CN102392839A - Single-power hydraulic station for mineral cableway - Google Patents
Single-power hydraulic station for mineral cableway Download PDFInfo
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- CN102392839A CN102392839A CN2011102623713A CN201110262371A CN102392839A CN 102392839 A CN102392839 A CN 102392839A CN 2011102623713 A CN2011102623713 A CN 2011102623713A CN 201110262371 A CN201110262371 A CN 201110262371A CN 102392839 A CN102392839 A CN 102392839A
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Abstract
The invention discloses a single-power hydraulic station for a mineral cableway. The single-power hydraulic station comprises an electric motor, a closed pump and a hydraulic driving system, wherein the closed pump is connected to the electric motor; a filtering device is arranged on an oil outlet pipe of an oil tank; and a radiator is connected to an oil returning pipe of the oil tank. The single-power hydraulic station disclosed by the invention has the benefit effects as follows: (1) the cableway can be adjusted without stage and positively and negatively moved through hydraulic driving; the cableway can be positively and negatively rotated at lower speed, so that the cable wire can be convenient to inspect; (2) the electric motor can be started in an unloaded state, so that the service life of the electric motor and the electric elements can be prolonged; (3) the accelerating and slowing properties of starting and stopping can be set at random, so the comfortable level in using can be improved; (4) the station can be applied at terrible condition; the hydraulic oil circularly flows between the hydraulic pump and the motor; the main oil channel cannot be directly contacted with the air, so the problem due to air sucking can be prevented, and the system is hard to pollute; and (5) explosion proof equipment cannot be used to regulate the speed, so that the speed regulated by the hydraulic system is safer in gas condition under the shaft; and the factor caused explosion can be prevented.
Description
Technical field
The present invention relates to a kind of ropeway fluid power system.
Background technique
At present cableway particularly under the coal mine drive unit on the cableway be that motor passes through gearbox and drives drive wheel works, shortcoming one is that volume is big, parts are easy to wear, maintenance is big; The 2nd, can not stepless speed regulation; The 3rd, can not No Load Start, bigger to the impact of electrical network and mechanical part.
Summary of the invention
It is little to the purpose of this invention is to provide a kind of volume, the ropeway fluid power system of ability No Load Start and ability stepless speed regulation.
The objective of the invention is to realize through following mode: a kind of mining cableway is with single action power hydraulic station; Comprise motor, enclosed pump, hydraulic driving system; On motor, connect the enclosed pump; On the oil outlet tube of fuel tank, filter is arranged, on the return tube of fuel tank, connect radiator, the annexation of described hydraulic driving system is: the oil outlet tube of the filler opening S connected tank of enclosed pump; The slippage pump oil outlet X3 and the orifice valve piece of enclosed pump link; The other end of orifice valve piece and explosion-proof proportional pressure-reducing valve P hydraulic fluid port link, and the other end A hydraulic fluid port of explosion-proof proportional pressure-reducing valve connects with the P hydraulic fluid port that drives explosion-proof 3-position 4-way solenoid directional control valve, explosion-proof proportional pressure-reducing valve drain tap T and the T hydraulic fluid port that drives explosion-proof 3-position 4-way solenoid directional control valve and the oil returning branch pipe T of fuel tank
3Connect; The A, B hydraulic fluid port that drives explosion-proof 3-position 4-way solenoid directional control valve links the oil returning branch pipe T of the drain tap X4 connected tank of enclosed pump with Variable Control oil cylinder interface X1, the X2 of enclosed pump respectively
1, enclosed pump main oil pipe interface A, B meet A, the B interface of oil hydraulic motor, the oil returning branch pipe T of the drain tap connected tank of oil hydraulic motor respectively
2
On the pipeline of enclosed pump main oil pipe interface A and oil hydraulic motor A interface, be connected to the driving pressure sensor.
On the pipeline that enclosed pump built-in slippage pump oil outlet X3 and orifice valve piece link, be connected to the oil compensation pressure signal emitter.
The present invention has following beneficial effect, and (1) hydraulic driving can realize cableway stepless speed regulation and clockwise and anticlockwise campaign, can be in very low speed (can set arbitrarily) clockwise and anticlockwise down, so that the inspection wire rope; (2) can realize the starting under no load of motor, thereby improve the working life of motor and electric elements; (3) the acceleration, deceleration characteristic (can set the time of quickening and stopping and slowing down that starts) that can set starting arbitrarily and stop, thus the travelling comfort of taking improved; (4) be suitable for abominable working environment (many dirt, humidity and require explosion-proof) condition, its hydraulic oil flow circulates between oil hydraulic pump and motor, and working connection does not directly contact with air, thereby can not produce the suction sky and be not easy contaminated system; (5) owing to need not adopt explosion-proof device speed governing (like the flame proof frequency variator),, do not lose quick-fried hazards because do not exist so in the fire damp environment, use the hydraulic system speed governing safer.
