CN102398747B - Unloading mechanism for storage of bulk solids with thick fluidity - Google Patents
Unloading mechanism for storage of bulk solids with thick fluidity Download PDFInfo
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- CN102398747B CN102398747B CN201110344262.6A CN201110344262A CN102398747B CN 102398747 B CN102398747 B CN 102398747B CN 201110344262 A CN201110344262 A CN 201110344262A CN 102398747 B CN102398747 B CN 102398747B
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- hydraulic
- revolution platform
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- scraper
- unloading
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Abstract
The invention discloses an unloading mechanism for storage of bulk solids with thick fluidity, which solves the problems that current bulk solid unloading mechanisms are complex in structure and the unloading and transmission mechanism is difficult to maintain. The unloading mechanism for storage of bulk solids with thick fluidity comprises a central cone body (27) and a revolution platform (19). A combined curve unloading scraper (25) and a swallow-tail unloading assistant scraper (26) are arranged on the bottom surface of the revolution platform (19). A rotary shaft (1) of the combined curve unloading scraper (25) is connected with an output shaft of a hydraulic motor (24) on the top surface of the revolution platform (19). Two hydraulic cylinders are fixedly arranged on a same side surface of the revolution platform (19) respectively. A circular ratchet wheel matrix (13) is arranged inside a circular hole on the bottom surface of the central cone body (27). The ends of piston rods of the two hydraulic cylinders are connected moveably with a ratchet-like gear tooth (14) on the circular ratchet wheel matrix (13). Revolution of the revolution platform (19) is implemented under control of the hydraulic cylinders driving a hydraulic station (20). The unloading mechanism ensures the bulk solids which are first-in and first-out and guarantees the smoothness of the unloading process.
Description
Technical field
The present invention relates to a kind of storage shedding mechanism, particularly a kind of storage shedding mechanism that difficult Flowing Granular Media is carried out to discharging.
Background technology
The newly-built large unit of thermal power plant generally adopts wet desulfurizing process, and long service life, can obtain good returns of investment.Through the desulfurated plaster that fully oxidation generates, can be used as building materials and chemical, it is the poor special bulk material of a kind of stickiness high flow, same coal dust, clay, pulp residue etc., in economic construction, being widely used, is a worldwide difficult problem but how they are carried out to accumulating efficiently.At present, the discharging to bulk material, adopts the gravity discharge way that flows mostly, for the arching phenomenon occurring in discharge process, adopts broken arch to make that bulk material is smooth and easy to be drawn off more.For the mobile cohesiveness bulk material of difficulty, after long-time storage, can be bonded together, form larger cohesive force, adopt broken arch mode often can not reach the discharging effect of expection.In addition, the flow flow of the wayward prose style free from parallelism of discharging of gravity, can not guarantee often to cause the first-in first-out principle of a prose style free from parallelism some bulk material to be stored in storage for a long time, thereby caused the rotten of bulk material.Existing prose style free from parallelism shedding mechanism existing problems are as follows: first complex structure, easily there are various faults, and install and maintenance difficult; It two is that conventional shedding mechanism adopts motor to drive more, causes whole discharging structure heavier, high to the requirement of strength of hold-down arm, and cost is high; It three is that a prose style free from parallelism realizes discharging in center circle cone, and more serious to the pollution of transmission device, maintenance times increases, and in-use performance reduces and life-span minimizing; The upper and lower port diameter gap of Qi Sishi center discharge chute is larger, and upper and lower vertical distance is restricted, causes the surface slope of discharge chute more slow, and difficult flowable materials easily sticks on inclined-plane, causes lower port to stop up.
Summary of the invention
The shedding mechanism that the invention provides a kind of difficult Flowing Granular Media storage has solved existing prose style free from parallelism shedding mechanism and has had complex structure, cost height and discharging transmission device problem difficult in maintenance.
