CN102392655A - Hard rock shield machine cutter head structure with square axle bed fixed type hobbing cutter installed - Google Patents
Hard rock shield machine cutter head structure with square axle bed fixed type hobbing cutter installed Download PDFInfo
- Publication number
- CN102392655A CN102392655A CN2011104226554A CN201110422655A CN102392655A CN 102392655 A CN102392655 A CN 102392655A CN 2011104226554 A CN2011104226554 A CN 2011104226554A CN 201110422655 A CN201110422655 A CN 201110422655A CN 102392655 A CN102392655 A CN 102392655A
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- cutter
- axle bed
- hobboing cutter
- tool rest
- tool apron
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Abstract
The invention discloses a hard rock shield machine cutter head structure with a square axle bed fixed type hobbing cutter installed, comprising a hobbing cutter, a tool apron and cutter head brackets, wherein the tool apron is welded between a pair of corresponding cutter head brackets, rhombic grooves for fixing the hobbing cutter are formed on the upper and lower inner walls of the tool apron, openings communicated with the grooves are formed on the upper and lower inner wall end faces of the tool apron, square bearing blocks at two ends of the hobbing cutter are rotated 45 degrees and then fixed on the inner walls of the grooves through wedge blocks; the tool apron can be a single-cavity, double-cavity or four-cavity tool apron; and the hobbing cutter can be a single-edge or double-edge hobbing cutter. The hard rock shield machine cutter head structure with a square axle bed fixed type hobbing cutter installed has a simple structure, is easy to install and disassemble, reduces the opening of the tool apron, increases the rigidity of the tool apron, ensures the rigidity of the hobbing cutter, can be universally used with a rip teeth box in the same tool apron, and increases the optimization of the cutter head design.
Description
Technical field
The present invention relates to the cutter head structure of shield machine, particularly a kind of hard rock cutter head of shield machine structure that the fixed hobboing cutter of square axle bed is installed.
Background technology
Shield machine is mainly used in the constructing tunnel, and the operating mode of shield-tunneling construction is generally comparatively abominable, and the wearing and tearing of cutter are inevitable; Often need to change cutter in the work progress,, cause changing cutter and have bigger risk in the cutter head of shield machine front still owing to the restriction of shield machine working environment and operating principle; Because the structure of hobboing cutter and the restriction of position, the hobboing cutter tool rest generally is welded on the cutter head of shield machine, makes that the replacing hobboing cutter is all very difficult before and after cutterhead; Simultaneously; Because operating mode is changeable, in the shield machine tunneling process, need hobboing cutter be replaced with cutter in advance sometimes; Change so to get up to be difficult to, how to realize that therefore hobboing cutter not only installed the difficult point that firm but also easy accessibility just becomes shield-tunneling construction.
Summary of the invention
The purpose of this invention is to provide a kind of hard rock cutter head of shield machine structure that the fixed hobboing cutter of square axle bed is installed, solve the problem that the difficult installation of hobboing cutter is firm and dismounting is inconvenient on the cutterhead.
For realizing above-mentioned purpose, adopt following technical scheme:
A kind of hard rock cutter head of shield machine structure that the fixed hobboing cutter of square axle bed is installed; Comprise hobboing cutter, tool rest and cutterhead support; Said tool rest welded and installed is between corresponding a pair of cutterhead support; Tool rest up and down inwall all has the rhombus groove that fixing hobboing cutter is used, and tool rest up and down the inwall end face all be provided with the opening that is communicated with groove, the square shaft bearing at said hobboing cutter two ends is fixed on the groove inwall through wedge after rotating 45 °.
As a preferred version, have fixing hole on the said tool rest, all have the unthreaded hole that passes fixing hole on the tool rest inwall; Said wedge adopts up-narrow and down-wide rectangular configuration; Said square axle bed and groove inwall are close to, and in the middle of the rear portion is fixed on wedge groove inwall and square axle bed side, in fixing hole, insert threaded cylinder; Bolt passes wedge and threaded cylinder through being threaded, and wedge is fastening.
As further preferred version, said tool rest can be single chamber, two-chamber and four chamber tool rests, and said hobboing cutter can be single-blade and twolip hobboing cutter.
