CN102402189A - Automatic positioning and sampling control method for sizing material - Google Patents

Automatic positioning and sampling control method for sizing material Download PDF

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Publication number
CN102402189A
CN102402189A CN2010102811703A CN201010281170A CN102402189A CN 102402189 A CN102402189 A CN 102402189A CN 2010102811703 A CN2010102811703 A CN 2010102811703A CN 201010281170 A CN201010281170 A CN 201010281170A CN 102402189 A CN102402189 A CN 102402189A
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sampling
binder removal
sizing material
carry out
length
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CN2010102811703A
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CN102402189B (en
Inventor
高彦臣
杨殿才
王海清
杭柏林
焦清国
纪俊
孙培峰
谢杰
朱可辉
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Qingdao Wangong Information Technology Co. Ltd.
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Mesnac Co Ltd
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Abstract

The invention relates to an automatic positioning and sampling control method for a sizing material, which is used for realizing automatic positioning of sampling equipment and accurate control on a sampling point and avoiding mistakes such as missed sampling, incorrect sampling and the like which are caused by manual operation or negligence. When a formula information database is connected, the sizing discharging length lx or the sizing discharging weight mx of a currently produced sizing material used for determining a sizing discharging length sampling point xn or a sizing discharging weight sampling point yn of each train number is searched and abstracted from the formula information database. When the formula information database is not connected, the sizing discharging length lx or the sizing discharging weight mx of the currently produced sizing material is generated according to data which are measured or input manually in advance, so that the sizing discharging length sampling point xn or the sizing discharging weight sampling point yn of each train number is further determined. When a sampling technique before cooling is adopted, the sizing discharging length sampling point xn of each train number is determined according to the sizing discharging length lx of the currently produced sizing material; and when the sampling technique after cooling is adopted, the sizing discharging sampling point yn of each train number is determined according to the sizing discharging weight mx of the currently produced sizing material.

Description

Sizing material is located the sampling control method automatically
Technical field
The present invention provides a kind of rubber tyre production run that is used for, and locatees and accomplish the control method of sampling automatically to glue stuff compounding, belongs to rubber manufacturing machinery and automation control area.
Background technology
Along with constantly bringing forth new ideas of rubber tyre manufacturing technology, the sizing material mixing production of multiple formulations has obtained penetration and promotion.For improving the whole homogeneity of quality, auxiliary agent dispersiveness and sizing material in the mixing process, need the sizing material of specifying train number is positioned sampling, censorship with the glue stuff compounding quality assessment, and expectation obtains to improve the data support of raw material, rubber mixing technique and sizing material stability.
The location sampling of current sizing material, more is the empirical data acquisitions of operating personnel based on many train numbers sizing material binder removal length, sample time is comparatively fixing, does not consider the equipment of production scene, the actual conditions that personnel judge.
Cause than mistake because of sampling operation personnel's carelessness or error in judgement easily, or even take a sample train number, the mistake of sample time, thereby the checking reference role that sampling is inspected by ready samples lost.
The sizing material character of different formulations, the sampling technology all can be different; Mix under the prerequisite of producing at current polygamy side sizing material; How taking practicable automatic sampling algorithm to control sampling equipment to realize the automatism and the consistance of location sampling, is the technical barrier that present urgent need solves.
Summary of the invention
Sizing material of the present invention is located the sampling control method automatically; No matter whether dispose the predetermined prescription information database of setting up of subsidiary engine primary control program, can both under the situation of different sampling technology, sizing compound formula, binder removal device parameter, realize locating automatically sampling operation.
The objective of the invention is; Be to solve above-mentioned existing issue and realize sampling equipment automatic location, join the accurate control of sampling point; Avoid because of mistakes such as the leakage that manually-operated or carelessness cause are got, mistake is got, improve the consistance of accuracy, promptness and the sampling of many train numbers sizing material of sizing material censorship.
For realizing the foregoing invention purpose, said sizing material is located the sampling control method automatically, is the sampling of in specifying the mixing back sizing material of train number, carrying out well-distributed points.
