of the operation control tables and the master control boxes in time, and accordingly, purposes of the intelligent control system for the tractor component assembling line are realized.

Description

Tractor parts assembling line control system
Technical field
The present invention relates to a kind of control system, particularly a kind of tractor parts assembling line control system for tractor parts assembling line.
Background technology
The assembling of existing tractor parts is all undertaken by a streamline, streamline is provided with some stations for assembling tractor parts, Oil pump electrical machinery, power cylinder, transport tape, wall built-up are set, hang operating equipments such as cylinder, lifting table at these stations, finish the assembly work of tractor parts at streamline through the operating equipment on the station.
But in the assembling line of existing tractor parts, the operating equipment on each station all needs to finish the assembling of tractor parts according to the matching requirements of tractor parts by operating each operating equipment on this station manually; Because each operating equipment of the station in the assembling line of this tractor parts all is by manually-operated, cause the stability of the assembling of tractor part to depend on operating personnel's skill level, the reliability of parts assembling is not high.
In addition, the duty that is arranged on each operating equipment on the station in the streamline can't in time show, can not in time understand the residing duty of each operating equipment, when the operating equipment on the station is in abnormality, can't in time obtain information, make timely and handling, influence job stability and the security of the assembling line of tractor parts.
In sum, need a kind of tractor parts assembling line control system especially, solved existing the problems referred to above that exist.
Summary of the invention
The object of the present invention is to provide a kind of tractor parts assembling line control system, at existing the problems referred to above that exist, can satisfy the requirement of tractor parts assembling line production operation, have higher reliability and practicality, simple in structure, very practical.
Technical matters solved by the invention can realize by the following technical solutions:
A kind of tractor parts assembling line control system, it is characterized in that, it comprises at least one main control box and some operating consoles, described operating console is arranged on the station place of tractor parts assembling line, communicate with one another by transport tape between the described station, the control end of described operating console is connected with the operating equipment of station, described main control box and described operating console are electrically connected mutually, and each station place of tractor parts assembling line is provided with a described operating console.
In one embodiment of the invention, described main control box is a plurality of, described a plurality of main control box connects several in the described operating console respectively, and the control end of described operating console is connected with operating equipment on being arranged on tractor parts assembling line station.
In one embodiment of the invention, described main control box is connected to each other by isolating switch, fuse, isolating transformer, direct-current switch power supply, PLC controller, contactor, relay and terminals row and constitutes.
In one embodiment of the invention, be connected with the working station indicator of indicating the main control box duty by color on the described main control box.
In one embodiment of the invention, be connected with the safe limit switch that reaches the transport tape extreme position that is used for control operation control desk place station by the working station indicator of color indication operating console duty on the described operating console.
Further, described working station indicator is connected in parallel mutually by the alarm lamp of some different colours and hummer and constitutes.
Tractor parts assembling line control system of the present invention, by setting operation control desk on each station of tractor parts assembling line, control operating equipment on each station by operating console, operating console connects main control box, finished the assembly work of tractor parts by operating console control operation equipment by main control box control, operating console and main control box are connected with working station indicator, the duty of timely display operator console and main control box, simple in structure, very practical, realize purpose of the present invention.
Description of drawings
Fig. 1 is the structural representation of tractor parts assembling line control system of the present invention;
Fig. 2 is the structural representation of working station indicator of the present invention;
Fig. 3 is applied to the distribution schematic diagram of tractor parts assembling line for the present invention.
Embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
As shown in Figure 1, tractor parts assembling line control system of the present invention, it comprises at least one main control box 100 and some operating consoles 200, operating console 200 is arranged on the station place of tractor parts assembling line, communicate with one another by transport tape between the described station, the control end of operating console 200 is connected with the operating equipment of station, main control box 100 is electrically connected mutually with operating console 200, the quantity of the station on the quantity of operating console 200 and the tractor parts assembling line is corresponding, and the station place of each tractor parts assembling line is provided with an operating console 200.
Be connected with the working station indicator 110 by color indication main control box 100 duties on the main control box 100; Be connected with the safe limit switch 220 that reaches the transport tape extreme position that is used for control operation control desk 200 place stations by the working station indicator 210 of color indication operating console 200 duties on the operating console 200.
In the present invention, main control box 100 is connected to each other by isolating switch, fuse, isolating transformer, direct-current switch power supply, PLC controller, contactor, relay and terminals row and constitutes; The PLC controller is selected the Q00J-PLC of Mitsubishi for use.
Working station indicator 110 and working station indicator 210 are connected in parallel mutually by the alarm lamp of some different colours and hummer and constitute.(referring to Fig. 2)
In the present invention, working station indicator 110 and working station indicator 210 are made of red, yellow, green and blue alarm lamp and hummer, and operating voltage is provided by 24V voltage, controls its break-make by relay, and then reach the effect of bright lamp and buzzing.