The present invention is through adopting two kinds of fixed hobboing cutters of square axle bed; Be twolip hobboing cutter and single-blade hobboing cutter; Be installed in hobboing cutter in three kinds of multi-form hobboing cutter tool rests many, all tool rests all at inwall both ends open up and down, can adopt back of the body formula tool changing mode when making shield machine installation/construction; All adopt wedge and bolton, can make axle bed fixing more firm; Use threaded small column, when changing cutter, can change together, be convenient to install with bolt; The square shaft bearing at hobboing cutter two ends is fixed on the groove inwall through wedge after rotating 45 °, has reduced the opening degree of tool rest, has increased the rigidity of tool rest, has guaranteed the rigidity of hobboing cutter simultaneously again; Simultaneously can also be in same tool rest and the general use of cutter cutter box in advance, increased the optimization property of cutterhead design.
Description of drawings
According to embodiment and accompanying drawing the present invention is done further explain below.
Fig. 1 is an overall structure sketch map of the present invention;
Fig. 2 for Fig. 1 at the B-B place sectional view;
Fig. 3 is the sectional view of Fig. 1 at the A-A place;
Fig. 4 is the fixed hobboing cutter of both sides' oblique crank Z seat that is installed in the tool rest of single chamber
Fig. 5 is the fixed hobboing cutter of both sides' oblique crank Z seat that is installed in two-chamber tool rest or the four chamber tool rests
Fig. 6 is that the C shown in Fig. 4 or Fig. 5 is to view
Fig. 7 is single chamber tool rest structure schematic top plan view;
Fig. 8 is a two-chamber tool rest structure schematic top plan view;
Fig. 9 is four chamber tool rest structure schematic top plan view;
Figure 10 is 2 kinds of hobboing cutters get into three kinds of tool rests when install at the rear portion of cutterhead a structural representation;
Figure 11 is that 2 kinds of fixed hobboing cutters of square axle bed rotate the structural representation that is installed in three kinds of tool rests through carrying out 45 degree after inserting;
Figure 12 is the structural representation that 2 kinds of fixed hobboing cutters of square axle bed are fixed in three kinds of tool rests;
Figure 13 is 2 kinds of fixed hobboing cutters of square axle bed get into three kinds of tool rests when install the front portion of cutterhead a structural representation.
Among the figure:
1, the square axle bed hobboing cutter of single-blade; 2, the square axle bed hobboing cutter of twolip; 3, scraper; 4, cutterhead outer shroud; 5, cutterhead panel; 6, foam injection hole, 7, outer shroud abrasion-proof backing block 8, tool rest carry gusset; 9, whole spoke slat; 10, whole spoke gusset 11, load-carrying ring; 12, the screwed hole that is connected with shield machine rotary support bearing on the load-carrying ring; 13, separate type spoke slat; 14, separate type spoke slat gusset; 15, two chamber hobboing cutter tool rests; 16, four chamber hobboing cutter tool rests; 17, single chamber hobboing cutter tool rest; 18, square axle bed; 19, hobboing cutter blade; 20, cylinder installing hole; 21, unthreaded hole; 22, groove; 23, threaded cylinder; 24, bolt; 25, wedge; 26, under shed; 27, upper shed; 28, fixing hole.
The specific embodiment
Below in conjunction with accompanying drawing, further specify the present invention through embodiment.
Like Fig. 1,2, shown in 3; In present embodiment; Shield machine comprises a pair of whole spoke slat 9 of 1,2, three types of tool rests of two types of hobboing cutters, two chamber hobboing cutter tool rests 15, four chamber hobboing cutter tool rests 16, single chamber hobboing cutter tool rest 17 and cutterhead with the cutterhead mounting structure of the fixed hobboing cutter of square axle bed, pair of separated formula spoke slat 13, said tool rest through welded and installed between a pair of whole spoke slat 9 of cutterhead panel 5 or between the pair of separated formula spoke slat 13; And by whole spoke gusset between some connection spoke slats 10 and 14 reinforcements of separate type spoke gusset; Three types tool rest inside is cavity, on the quantity in chamber, has any different, and is structurally identical like Fig. 7,8, shown in 9; Three types of tool rests about in the of 15,16,17 inwall have fixedly hobboing cutter with rhombus groove 22; Said tool rest inwall end face up and down is provided with upper shed 26 and under shed 27, and is communicated with groove 22, has fixing hole 28 on said three types of tool rests 15,16,17; And have unthreaded hole 21 on each tool rest inwall, said unthreaded hole 21 is connected with fixing hole 28.