Wherein, under the prerequisite that connects the prescription information database that is equipped with sampling sizing compound formula parameter in advance, sampling technology or cooling back sampling technology before selecting to take to cool off;
Based on sampling technology before the cooling, the per car binder removal length l of at first from the prescription information database, inquiring about this train number sizing material x, sample length point x nMeet expression,
x n = ( n - 1 ) l x + l x i + 1 , ( n - 1 ) l x + 2 l x i + 1 , . . . , ( n - 1 ) l x + i l x i + 1
Wherein, n representes the n sub-sampling, and i representes per car glue sampling number of times;
If do not preestablish the per car binder removal length l of this train number sizing material in the prescription information database xIf database has the per car binder removal length l of other sizing materials y, then according to the per car binder removal length l of the current sizing material of this length computation x,
Otherwise the volume V of this train number sizing material of extraction in conjunction with the cross section area S of sizing material extrusion equipment, confirms the sample length point x of this train number sizing material from the prescription information database n, and with the per car binder removal length l that calculates xBe filled in the prescription information database;
Based on cooling back sampling technology, the per car binder removal quality m of this train number sizing material of inquiry from the prescription information database x, sampling weight point x nMeet expression,
x n = ( n - 1 ) m x + m x j + 1 , ( n - 1 ) m x + 2 m x j + 1 , . . . , ( n - 1 ) m x + j m x j + 1
Wherein, n representes the n sub-sampling, and i representes per car glue sampling number of times;
Do not connecting under the prerequisite of prescription information database, according to the sample length/weight point x of a last train number sizing material N-1, confirm the sample length/weight point x of current train number sizing material n,
The sampling time point x of first bus sizing material 1By labor measurement or input to the control end of sampling equipment in advance.
Like above-mentioned basic design concept, judge exactly that the quality of a certain train number sizing material should be taked identical sampling operation to each train number, promptly the sample position is consistent relatively.To the sampling of per car time sizing material, depend on the distributing homogeneity of sampling number of times and sampling spot, be not all sampling spots all be the centre of current train number sizing material.
Because the current mixing production of carrying out multiple formulations type sizing material at large, and the banburying production of sizing material is a kind of similar step process control procedure.Therefore need take to take a sample targetedly control mode according to concrete kinds of processes and equipment variables.
To the volume V of this present invention this train number sizing material of extraction from the prescription information database, confirm the sample length point x of current train number sizing material in conjunction with the cross section area S of sizing material extrusion equipment n
Perhaps, the current train number sizing material binder removal quality m that provides according to the prescription information database x, to remove binder removal speed, binder removal equipment and/or sampling technology to sampling time point x nThe influence that possibly constitute.
Sampling time point x according to a last train number sizing material N-1, confirm the sampling time point x of current train number sizing material n, x N-x N-1, x N-1By labor measurement, in advance import with control sampling equipment.
For not connecting the upward predetermined prescription information database of setting up of subsidiary engine primary control program, promptly system is in off-line state and can't from the prescription information database, extracts and be correlated with when putting information on record, allows to solve with labor measurement and defeated in advance mode of facing.
Be further to improve effectively management and the data support of location sampling control method, described prescription information database comprises the information data bar of each prescription of correspondence, includes formula number, the binder removal length l corresponding with formula number in each bar data x, the binder removal quality m corresponding with formula number x
Above-mentioned information data is obtained by the measuring and calculating of mixing production scene information according to this control method, and takes artificial predefined mode to safeguard.
Data dynamically update in the above-mentioned database, add in the database after initial non-existent corresponding formulation data can be extrapolated through said method again, and promptly the data with up-to-date appearance cover historical data before.
For optimizing the flexible and accuracy of sampling control method, when connecting the prescription information database, then from the prescription information database, search and extract, be used for confirming each train number binder removal length sampling spot x nOr binder removal weight sampling spot y nCurrent binder removal length l of producing sizing material xOr binder removal weight m x
When not connecting the prescription information database, then perhaps import data in advance to generate current binder removal length l of being produced sizing material according to labor measurement xOr binder removal weight m x, confirm each train number binder removal length sampling spot x nOr binder removal weight sampling spot y n
Be to eliminate the influence of various processes, before taking to cool off during sampling technology, according to current binder removal length l of producing sizing material for the location sampling operation xConfirm each train number binder removal length sampling spot x n
When taking to cool off back sampling technology, according to the quality m of the sizing material of current production sizing material xConfirm each train number binder removal weight sampling spot y n
As stated, sizing material according to the invention locate automatically the sampling control method have the following advantages:
1, realize a kind of automatic sampling algorithm based on binder removal length and binder removal Weight control, can locate sampling operation automatically to the sizing material that different formulations and binder removal device parameter are controlled under the various working condition, the accuracy rate of taking a sample is higher, and automaticity is higher.