Get under the electric situation red, yellow, green and blue alarm lamp Chang Liang, hummer Chang Ming.Its implication is defined as follows:
The normal bright expression main control box 100 of blue alarm lamp powers on;
The yellow alarm lamp powers on and glimmers 3 times, and 0.5 second at interval, and the while hummer is followed alarm lamp and intermittently rung;
The Oil pump electrical machinery that green alarm lamp Chang Liang is illustrated under main control box 100 controls has at least one to be in opening;
The control box that red alarm lamp flicker alarm meter is shown under main control box 100 controls has a station at least for the anxious state that stops, and hummer is intermittently rung simultaneously, 1 second interval time, removes until anxious stopping;
The Oil pump electrical machinery that red alarm lamp Chang Liang is illustrated under main control box 100 controls has at least one electrothermal relay fault alarm, and hummer yowls simultaneously, gets rid of until fault.
Hummer belongs to auditory tone cues, and the sound of different frequency represents different meanings.0.5 second interval rings 3 times, represents the prompting that powers on; Pointed out scram button to press at interval, and needed troubleshooting in 1 second; The prompting electrothermal relay that yowls is reported to the police, and after checking Oil pump electrical machinery, the electrothermal relay that resets is fixed a breakdown.
In the present invention, main control box 100 is a plurality of, and main control box 100 connects several operating consoles 200 respectively, and the control end of operating console 200 is connected with operating equipment on being arranged on tractor parts assembling line station; Namely can there be a plurality of main control boxs 100 to connect operating console 200 on several stations respectively, be controlled the operating console 200 that is arranged on the tractor parts assembling line station by a plurality of main control boxs 100 respectively.
Embodiment
In the present embodiment, tractor parts assembling line is provided with 8 stations, each station is provided with an operating console 200,8 operating consoles are namely arranged, the Oil pump electrical machinery of each station, hangs operating equipments actions such as cylinder, lifting table by hydraulic-driven at institute strong cylinder, transport tape, wall built-up.
In the present embodiment, main control box 100 comprises main control box A, main control box B and main control box C; Main control box A control 1-3 station and the running of 1-3 Oil pump electrical machinery, 4, No. 8 stations of main control box B control and 4, No. 8 Oil pump electrical machinery runnings, main control box C control 5-7 station and 5, No. 6 Oil pump electrical machinery runnings.(referring to Fig. 3)
Main control box A, the everything of control 1-3 Oil pump electrical machinery running and 1-3 station.
No. 1 station action comprises:
Oil pump 1 open and close; Ring forward and back (crawl) in the power cylinder 1; Power cylinder 1 outer shroud forward and back (crawl).
No. 2 station actions comprise:
Oil pump 2 open and close; Hang cylinder rising, decline (triggering puts in place); Transmit 1 section startup (forward and back 2 times); Power cylinder 2 pushes away, draws (crawl, button, step two inputs); Power cylinder 3 pushes away, draws (crawl, button, step two inputs).
No. 3 station actions comprise:
Oil pump 3 open and close; Lifting table 1 rises, decline (triggering puts in place); Transmit 1 section startup (forward and back 2 times); Power cylinder 4 pushes away, draws (button crawl); Power cylinder 5 pushes away (step is advanced, and discharges from resetting); Transmit 2 sections startups (forward and back 2 times) (button be installed on No. 4 operation case on).
Main control box B controls the everything of the running of 4, No. 8 Oil pump electrical machineries and 4, No. 8 stations.
No. 4 station actions comprise:
Transmit 2 sections startups (forward and back 2 times), be controlled by main control box A, button, pilot lamp all are independent of main control box B; Oil pump 4 open and close; Hang arm rising, decline (triggering puts in place); Slide unit 2 forward and back (step crawl); 410 bearing work are advanced (power cylinder 7 advances) (the button crawl discharges from resetting); The 36V illuminating lamp; Slide unit 2 F.F.s (triggering puts in place), rewind down (triggering puts in place), stop.
No. 8 station actions comprise:
Oil pump 8 open and close; Lifting table 2 rises, decline (triggering puts in place); Register pin rises, decline (triggering puts in place); Slide unit 1 forward and back (step crawl); 410 bearing work are advanced (power cylinder 6 advances) (the button crawl discharges from resetting); The 36V illuminating lamp; Slide unit 1 F.F., rewind down, stop.
Main control box C, the everything of control 5-7 Oil pump electrical machinery running and 5-7 station.
No. 5 station actions comprise:
Transmit 3 sections startups (move back, advance 2 times, meet when advancing and slow down spacing commentaries on classics at a slow speed), be controlled by main control box B, button, pilot lamp all are independent of main control box C; Oil pump 5 open and close; Lifting table 3 rises, decline (triggering puts in place); Transmit the 3-1 section and start (forward and back 2 times is met when advancing and slowed down spacing commentaries on classics at a slow speed); Power cylinder 8 is opened (the opening force cylinder advances function for button, advance and retreat solenoid valve while dead electricity), reset (button, triggering puts in place, moves back solenoid valve and gets), is advanced (step crawl); Power cylinder 9 advances (the step crawl discharges from resetting); For a short time hang (button triggers and puts in place) about the cylinder; Transmit 4 sections startups (forward and back 2 times is met when moving back and slowed down spacing commentaries on classics at a slow speed).
No. 6 station actions comprise:
Oil pump 6 open and close; Lifting table 4 rises, descends; Transmit 5 sections startups (forward and back 2 times); Transmit the 4-1 section and start (crawl advances, and discharges from resetting); Power cylinder 11 advances (the step crawl discharges from resetting); Power cylinder 10 is opened (button, precession is done, and triggers and puts in place), reset (button, deactuate is done, and triggers and puts in place), advance (step crawl).
No. 7 station actions comprise:
Oil pump 6 open and close (in parallel with the pump switch of station 6); Translation frame rises, decline (triggering puts in place); Transmit 5 sections startups (forward and back 2 times); The clamping of 4 locking devices, release (triggering puts in place).
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and the claimed scope of the present invention is defined by appending claims and equivalent thereof.