The present invention overcomes the above problems by following scheme:
A kind of shedding mechanism of difficult Flowing Granular Media storage, comprise conical inner body, in conical inner body, be fixedly installed criss-cross hold-down arm, central authorities at criss-cross hold-down arm are fixedly installed downward revolution platform central rotating shaft, the lower end of revolution platform central rotating shaft links together by revolution platform center bearing pilot bearing and revolution platform, a side on revolution platform bottom surface is provided with build-up curve unloader knife, opposite side on revolution platform bottom surface is provided with dovetail form and helps and unload scraper, the rotating shaft of build-up curve unloader knife links together with the output shaft that is arranged on the HM Hydraulic Motor on revolution platform end face, HM Hydraulic Motor is communicated with HM Hydraulic Motor Hydraulic Station, under the control of HM Hydraulic Motor Hydraulic Station, build-up curve unloader knife is realized rotation, on the same side of revolution platform, be fixedly installed respectively the first hydraulic actuating cylinder and the second hydraulic actuating cylinder, the Driven by Hydraulic Cylinder Hydraulic Station arranging on revolution platform end face is communicated with the first hydraulic actuating cylinder and the second hydraulic actuating cylinder respectively, in the bottom surface of conical inner body circular hole inner side, be provided with annular ratchet matrix, the end of the piston rod of the end of the piston rod of the first hydraulic actuating cylinder and the second hydraulic actuating cylinder respectively with annular ratchet matrix on the movable apical grafting of the sour jujube shape gear teeth, the revolution that realizes revolution platform under the control of Driven by Hydraulic Cylinder Hydraulic Station.
Described dovetail form helps horizontal connecting plate and the revolution platform bottom surface of unloading scraper to be fixed together, it is 120 degree-135 degree that dovetail form helps the outer angle sticking up between blade and horizontal connecting plate that unloads scraper, at dovetail form, help outer the sticking up on blade of unloading scraper to be provided with material guiding surface, at dovetail form, help the outer bottom of sticking up blade of unloading scraper to be provided with curve segmental arc.
The present invention has replaced the gravity discharge way that flows with the mechanical forced discharge way that flows, actv. has suppressed the unfavorable phenomenons such as the discharging that difficult Flowing Granular Media occurs in discharge process in storage is smooth, arch camber, rat hole, guarantee the first in first out of a prose style free from parallelism, guaranteed the smoothness of discharge process.
Accompanying drawing explanation
Fig. 1 is the structural representation of build-up curve unloader knife 25 of the present invention;
Fig. 2 is the structural representation of the cattle horn shape scraper pawl 4 of build-up curve unloader knife of the present invention;
Fig. 3 is the Calculation and Analysis of Force figure of the logarithm helical surface 11 of cattle horn shape scraper pawl 4 of the present invention;
Fig. 4 is the structural representation that shedding mechanism of the present invention is overlooked direction;
Fig. 5 is the structural representation that shedding mechanism of the present invention is looked up direction;
Fig. 6 is that dovetail form of the present invention helps the structural representation that unloads scraper 26.
The specific embodiment
A kind of shedding mechanism of difficult Flowing Granular Media storage, comprise, conical inner body 27, in conical inner body 27, be fixedly installed criss-cross hold-down arm 28, central authorities at criss-cross hold-down arm 28 are fixedly installed downward revolution platform central rotating shaft 21, the lower end of revolution platform central rotating shaft 21 links together by revolution platform center bearing pilot bearing 22 and revolution platform 19, a side on revolution platform 19 bottom surfaces is provided with build-up curve unloader knife 25, opposite side on revolution platform 19 bottom surfaces is provided with dovetail form and helps and unload scraper 26, the rotating shaft 1 of build-up curve unloader knife 25 links together with the output shaft that is arranged on the HM Hydraulic Motor 24 on revolution platform 19 end faces, HM Hydraulic Motor 24 is communicated with HM Hydraulic Motor Hydraulic Station 23, under the control of HM Hydraulic Motor Hydraulic Station 23, build-up curve unloader knife 25 is realized rotation, on the same side of revolution platform 19, be fixedly installed respectively the first hydraulic actuating cylinder 18 and the second hydraulic actuating cylinder 16, the Driven by Hydraulic Cylinder Hydraulic Station 20 arranging on revolution platform 19 end faces is communicated with the first hydraulic actuating cylinder 18 and the second hydraulic actuating cylinder 16 respectively, in the bottom surface of conical inner body 27 circular hole inner side, be provided with annular ratchet matrix 13, the end of the end of the piston rod 17 of the first hydraulic actuating cylinder 18 and the piston rod 15 of the second hydraulic actuating cylinder 16 respectively with annular ratchet matrix 13 on the sour jujube shape gear teeth 14 movable apical graftings, the revolution that realizes revolution platform 19 under the control of Driven by Hydraulic Cylinder Hydraulic Station 20.