2, realize the automatic location control of sampling equipment; Avoid because of mistake such as the leakage that manually-operated or carelessness cause is got, mistake is got; Thereby improve the consistance of accuracy, promptness and the sampling of many train numbers sizing material of sizing material censorship, help improving the mixing quality of sizing material of tire, the automatization level of enhancing tire production process.
Description of drawings:
Combine accompanying drawing that the present invention is done further explanation at present;
Fig. 1 is the contrast synoptic diagram of different sampling operations;
Fig. 2 is based on the automatic location sampling control flow chart that connects the prescription information database;
Fig. 3 is based on the automatic location sampling control flow chart that does not connect the prescription information database.
Embodiment
Embodiment 1, and is as shown in Figure 1, judges the quality of a certain train number sizing material exactly, should take identical sampling operation to each train number, and promptly the sample position is consistent relatively.
Concrete target sample position is according to different sample intervals and number of times, and the relative center that is positioned at per car time sizing material volume is come equally distributed.
As shown in Figures 2 and 3, to locate the sampling control method automatically be in specifying the mixing back sizing material of train number, to carry out the sampling of well-distributed points to described sizing material.Particularly,
Under the prerequisite that connects the prescription information database that is equipped with sampling sizing compound formula parameter in advance, sampling technology or cooling back sampling technology before selecting to take to cool off;
Based on sampling technology before the cooling, the per car binder removal length l of at first from the prescription information database, inquiring about this train number sizing material x, sample length point x nMeet expression,
x n = ( n - 1 ) l x + l x i + 1 , ( n - 1 ) l x + 2 l x i + 1 , . . . , ( n - 1 ) l x + i l x i + 1
Wherein, n representes the n sub-sampling, and i representes per car glue sampling number of times;
If do not preestablish the per car binder removal length l of this train number sizing material in the prescription information database xIf database has the per car binder removal length l of other sizing materials y, then according to the per car binder removal length l of the current sizing material of this length computation x,
Otherwise the volume V of this train number sizing material of extraction in conjunction with the cross section area S of sizing material extrusion equipment, confirms the sample length point x of this train number sizing material from the prescription information database n, and with the per car binder removal length l that calculates xBe filled in the prescription information database;
Based on cooling back sampling technology, the per car binder removal quality m of this train number sizing material of inquiry from the prescription information database x, sampling weight point x nMeet expression,
x n = ( n - 1 ) m x + m x j + 1 , ( n - 1 ) m x + 2 m x j + 1 , . . . , ( n - 1 ) m x + j m x j + 1
Wherein, n representes the n sub-sampling, and i representes per car glue sampling number of times;
Do not connecting under the prerequisite of prescription information database, according to the sample length/weight point x of a last train number sizing material N-1, confirm the sample length/weight point x of current train number sizing material n,
The sampling time point x of first bus sizing material 1By labor measurement or input to the control end of sampling equipment in advance.
Described prescription information database comprises the information data bar of corresponding each prescription, includes formula number, the binder removal length l corresponding with formula number in each bar data x, the binder removal quality m corresponding with formula number xMeasuring and calculating obtains above-mentioned information data according to industry spot information according to this control method, and takes artificial predefined mode to safeguard.
For example, include following data message in a certain message queue, formula number=PM81, per car binder removal length l n=76.13 meters, per car binder removal quality m=23.89 kilogram.
Can adopt the binder removal length of labor measurement sizing material and be input in the prescription information database, with revision per car binder removal length l x
Can adopt the binder removal quality of labor measurement sizing material and be input in the prescription information database, with revision per car binder removal quality m x
Do not connecting under the prescription information database situation, adopting labor measurement or import the binder removal length/weight of sizing material in advance, to confirm the first bus sub-sampling length/weight point x of current formulation sizing material 1The sampling spot of train number is confirmed by a last train number sampling spot afterwards.