Fig. 4, Fig. 5, Fig. 6 are two kinds of hobboing cutter structural representations, and the hobboing cutter structure comprises the square axle bed 18 and blade 19 at two ends.
During installation; Extremely shown in Figure 13 like Figure 10; Opening 28,27 on three types of tool rests 15,16,17 is pushed into the cavity of tool rest 15,16,17 from the below along cutter with the hobboing cutter that square axle bed 18 is installed 1 or 2, and square axle bed 18 is placed in the groove 22, realizes the tool changing of back of the body formula.As shown in the figure; With 45 ° of square axle bed 18 rotations, postrotational square shaft bearing 18 is continued to push away forward, make it to be close to groove 22 inwalls; In the middle of the rear portion is fixed on wedge 25 groove 22 inwalls and square axle bed 18 sides; In fixing hole 28, insert threaded cylinder 23, pass wedge 25 and threaded cylinder 23 through being threaded with bolt 24, and wedge 25 is fastening.
Shown in figure 13; In present embodiment; The hobboing cutter 1 or 2 that two ends is equipped with square shaft bearing 18 is pushed into the cavity of three types of tool rests 15,16,17 along the opening on three types of tool rests 15,16,17 from the top, and square shaft bearing 18 is placed in the groove 22, formula dress hobboing cutter before realizing.
Mounting structure of the present invention can adopt back of the body formula tool changing mode and preceding formula dress cutter mode, and mounting structure is simple, is easy to install, dismantle, and has reduced the opening degree of tool rest simultaneously, has increased the rigidity of tool rest, has guaranteed the rigidity of hobboing cutter; Can also be in same tool rest and the general use of cutter cutter box in advance, increased the optimization property of cutterhead design.
Claims (3)
1. hard rock cutter head of shield machine structure that the fixed hobboing cutter of square axle bed is installed; Comprise hobboing cutter, tool rest and cutterhead support; It is characterized in that said tool rest welded and installed is between corresponding a pair of cutterhead support, tool rest up and down inwall all has the rhombus groove that fixing hobboing cutter is used; And tool rest inwall end face up and down all is provided with the opening that is communicated with groove, and the square shaft bearing at said hobboing cutter two ends is fixed on the groove inwall through wedge after rotating 45 °.
2. a kind of hard rock cutter head of shield machine structure that the fixed hobboing cutter of square axle bed is installed according to claim 1; It is characterized in that, have fixing hole on the said tool rest, all have the unthreaded hole that passes fixing hole on the tool rest inwall; Said wedge adopts up-narrow and down-wide rectangular configuration; Said square axle bed and groove inwall are close to, and in the middle of the rear portion is fixed on wedge groove inwall and square axle bed side, in fixing hole, insert threaded cylinder; Bolt passes wedge and threaded cylinder through being threaded, and wedge is fastening.
