CN102398038A

CN102398038A - Lead sheet granulator

Info

Publication number: CN102398038A
Application number: CN2011103188589A
Authority: CN
Inventors: 吕紫玲
Original assignee: HEFEI FORGING GROUP BENGBU PRESSING MACHINE MANUFACTURING Co Ltd
Current assignee: Anhui Auly Machinery Technology Co., Ltd.
Priority date: 2011-10-20
Filing date: 2011-10-20
Publication date: 2012-04-04

Abstract

The invention discloses a lead sheet granulator, comprising a rack, a power mechanism, a transmission mechanism, a rolling and cutting mechanism, ejector plate mechanism and a box body; the power mechanism, the transmission mechanism, the rolling and cutting mechanism and the box body are fixed on the rack; the power mechanism comprises a motor and a reducer, and the transmission mechanism comprises a driving gear, a driven gear and a synchronizing gear; the motor transmits power to the driving gear via a reducer, the driving gear drives the rotation of driven gear so as to transmits power to the rolling and cutting mechanism; the rolling and cutting mechanism has two synchronized counterrotating rolling and cutting roller which is comprised of a rolling and cutting end plate, a rolling and cutting gear plate, and a rolling and cutting cutter, the rolling and cutting roller being distributed with a convex tooth and a groove. The invention can roll and cut cold-state lead sheet into lead buttons, which improves the working efficiency of the lead sheet granulator, and lowers the producing, using and maintaining cost of the equipment.

Description

The lead flake granulator

Technical field:

The present invention relates to the lead flake manufacture field, concrete is a kind of lead flake granulator that under cold conditions, the lead flake rolling cut is become lead button.

Background technology:

At present; In the lead-acid battery manufacturing, the lead-power machine of producing lead powder need use lead button about 50g as raw material, and existing lead flake granulation function directly is divided into lead button with lead flake under cold conditions; But its rolling cut roller is overall structure; Be distributed with separate big or small identical and staggered boss of convex-concave and groove on two are cut roller to tumbler the curved surfaces, the rolling cut roller is a hollow-core construction, is provided with post rod mechanism in the inside of hollow-core construction; Existing granulator is an overall structure owing to its rolling cut roller, and dismounting and maintenance be complicacy, and when a boss or groove appearance inefficacy, need change whole rolling cut roller, manufacturing and use, maintenance cost height.

Summary of the invention:

To the problem that exists in the above-mentioned prior art, the object of the present invention is to provide a kind of lead flake granulator, it is simple in structure, and manufacturing and use, maintenance cost are low.

Technical scheme of the present invention:

Lead flake granulator according to the such scheme design comprises frame, actuating unit, transmission mechanism, rolling and cutting mechanism, post rod mechanism and casing; Be fixed with actuating unit, transmission mechanism, rolling and cutting mechanism and casing on the said frame; Said actuating unit comprises that motor and decelerator, transmission mechanism comprise driving gear, driven gear, synchromesh gear; Motor is given driving gear through decelerator with transmission of power, rotates transmission of power to rolling and cutting mechanism thereby driving gear drives driven gear.

Described rolling and cutting mechanism is provided with the rolling cut roller, and the rolling cut roller is made up of rolling cut end plate, rolling cut cutterhead and rolling cut fluted disc, and the rolling cut end plate is installed in the two ends of rolling cut roller, and rolling cut fluted disc and rolling cut cutterhead alternately are being contained between two rolling cut end plates.Said rolling cut end plate, rolling cut cutterhead and rolling cut fluted disc are provided with connecting hole and are used for rolling cut end plate, rolling cut fluted disc, rolling cut cutterhead linked together and constitute the rolling cut roller on corresponding position; Said rolling cut end plate, rolling cut fluted disc, rolling cut cutterhead are provided with keyway, link to each other with main shaft through key.

Described rolling and cutting mechanism is provided with post rod mechanism, and it comprises push rod, jacking block and push rod cam bit; Said rolling cut end plate, rolling cut fluted disc, the corresponding position of rolling cut cutterhead are provided with push rod square hole are installed; With rolling cut end plate, rolling cut fluted disc, will push rod separately when the rolling cut cutter disc groups is dressed up the rolling cut roller square hole alignment be installed and just can forms a long push rod installation square hole like this; Push rod is inserted described push rod square hole is installed, be installed in jacking block on the push rod then; Described push rod cam bit is installed on the lower box.

The present invention is through two synchronous rolling cut rollers to changeing, and the lead flake rolling cut is become graininess.

Advantage of the present invention:

The present invention can improve the operating efficiency of cold conditions lead flake granulator, reduces manufacturing, practicality and the maintenance cost of equipment, because the rolling cut roller adopts assembly can make things convenient for the dismounting and the maintenance of rolling cut roller.

Description of drawings:

Fig. 1 looks cross-sectional view for master of the present invention;

Fig. 2 is the cross-sectional view of overlooking of the present invention;

Fig. 3 is the structural representation of rolling and cutting mechanism of the present invention;

Fig. 4 is the structural representation of rolling cut fluted disc of the present invention;

Fig. 5 is the structural representation of rolling cut cutterhead of the present invention;

Fig. 6 is the structural representation of rolling cut end plate of the present invention;

Fig. 7,8 is for the structural representation of post rod mechanism of the present invention;

Fig. 9 is the structural representation of push rod cam bit of the present invention;

Figure 10 is an operation principle sketch map of the present invention.