Said method includes following concrete performing step:
(1) judge whether to connect the prescription information database,
If connect, then continue to carry out next step;
If do not connect, then go to (18) step and carry out;
(2) sampling technology or cooling back sampling technology before judgement is taked to cool off,
If sampling technology before taking to cool off then continues to carry out next step;
If take to cool off back sampling technology, then go to (12) step and carry out;
(3) judge the per car binder removal length l that whether preestablishes this train number sizing material in the prescription information database n,
If provide, then go to (10) step and carry out;
If do not provide, then continue to carry out next step;
(4) attempt from prescription information data library inquiry current formulation binder removal length l x
If inquire, then go to (10) step and carry out;
If do not inquire, then continue to carry out next step;
(5) judge in the prescription information database whether be provided with current sizing compound formula in advance,
If provide, then continue to carry out next step;
If do not provide, then go to (21) step and carry out;
(6) attempt from the existing prescription of prescription information data library inquiry binder removal length l y
If inquire, then continue to carry out next step;
If do not inquire, then go to (8) step and carry out;
(7) according to current formulation information and existing prescription binder removal length l yCalculate current formulation binder removal length l x
l x = l y m x ρ y m y ρ x
Going to (10) step carries out;
(8) judge the cross section area S that whether preestablishes the sizing material extrusion equipment in the prescription information database,
If provide, then continue to carry out next step;
If do not provide, then go to (21) step and carry out;
(9) the cross section area S according to current formulation information and sizing material extrusion equipment calculates current formulation binder removal length l x
l x = m x s ρ x
Continue to carry out next step;
(10) if the binder removal length l of current formulation xWith the different storehouses that then Update Information of record in the prescription information database,
According to current formulation binder removal length l xCalculate the 1st to n train number binder removal length sampling spot x n
x n = ( n - 1 ) l x + l x i + 1 , ( n - 1 ) l x + 2 l x i + 1 , . . . , ( n - 1 ) l x + i l x i + 1
(11) when actual binder removal length greater than binder removal length sampling spot x nDuring minimum one of numerical value, carry out sampling action and with this minimum value from x nMiddle deletion,
This step is carried out in circulation, up to all accomplishing sampling operation, i.e. x at all sampling spots nBe sky;
(12) judge in the prescription information database whether preestablish current sizing material binder removal weight m x,
If provide, then go to (16) step and carry out;
If do not provide, then continue to carry out next step;
(13) attempt from prescription information data library inquiry current formulation binder removal length m x,
If inquire, then go to (16) step and carry out;
If do not inquire, then continue to carry out next step;
(14) judge whether the prescription information database provides current sizing compound formula,
If provide, then continue to carry out next step;
If do not provide, then go to (21) step and carry out;
(15) according to recipe calculation current formulation binder removal weight,
m x=m X1w X1+ m X2w X2+ ... + m Xkw XkContinue to carry out next step;
(16) if current formulation binder removal weight m xDifferent with the record in the database, the storehouse that then Updates Information is according to current formulation binder removal weight m xCalculate the 1st to n train number binder removal weight sampling spot x n
x n = ( n - 1 ) m x + m x j + 1 , ( n - 1 ) m x + 2 m x j + 1 , . . . , ( n - 1 ) m x + j m x j + 1
(17) when actual binder removal length greater than binder removal weight sampling spot x nDuring minimum one of intermediate value, carry out sampling operation and with this minimum value from x nMiddle deletion,
This step is carried out in circulation, assigns successively up to all sampling spot sampling orders to finish, i.e. x nBe sky;
(18) sampling technology or cooling back sampling technology before judgement is taked to cool off
If sampling technology before taking to cool off then continues to carry out next step;
If take to cool off back sampling technology, then go to (20) step and carry out;
(19) perhaps import data in advance according to labor measurement, confirm current formulation binder removal length l n, go to (10) step and carry out;
(20) perhaps import data in advance according to labor measurement, confirm current formulation binder removal weight m n, go to (16) step and carry out;
(21) if do not dispose relevant controlled variable in the prescription information database, then can't carry out sampling operation, stop sampling operation and show error message.