Described dovetail form helps the horizontal connecting plate 29 that unloads scraper 26 to be fixed together with revolution platform 19 bottom surfaces, it is 120 degree-135 degree that dovetail form helps the outer angle sticking up between blade 30 and horizontal connecting plate 29 that unloads scraper, at dovetail form, help outer the sticking up on blade 30 of unloading scraper to be provided with material guiding surface 31, at dovetail form, help the outer bottom of sticking up blade 30 of unloading scraper to be provided with curve segmental arc 32.
23 pairs of HM Hydraulic Motor of computer starting HM Hydraulic Motor Hydraulic Station 24 are carried out oil circuit supply, HM Hydraulic Motor 24 drives build-up curve unloader knife group 25 to rotate, by material scraper, to storage bottom and flow to discharge chute, the prose style free from parallelism on storage top male cone (strobilus masculinus) along conical inner body 27 under the effect of gravity flows to bottom, simultaneously, 20 pairs of the first hydraulic actuating cylinders 18 of computer starting Driven by Hydraulic Cylinder Hydraulic Station carry out oil circuit supply, piston rod 17 elongations of the first hydraulic actuating cylinder 18 and the sour jujube shape gear teeth 14 apical graftings on annular ratchet matrix 13, drive revolution platform 19 to rotate, revolution platform 19 turns over after the about 5o of certain angle, stop the oil circuit of the first hydraulic actuating cylinder 18 to supply with, at this moment, the second hydraulic actuating cylinder 16 is carried out to oil circuit supply, the piston rod 17 of the first hydraulic actuating cylinder 18 is retracted into original length, the sour jujube shape gear teeth 14 apical graftings on the second hydraulic actuating cylinder 16 piston rods 15 elongations and annular ratchet matrix 13, continue to drive revolution platform 19 to rotate, the first hydraulic actuating cylinder 18 rotates with revolution platform 19, turn over after the about 5o of certain angle, stop the oil circuit of the second hydraulic actuating cylinder 16 to supply with, again the first hydraulic actuating cylinder 18 is carried out to oil circuit supply, revolution platform 19 is under the combined action of the first hydraulic actuating cylinder 18 and the second hydraulic actuating cylinder 16, drive build-up curve unloader knife 25 around shedding mechanism center shaft, to rotate together, thereby the revolution of build-up curve unloader knife 25 and the combination of rotation have been realized.Computing machine can be controlled the rotating speed of build-up curve unloader knife 25 and revolution platform 19 by regulator solution pressure motor Hydraulic Station 23 and the control cock on Driven by Hydraulic Cylinder Hydraulic Station 20.
Described build-up curve unloader knife, comprise cylindrical cutterhead 3, central authorities at cylindrical cutterhead 3 are fixedly installed rotating shaft 1, in the upper end of rotating shaft 1, be provided with bearing 2, in the cylinder side of cylindrical cutterhead 3, be symmetrically arranged with cattle horn shape scraper pawl 4, shape and the structure of each cattle horn shape scraper pawl 4 are all identical, the pawl point of each cattle horn shape scraper pawl all points to anticlockwise direction, the root of cattle horn shape scraper pawl 4 is that the cylinder side by bolt and cylindrical cutterhead 3 is fixed together, the interior curved side 8 of cattle horn shape scraper pawl is disposed with rectangle plane 9 from root to tip, arc surface 10 and logarithm helical surface 11, on the end face 6 of cattle horn shape scraper pawl, be provided with the dip plane 7 tilting to the bottom surface 5 of cattle horn shape scraper pawl.