Claims (5)

1. tractor parts assembling line control system, it is characterized in that, it comprises at least one main control box and some operating consoles, described operating console is arranged on the station place of tractor parts assembling line, communicate with one another by transport tape between the described station, the control end of described operating console is connected with the operating equipment of station, described main control box and described operating console are electrically connected mutually, and each station place of tractor parts assembling line is provided with a described operating console.
2. tractor parts assembling line control system as claimed in claim 1, it is characterized in that, described main control box is a plurality of, described a plurality of main control box connects several in the described operating console respectively, and the control end of described operating console is connected with operating equipment on being arranged on tractor parts assembling line station.
3. tractor parts assembling line control system as claimed in claim 1 or 2 is characterized in that, is connected with the working station indicator by color indication main control box duty on the described main control box.
4. tractor parts assembling line control system as claimed in claim 1 or 2, it is characterized in that, be connected with the safe limit switch that reaches the transport tape extreme position that is used for control operation control desk place station by the working station indicator of color indication operating console duty on the described operating console.
5. tractor parts assembling line control system as claimed in claim 4 is characterized in that, described working station indicator is connected in parallel mutually by the alarm lamp of some different colours and hummer and constitutes.
CN2010102774494A 2010-09-09 2010-09-09 Intelligent control system for tractor component assembling line Active CN102402205B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2010102774494A CN102402205B (en) 2010-09-09 2010-09-09 Intelligent control system for tractor component assembling line

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CN102402205A CN102402205A (en) 2012-04-04
CN102402205B true CN102402205B (en) 2013-08-14

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* Cited by examiner, † Cited by third party
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CN113419482A (en) * 2021-07-01 2021-09-21 广州达意隆包装机械股份有限公司 Control system capable of multi-azimuth inching operation

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060118690A (en) * 2005-05-17 2006-11-24 현대자동차주식회사 Distribution apparatus and method thereof of parts for automobile
CN201545092U (en) * 2009-12-08 2010-08-11 东风汽车公司 Synchronous control structure for assembly technology section and fast conveying section of automobile assembly conveying line

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060118690A (en) * 2005-05-17 2006-11-24 현대자동차주식회사 Distribution apparatus and method thereof of parts for automobile
CN201545092U (en) * 2009-12-08 2010-08-11 东风汽车公司 Synchronous control structure for assembly technology section and fast conveying section of automobile assembly conveying line

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Owner name: STATE GRID SHANGHAI ELECTRIC POWER COMPANY

Effective date: 20131105

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Effective date of registration: 20131105

Address after: 201620 Shanghai city Songjiang District Dragon Road No. 333

Patentee after: Shanghai University of Engineering Science

Patentee after: State Grid Shanghai Municipal Electric Power Company

Address before: 201620 Shanghai city Songjiang District Dragon Road No. 333

Patentee before: Shanghai University of Engineering Science