Label index among the figure: 1. frame; 2. lower box; 3. upper box; 4. charging aperture; 5. driven gear; 6. driving gear; 7. motor+decelerator; 8. synchromesh gear is secondary; 9. rolling and cutting mechanism assembly; 9-1. push rod assembly; 9-1-1. push rod; 9-1-2. jacking block; 9-2. rolling cut end plate; 9-3. rolling cut fluted disc; 9-4. rolling cut cutterhead; 9-5. push rod cam bit; 9-6. set bolt group; 10. main shaft; 11. bearing; 12. rolling cut roller connecting hole; 13. push rod is installed square hole; Wherein the dash area among Figure 10 is plumbous material.

The specific embodiment:

Below referring to accompanying drawing the present invention is described in detail:

On the frame 1 of Fig. 1,2, the lead flake granulator shown in 3, be fixed with actuating unit, actuating unit is made up of motor+decelerator 7, driving gear 6, driven gear 5, synchromesh gear secondary 8; The output of motor+decelerator 7 is connected with driving gear 6, driving gear 6 and driven gear 5 engagements, and main shaft 10 passes through fixedly driven gear 5 of connecting key one end, and the other end is synchromesh gear secondary 8 fixedly; When motor+decelerator 7 rotates, drive the driving gear rotation, driving gear drives driven gear and rotates, and makes two rolling cut rollers synchronously to changeing thereby driven gear drives secondary 8 rotations of synchromesh gear.

On the frame 1 of Fig. 1,2,3,4,5,6,7, the lead flake granulator shown in 8, be fixed with rolling and cutting mechanism assembly 9; Rolling and cutting mechanism assembly 9 is made up of push rod assembly 9-1, rolling cut end plate 9-2, rolling cut fluted disc 9-3, rolling cut cutterhead 9-4, push rod cam bit 9-5, and rolling cut end plate 9-2, rolling cut fluted disc 9-3, rolling cut cutterhead 9-4 fit together and constitute the rolling cut roller; The two ends that rolling cut end plate 9-2 as shown in Figure 3 is installed in the rolling cut roller are used for the rolling cut fluted disc is carried out cross spacing; Rolling cut fluted disc 9-3, rolling cut cutterhead 9-4 alternately are installed between two rolling cut end plate 9-2; On each self-corresponding position, be provided with rolling cut roller connecting hole 12 at rolling cut end plate 9-2, rolling cut fluted disc 9-3, rolling cut cutterhead 9-4, set bolt group 9-6 connects into an integral body through rolling cut roller connecting hole 12 with rolling cut end plate 9-2, rolling cut fluted disc 9-3, rolling cut cutterhead and constitutes the rolling cut roller.

Like Fig. 3,7, the lead flake granulator shown in 8, said rolling and cutting mechanism is provided with post rod mechanism, and post rod mechanism is made up of push rod 9-1-1, jacking block 9-1-2 and push rod cam bit 9-5; Rolling cut end plate 9-2, rolling cut fluted disc 9-3, rolling cut cutterhead 9-4 are being provided with push rod installation square hole 13 on the corresponding position separately; Push rod 9-1-1 is passed said push rod installation square hole 13 be installed on the rolling cut roller, then jacking block 9-1-2 is fixed on the push rod 9-1-1 through fastening bolt; Push rod cam bit 9-5 is installed on the lower box 2.

Like Fig. 1,2, the lead flake granulator shown in 9; When lead flake when charging aperture 4 gets into the joint of initiatively rolling cut rollers and driven rolling cut roller; Secondary 8 rotations are changeed active rolling cut roller and driven rolling cut roll forming in pairs with synchromesh gear thereby owing to actuating unit drives driven gear 5; The groove that lead flake is squeezed on the rolling cut roller forms leads, and the rolling cut cutterhead 9-4 on the rolling cut roller is cut into lead button with lead flake; Then along with the rotation of rolling cut roller, thereby push rod cam bit 9-5 contacts with push rod 9-1-1 the groove of lead button from the rolling cut roller is ejected.

To sum up, the present invention can accomplish predetermined work, and existing machine works efficient is higher, and easy to maintenance, has also reduced the manufacturing maintenance cost of machine.

Claims

1. lead flake granulator is characterized in that: be fixed with actuating unit on the frame of lead flake granulator, actuating unit is connected with the rolling cut roller of rolling and cutting mechanism through transmission mechanism; Said actuating unit comprises motor and decelerator, between transmission link; Transmission mechanism comprise driving gear, driven gear and with synchronously tumbler is cut the synchromesh gear pair that roller links to each other; Transmission link between the said mechanism.

2. according to right 1 described lead flake granulator, it is characterized in that: the rolling cut roller on the said rolling and cutting mechanism is made up of rolling cut end plate, rolling cut fluted disc, rolling cut cutterhead, and the rolling cut fluted disc is used for the lead flake rolling cut is become leads, and the rolling cut cutterhead is used for leads is cut into lead button; The rolling cut end plate is installed in the two ends of rolling cut roller, and rolling cut fluted disc and rolling cut cutterhead alternately are installed between two rolling cut end plates.

3. according to right 2 described lead flake granulators, it is characterized in that: said rolling cut end plate, rolling cut fluted disc, rolling cut cutterhead are provided with connecting hole, are used for rolling cut end plate, rolling cut fluted disc, rolling cut cutterhead linked together constituting the rolling cut roller; Said rolling cut end plate, rolling cut fluted disc, rolling cut cutterhead are provided with keyway and link to each other with main shaft through key.

4. according to right 2,3 described lead flake granulators, it is characterized in that: corresponding position is provided with the push rod installing hole on said rolling cut end plate, rolling cut fluted disc, the rolling cut cutterhead; Described rolling cut roller is provided with post rod mechanism, and post rod mechanism comprises push rod, jacking block and cam bit; Push rod passes the push rod installing hole on the said rolling cut roller; Jacking block is installed on the push rod through holding screw, and cam bit is installed on the lower box.