The radius of spin of the logarithm helical surface 11 in the interior curved side 8 of described cattle horn shape scraper pawl
, wherein: 1.5708≤
θ≤ 2.7055.
The gradient of the dip plane 7 that the bottom surface 5 to cattle horn shape scraper pawl arranging on the end face 6 of cattle horn shape scraper pawl tilts is 10 degree-20 degree.
Described is 2 pairs or 3 pairs or 4 pairs or 6 pairs at the cylinder side of cylindrical cutterhead 3 symmetrically arranged cattle horn shape scraper pawl 4, and the lateral surface of bearing 2 is fixedly installed set collar 12.
A side on revolution platform 19 bottom surfaces is provided with build-up curve unloader knife 25, opposite side on revolution platform 19 bottom surfaces is provided with dovetail form and helps and unload scraper 26, dovetail form helps and unloads scraper 26 and can or be welded on revolution platform 19 bottom surfaces by bolt, the rotating shaft 1 of build-up curve unloader knife 25 links together with the output shaft that is arranged on the HM Hydraulic Motor 24 on revolution platform 19 end faces, HM Hydraulic Motor 24 is communicated with HM Hydraulic Motor Hydraulic Station 23, under the control of HM Hydraulic Motor Hydraulic Station 23, build-up curve unloader knife 25 is realized rotation, on the same side of revolution platform 19, be fixedly installed respectively the first hydraulic actuating cylinder 18 and the second hydraulic actuating cylinder 16, the Driven by Hydraulic Cylinder Hydraulic Station 20 arranging on revolution platform 19 end faces is communicated with the first hydraulic actuating cylinder 18 and the second hydraulic actuating cylinder 16 respectively, in the bottom surface of conical inner body 27 circular hole inner side, be provided with annular ratchet matrix 13, the end of the end of the piston rod 17 of the first hydraulic actuating cylinder 18 and the piston rod 15 of the second hydraulic actuating cylinder 16 respectively with annular ratchet matrix 13 on the sour jujube shape gear teeth 14 movable apical graftings, the revolution that realizes revolution platform 19 under the control of Driven by Hydraulic Cylinder Hydraulic Station 20.
The present invention has realized the rotation of build-up curve unloader knife and the combination of revolution, helps shape and the installation site of unloading scraper to be conducive to material rapidly from the outflow of center discharge port, has improved discharging efficiency; Employing Hydraulic Station is controlled, and HM Hydraulic Motor and Driven by Hydraulic Cylinder integral structure is simplified and lightness, and leakproofness are better; Help and unload the offside that scraper is arranged on build-up curve scraper group, be conducive to balance integrally-built stressed.In addition, help and unload scraper and be arranged on main body rotation platform, do not need independent driving.