In above-mentioned steps,
M is a per car binder removal quality, is directly extracted or is obtained according to each formula material quality addition by recipe database;
ρ is the density of discharging sizing material, is directly extracted by recipe database, or on average obtains by the several according to quantity proportion weighted of each formula material density;
l nBe the per car binder removal length of current formulation;
S is the sizing material cross section area, by the acquisition of multiplying each other of the roll spacing of extrusion equipment and sizing material width;
Is W?
In addition, is having occurred j in the above-mentioned formula the clerical mistake of i?
Above-mentioned (2) with (18) step in, be based on not under the prerequisite that connects the prescription information database.
Just, if sampling technology before taking to cool off, then according to the binder removal length l of current production sizing material xConfirm each train number binder removal length sampling spot x nIf take to cool off back sampling technology, then according to the quality m of the sizing material of current production sizing material xConfirm each train number binder removal weight sampling spot x n

Claims (7)

1. a sizing material is located the sampling control method automatically, in specifying the mixing back sizing material of train number, carries out the sampling of well-distributed points, it is characterized in that:
Under the prerequisite that connects the prescription information database that is equipped with sampling sizing compound formula parameter in advance, sampling technology or cooling back sampling technology before selecting to take to cool off;
Based on sampling technology before the cooling, the per car binder removal length l of at first from the prescription information database, inquiring about this train number sizing material x, sample length point x nMeet expression,
x n = ( n - 1 ) l x + l x i + 1 , ( n - 1 ) l x + 2 l x i + 1 , . . . , ( n - 1 ) l x + i l x i + 1
Wherein, n representes the n sub-sampling, and i representes per car glue sampling number of times;
If do not preestablish the per car binder removal length l of this train number sizing material in the prescription information database xIf database has the per car binder removal length l of other sizing materials y, then according to the per car binder removal length l of the current sizing material of this length computation x,
Otherwise the volume V of this train number sizing material of extraction in conjunction with the cross section area S of sizing material extrusion equipment, confirms the sample length point x of this train number sizing material from the prescription information database n, and with the per car binder removal length l that calculates xBe filled in the prescription information database;
Based on cooling back sampling technology, the per car binder removal quality m of this train number sizing material of inquiry from the prescription information database x, sampling weight point x nMeet expression,
x n = ( n - 1 ) m x + m x j + 1 , ( n - 1 ) m x + 2 m x j + 1 , . . . , ( n - 1 ) m x + j m x j + 1
Wherein, n representes the n sub-sampling, and i representes per car glue sampling number of times;
Do not connecting under the prerequisite of prescription information database, according to the sample length/weight point x of a last train number sizing material N-1, confirm the sample length/weight point x of current train number sizing material n,
The sampling time point x of first bus sizing material 1By labor measurement or input to the control end of sampling equipment in advance.
2. sizing material according to claim 1 is located the sampling control method automatically, it is characterized in that: said method includes following performing step,
(1) judge whether to connect the prescription information database,
If connect, then continue to carry out next step;
If do not connect, then go to (18) step and carry out;
(2) sampling technology or cooling back sampling technology before judgement is taked to cool off,
If sampling technology before taking to cool off then continues to carry out next step; If take to cool off back sampling technology, then go to (12) step and carry out;
(3) judge the per car binder removal length l that whether preestablishes this train number sizing material in the prescription information database n,
If provide, then go to (10) step and carry out;
If do not provide, then continue to carry out next step;
(4) attempt from prescription information data library inquiry current formulation binder removal length l x
If inquire, then go to (10) step and carry out;
If do not inquire, then continue to carry out next step;
(5) judge in the prescription information database whether be provided with current sizing compound formula in advance,
If provide, then continue to carry out next step;
If do not provide, then go to (21) step and carry out;
(6) attempt from the existing prescription of prescription information data library inquiry binder removal length l y
If inquire, then continue to carry out next step;
If do not inquire, then go to (8) step and carry out;
(7) according to current formulation information and existing prescription binder removal length l yCalculate current formulation binder removal length l x
l x = l y m x ρ y m y ρ x
Going to (10) step carries out;
(8) judge the cross section area S that whether preestablishes the sizing material extrusion equipment in the prescription information database,
If provide, then continue to carry out next step;
If do not provide, then go to (21) step and carry out;