Description of drawings
Fig. 1 is the structure principle chart of the mining cableway of the present invention with single action power hydraulic station.
Embodiment
As shown in Figure 1; A kind of mining cableway comprises motor 4, enclosed pump 14, hydraulic driving system with single action power hydraulic station, on motor 4, connects enclosed pump 14; Filter 23 is arranged on the oil outlet tube of fuel tank 1; On the return tube of fuel tank 1, connect radiator 5, the annexation of described hydraulic driving system is: the oil outlet tube of the filler opening S connected tank 1 of enclosed pump 14, and enclosed pump 14 built-in slippage pump oil outlet X3 and orifice valve piece 24 link; On slippage pump oil outlet X3, be connected to pump and join filter 2; The P hydraulic fluid port of the other end of orifice valve piece 24 and explosion-proof proportional pressure-reducing valve 21 links, and the other end A hydraulic fluid port of explosion-proof proportional pressure-reducing valve 21 connects with the P hydraulic fluid port of explosion-proof 3-position 4-way solenoid directional control valve 19, the T hydraulic fluid port of explosion-proof proportional pressure-reducing valve 21 drain tap T and explosion-proof 3-position 4-way solenoid directional control valve 19 and the oil returning branch pipe T of fuel tank 1
3Connect; The A of explosion-proof 3-position 4-way solenoid directional control valve 19, B hydraulic fluid port link the oil returning branch pipe T of the drain tap X4 connected tank 1 of enclosed pump 14 with Variable Control oil cylinder interface X1, the X2 of enclosed pump 14 respectively
1, enclosed pump 14 main oil pipe interface A, B meet A, the B interface of oil hydraulic motor 17, the oil returning branch pipe T of the drain tap connected tank 1 of oil hydraulic motor 17 respectively
2On the pipeline of the A interface of enclosed pump 14 main oil pipe interface A and oil hydraulic motor 17, be connected to driving pressure sensor 12.2; On the pipeline that enclosed pump 14 built-in slippage pump oil outlet X3 and orifice valve piece 24 link, be connected to oil compensation pressure signal emitter 22.
Working principle of the present invention is:
The starting of system:
Actuating motor; Then oil pump running; The main pump of enclosed pump 14 since drive explosion-proof 3-position 4-way solenoid directional control valve 19 all not electric, export so main pump has hydraulic oil, at this moment the slippage pump of enclosed pump 14 under low pressure work (2.4MPa); The power of motor of its consumption very little (being about 2% motor rated power), we can think that motor belongs to No Load Start.
The operation of system and speed controlling:
Under the condition of motor operation; Get when electric when driving explosion-proof 3-position 4-way solenoid directional control valve 19 left side electromagnet; The pressure oil (2.4Mpa) of slippage pump output servovalve in left side position → promotion enclosed pump 14 pumps of damping orifice plate 24 → explosion-proof 3-position 4-way solenoid directional control valve 19 of driving moves to position, a left side; This moment under the pressure oil effect of enclosed pump 14 built-in slippage pumps → swash plate deflection → output oil stream → oil hydraulic motor 17 of the main pump of enclosed pump 14 turns round; Thereby drive the rotation of cableway driving wheel, the haulage cable operation.
When regulating explosion-proof proportional pressure-reducing valve 21, can change the later hydraulic fluid pressure of damping orifice plate 24, thereby influence the aperture of the interior servovalve of enclosed pump 14 pumps; Cause the pressure reduction on it to change; Change owing to get into the pressure of enclosed pump 14 main pump internal variables control oil cylinder, during the in-oil cylinder spring action equilibrium of forces of this pressure and control, the swash plate positions of main pump is fixed; Thereby make the output oil stream of main pump stable; Guaranteed the stable of system running speed, changed the electric current that drives explosion-proof 3-position 4-way solenoid directional control valve 19, the speed of system changes thereupon.
When changing by 19 right electromagnet energisings of explosion-proof 3-position 4-way solenoid directional control valve, system is with inverted running, and the adjusting of its speed is still realized by the electric current of regulating explosion-proof proportional pressure-reducing valve 21.
(speed accelerates to the setting motion speed from zero during startup for the startup of cableway haulage cable and the acceleration and deceleration characteristic when stopping; Decelerate to the zero time from motion speed when stopping), by the output characteristics decision that is connected the current regulating module on the explosion-proof proportional pressure-reducing valve 21.