Claims (2)
1. the shedding mechanism of a difficult Flowing Granular Media storage, comprise conical inner body (27), in conical inner body (27), be fixedly installed criss-cross hold-down arm (28), central authorities at criss-cross hold-down arm (28) are fixedly installed downward revolution platform central rotating shaft (21), the lower end of revolution platform central rotating shaft (21) links together by revolution platform center bearing pilot bearing (22) and revolution platform (19), it is characterized in that, a side on revolution platform (19) bottom surface is provided with build-up curve unloader knife (25), opposite side on revolution platform (19) bottom surface is provided with dovetail form and helps and unload scraper (26), the rotating shaft (1) of build-up curve unloader knife (25) links together with the output shaft that is arranged on the HM Hydraulic Motor (24) on revolution platform (19) end face, HM Hydraulic Motor (24) is communicated with HM Hydraulic Motor Hydraulic Station (23), under the control of HM Hydraulic Motor Hydraulic Station (23), build-up curve unloader knife (25) is realized rotation, on the same side of revolution platform (19), be fixedly installed respectively the first hydraulic actuating cylinder (18) and the second hydraulic actuating cylinder (16), the Driven by Hydraulic Cylinder Hydraulic Station (20) arranging on revolution platform (19) end face is communicated with the first hydraulic actuating cylinder (18) and the second hydraulic actuating cylinder (16) respectively, in the bottom surface of conical inner body (27) circular hole inner side, be provided with annular ratchet matrix (13), the end of the end of the piston rod (17) of the first hydraulic actuating cylinder (18) and the piston rod (15) of the second hydraulic actuating cylinder (16) respectively with annular ratchet matrix (13) on the movable apical grafting of the sour jujube shape gear teeth (14), the revolution that realizes revolution platform (19) under the control of Driven by Hydraulic Cylinder Hydraulic Station (20).
2. the shedding mechanism that a kind of difficult Flowing Granular Media according to claim 1 is stored in a warehouse, it is characterized in that, described dovetail form helps the horizontal connecting plate (29) that unloads scraper (26) to be fixed together with revolution platform (19) bottom surface, it is 120 degree-135 degree that dovetail form helps the outer angle sticking up between blade (30) and horizontal connecting plate (29) that unloads scraper, at dovetail form, help outer the sticking up on blade (30) of unloading scraper to be provided with material guiding surface (31), at dovetail form, help the outer bottom of sticking up blade (30) of unloading scraper to be provided with curve segmental arc (32).
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CN201110344262.6A CN102398747B (en) | 2011-11-04 | 2011-11-04 | Unloading mechanism for storage of bulk solids with thick fluidity |
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CN201110344262.6A CN102398747B (en) | 2011-11-04 | 2011-11-04 | Unloading mechanism for storage of bulk solids with thick fluidity |
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CN102398747B true CN102398747B (en) | 2014-03-26 |
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CN102398746A (en) * | 2011-11-04 | 2012-04-04 | 孟令洁 | Unloading system for storage of bulk solids with thick fluidity |
CN108194920A (en) * | 2017-12-15 | 2018-06-22 | 山东新阳能源有限公司 | A kind of circulating fluid bed boiler coal drop pipe anti-block apparatus and its method |
CN111661498B (en) * | 2020-05-15 | 2022-02-11 | 江苏佩华建材设备有限公司 | Viscous material bin bottom discharger based on three-dimensional shearing effect |
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CN101279677A (en) * | 2008-05-12 | 2008-10-08 | 上海中芬电气工程有限公司 | Bulk material silo cutter tooth unloader |
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JPH02108420A (en) * | 1988-10-19 | 1990-04-20 | Maru Kikai Kogyo Kk | Bending die |
JP4040729B2 (en) * | 1997-10-22 | 2008-01-30 | 株式会社三井三池製作所 | Dispensing device |
JPH11130186A (en) * | 1997-10-24 | 1999-05-18 | Mitsui Miike Mach Co Ltd | Delivery machine in bulk material storage equipment |
SE524932C2 (en) * | 2002-12-13 | 2004-10-26 | Saxlund Internat Ab | Container dispensing device |
DE102005053352B4 (en) * | 2005-11-07 | 2008-01-10 | Schenck Process Gmbh | Device for metered removal of bulk material |
CN201737483U (en) * | 2010-08-03 | 2011-02-09 | 江苏绿叶机械有限公司 | Sticky wet material storage bin bottom unloading device |
CN202717226U (en) * | 2011-11-04 | 2013-02-06 | 太原科技大学 | Discharge mechanism for storage of difficult-flow bulky material |
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CN101279677A (en) * | 2008-05-12 | 2008-10-08 | 上海中芬电气工程有限公司 | Bulk material silo cutter tooth unloader |
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