3. a kind of hard rock cutter head of shield machine structure that the fixed hobboing cutter of square axle bed is installed according to claim 1 is characterized in that, said tool rest can be single chamber, two-chamber and four chamber tool rests, and said hobboing cutter can be single-blade and twolip hobboing cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104226554A CN102392655A (en) | 2011-12-16 | 2011-12-16 | Hard rock shield machine cutter head structure with square axle bed fixed type hobbing cutter installed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104226554A CN102392655A (en) | 2011-12-16 | 2011-12-16 | Hard rock shield machine cutter head structure with square axle bed fixed type hobbing cutter installed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102392655A true CN102392655A (en) | 2012-03-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104226554A Pending CN102392655A (en) | 2011-12-16 | 2011-12-16 | Hard rock shield machine cutter head structure with square axle bed fixed type hobbing cutter installed |
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| CN (1) | CN102392655A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102536256A (en) * | 2012-01-30 | 2012-07-04 | 盾建重工制造有限公司 | Cutter head structure of hard rock shield machine, used for mounting fixed hob with square bearing seats |
| CN103817412A (en) * | 2014-02-28 | 2014-05-28 | 中信重工机械股份有限公司 | Welding technology of cutter heads and cutter holders of hard-rock tunnel boring machine |
| CN108168808A (en) * | 2017-12-22 | 2018-06-15 | 武汉大学 | A kind of shield cutter wear test model cutterhead of adjustable structure |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001288986A (en) * | 2000-04-07 | 2001-10-19 | Sumitomo Heavy Ind Ltd | Roller-cutter mounting device for shield machine |
| JP2004238979A (en) * | 2003-02-07 | 2004-08-26 | Mitsubishi Materials Corp | Mounting saddle and mounting mechanism for excavating tool |
| CN2685571Y (en) * | 2003-12-16 | 2005-03-16 | 上海市基础工程公司 | Composite shield construction machine |
| CN101440710A (en) * | 2008-12-23 | 2009-05-27 | 沈阳重型机械集团有限责任公司 | Shield machine roller cutter back mounting type self-positioning fixing device |
| CN101749027A (en) * | 2010-01-13 | 2010-06-23 | 天津大学 | Multi-adaptive cutter head for shield machine |
| CN102268995A (en) * | 2011-07-13 | 2011-12-07 | 无锡盾建重工制造有限公司 | Mounting mechanism of axle base fixed type hobbing cutter for shield machine |
| CN102278123A (en) * | 2011-07-13 | 2011-12-14 | 无锡盾建重工制造有限公司 | Mounting structure of preceding knife box for shield machine |
| CN202187768U (en) * | 2011-07-13 | 2012-04-11 | 无锡盾建重工制造有限公司 | Mounting structure of shaft seat fixed hob cutter for shield machine |
-
2011
- 2011-12-16 CN CN2011104226554A patent/CN102392655A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001288986A (en) * | 2000-04-07 | 2001-10-19 | Sumitomo Heavy Ind Ltd | Roller-cutter mounting device for shield machine |
| JP2004238979A (en) * | 2003-02-07 | 2004-08-26 | Mitsubishi Materials Corp | Mounting saddle and mounting mechanism for excavating tool |
| CN2685571Y (en) * | 2003-12-16 | 2005-03-16 | 上海市基础工程公司 | Composite shield construction machine |
| CN101440710A (en) * | 2008-12-23 | 2009-05-27 | 沈阳重型机械集团有限责任公司 | Shield machine roller cutter back mounting type self-positioning fixing device |
| CN101749027A (en) * | 2010-01-13 | 2010-06-23 | 天津大学 | Multi-adaptive cutter head for shield machine |
| CN102268995A (en) * | 2011-07-13 | 2011-12-07 | 无锡盾建重工制造有限公司 | Mounting mechanism of axle base fixed type hobbing cutter for shield machine |
| CN102278123A (en) * | 2011-07-13 | 2011-12-14 | 无锡盾建重工制造有限公司 | Mounting structure of preceding knife box for shield machine |
| CN202187768U (en) * | 2011-07-13 | 2012-04-11 | 无锡盾建重工制造有限公司 | Mounting structure of shaft seat fixed hob cutter for shield machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102536256A (en) * | 2012-01-30 | 2012-07-04 | 盾建重工制造有限公司 | Cutter head structure of hard rock shield machine, used for mounting fixed hob with square bearing seats |
| CN103817412A (en) * | 2014-02-28 | 2014-05-28 | 中信重工机械股份有限公司 | Welding technology of cutter heads and cutter holders of hard-rock tunnel boring machine |
| CN103817412B (en) * | 2014-02-28 | 2015-12-02 | 中信重工机械股份有限公司 | A kind of cutterhead of hard rock mole and the welding procedure of tool rest |
| CN108168808A (en) * | 2017-12-22 | 2018-06-15 | 武汉大学 | A kind of shield cutter wear test model cutterhead of adjustable structure |
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Application publication date: 20120328 |