(9) the cross section area S according to current formulation information and sizing material extrusion equipment calculates current formulation binder removal length l x
l x = m x s ρ x
Continue to carry out next step;
(10) if the binder removal length l of current formulation xWith the different storehouses that then Update Information of record in the prescription information database,
According to current formulation binder removal length l xCalculate the 1st to n train number binder removal length sampling spot x n
x n = ( n - 1 ) l x + l x i + 1 , ( n - 1 ) l x + 2 l x i + 1 , . . . , ( n - 1 ) l x + i l x i + 1
(11) when actual binder removal length greater than binder removal length sampling spot x nDuring minimum one of numerical value, carry out sampling action and with this minimum value from x nMiddle deletion,
This step is carried out in circulation, up to all accomplishing sampling operation, i.e. x at all sampling spots nBe sky;
(12) judge in the prescription information database whether preestablish current sizing material binder removal weight m x,
If provide, then go to (16) step and carry out;
If do not provide, then continue to carry out next step;
(13) attempt from prescription information data library inquiry current formulation binder removal length m x,
If inquire, then go to (16) step and carry out;
If do not inquire, then continue to carry out next step;
(14) judge whether the prescription information database provides current sizing compound formula,
If provide, then continue to carry out next step;
If do not provide, then go to (21) step and carry out;
(15) according to recipe calculation current formulation binder removal weight,
m x=m X1w X1+ m X2w X2+ ... + m Xkw XkContinue to carry out next step;
(16) if current formulation binder removal weight m xDifferent with the record in the database, the storehouse that then Updates Information is according to current formulation binder removal weight m xCalculate the 1st to n train number binder removal weight sampling spot x n
x n = ( n - 1 ) m x + m x j + 1 , ( n - 1 ) m x + 2 m x j + 1 , . . . , ( n - 1 ) m x + j m x j + 1
(17) when actual binder removal length greater than binder removal weight sampling spot x nDuring minimum one of intermediate value, carry out sampling operation and with this minimum value from x nMiddle deletion,
This step is carried out in circulation, assigns successively up to all sampling spot sampling orders to finish, i.e. x nBe sky;
(18) sampling technology or cooling back sampling technology before judgement is taked to cool off
If sampling technology before taking to cool off then continues to carry out next step;
If take to cool off back sampling technology, then go to (20) step and carry out;
(19) perhaps import data in advance according to labor measurement, confirm current formulation binder removal length l n, go to (10) step and carry out;
(20) perhaps import data in advance according to labor measurement, confirm current formulation binder removal weight m n, go to (16) step and carry out;
(21) if do not dispose relevant controlled variable in the prescription information database, then can't carry out sampling operation, stop sampling operation and show error message.
3. sizing material according to claim 1 and 2 is located the sampling control method automatically; It is characterized in that: described prescription information database comprises the information data bar of corresponding each prescription, includes formula number, the binder removal length l corresponding with formula number in each bar data x, the binder removal quality m corresponding with formula number x
Measuring and calculating obtains above-mentioned information data based on industry spot information based on this control method, and takes artificial predefined mode to safeguard.
4. sizing material according to claim 2 is located the sampling control method automatically, it is characterized in that: (2) with (18) step in, be based on not under the prerequisite that connects the prescription information database,
If sampling technology before taking to cool off is then according to the binder removal length l of current production sizing material xConfirm each train number binder removal length sampling spot x n
If take to cool off back sampling technology, then according to the quality m of the sizing material of current production sizing material xConfirm each train number binder removal weight sampling spot x n
5. sizing material according to claim 2 is located the sampling control method automatically, it is characterized in that: the binder removal length of employing labor measurement sizing material also is input in the prescription information database, with revision per car binder removal length l x
6. sizing material according to claim 2 is located the sampling control method automatically, it is characterized in that: the binder removal quality of employing labor measurement sizing material also is input in the prescription information database, with revision per car binder removal quality m x
7. sizing material according to claim 2 is located the sampling control method automatically; It is characterized in that: do not connecting under the prescription information database situation; Adopt labor measurement or import the binder removal length/weight of sizing material in advance, to confirm the first bus sub-sampling length/weight point x of current formulation sizing material 1, the sampling spot of train number is confirmed by a last train number sampling spot afterwards.
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