Safety measure
In order to prevent enclosed pump 14 because of oil starvation damages, on the pressure oil circuit of enclosed pump 14 slippage pumps, oil compensation pressure signal emitter 22 has been installed, when oil compensation pressure was lower than 0.8Mpa, pressure transducer imported this into computer, and the control motor is shut down.
Claims (3)
1. a mining cableway is with single action power hydraulic station; Comprise motor (4), enclosed pump (14), hydraulic driving system; It is characterized in that: go up connection enclosed pump (14) at motor (4); Filter (23) is arranged on the oil outlet tube of fuel tank (1), on the return tube of fuel tank (1), connect radiator (5), the annexation of described hydraulic driving system is: the oil outlet tube of the filler opening S connected tank (1) of enclosed pump (14); Enclosed pump (14) built-in slippage pump oil outlet X3 and orifice valve piece (24) link; The P hydraulic fluid port of the other end of orifice valve piece (24) and explosion-proof proportional pressure-reducing valve (21) links, and the other end A hydraulic fluid port of explosion-proof proportional pressure-reducing valve (21) connects with the P hydraulic fluid port of explosion-proof 3-position 4-way solenoid directional control valve (19), the T hydraulic fluid port of explosion-proof proportional pressure-reducing valve (21) drain tap T and explosion-proof 3-position 4-way solenoid directional control valve (19) and the oil returning branch pipe T of fuel tank (1)
3Connect; The A of explosion-proof 3-position 4-way solenoid directional control valve (19), B hydraulic fluid port link the oil returning branch pipe T of the drain tap X4 connected tank (1) of enclosed pump (14) with Variable Control oil cylinder interface X1, the X2 of enclosed pump (14) respectively
1, enclosed pump (14) main oil pipe interface A, B meet A, the B interface of oil hydraulic motor (17), the oil returning branch pipe T of the drain tap connected tank (1) of oil hydraulic motor (17) respectively
2
2. a kind of mining cableway according to claim 1 is characterized in that with single action power hydraulic station: on the pipeline of enclosed pump (14) main oil pipe interface A and oil hydraulic motor (17) A interface, be connected to driving pressure sensor (12).
3. a kind of mining cableway according to claim 1 is characterized in that with single action power hydraulic station: on the pipeline that enclosed pump (14) built-in slippage pump oil outlet X3 and orifice valve piece (24) link, be connected to oil compensation pressure signal emitter (22).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011102623713A CN102392839A (en) | 2011-09-06 | 2011-09-06 | Single-power hydraulic station for mineral cableway |
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CN2011102623713A CN102392839A (en) | 2011-09-06 | 2011-09-06 | Single-power hydraulic station for mineral cableway |
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CN102392839A true CN102392839A (en) | 2012-03-28 |
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CN2011102623713A Pending CN102392839A (en) | 2011-09-06 | 2011-09-06 | Single-power hydraulic station for mineral cableway |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101492053A (en) * | 2009-02-19 | 2009-07-29 | 肖公平 | Ropeway fluid power system for mine |
CN201574987U (en) * | 2009-12-15 | 2010-09-08 | 肖公平 | Mine-used cableway hydraulic station with single power and high-speed braking |
JP2010216619A (en) * | 2009-03-18 | 2010-09-30 | Nippon Steel Engineering Co Ltd | Hydraulic circuit |
CN201659978U (en) * | 2009-12-15 | 2010-12-01 | 肖公平 | Mine cableway double-power hydraulic station |
CN202251169U (en) * | 2011-09-06 | 2012-05-30 | 湘潭市恒欣实业有限公司 | Single-power hydraulic station for mine cableway |
-
2011
- 2011-09-06 CN CN2011102623713A patent/CN102392839A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101492053A (en) * | 2009-02-19 | 2009-07-29 | 肖公平 | Ropeway fluid power system for mine |
JP2010216619A (en) * | 2009-03-18 | 2010-09-30 | Nippon Steel Engineering Co Ltd | Hydraulic circuit |
CN201574987U (en) * | 2009-12-15 | 2010-09-08 | 肖公平 | Mine-used cableway hydraulic station with single power and high-speed braking |
CN201659978U (en) * | 2009-12-15 | 2010-12-01 | 肖公平 | Mine cableway double-power hydraulic station |
CN202251169U (en) * | 2011-09-06 | 2012-05-30 | 湘潭市恒欣实业有限公司 | Single-power hydraulic station for mine cableway |
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Application publication date: 20120328 |