CN102390968A - Heat insulation fireproofing honeycomb cement board and preparation method thereof - Google Patents

Heat insulation fireproofing honeycomb cement board and preparation method thereof Download PDF

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Publication number
CN102390968A
CN102390968A CN2011102343055A CN201110234305A CN102390968A CN 102390968 A CN102390968 A CN 102390968A CN 2011102343055 A CN2011102343055 A CN 2011102343055A CN 201110234305 A CN201110234305 A CN 201110234305A CN 102390968 A CN102390968 A CN 102390968A
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agent
water
honeycomb
cement
honeycomb cement
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CN102390968B (en
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岳建伟
李增瑞
常娜
仇玉莹
岳婷婷
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Henan University
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Abstract

The invention belongs to the technical field of building materials and in particular relates to a heat insulation fireproofing cement board and a preparation method thereof. The cement board is made from master batch and auxiliary materials, wherein the master batch is fast hardening sulphate aluminium cement and ordinary Portland cement; and the auxiliary materials are composed of a waterproofing agent, a brightening agent, a foaming agent, a water reducing agent, an accelerating agent, a moisturizing agent, fibres and water. The fireproofing heat insulation honey cement board provided by the invention has the advantages of good fireproofing thermal insulation property, aging resistance, low deformation coefficient, colour approximating to the colour of a wall body and high bonding strength with the wall body; and the preparation method is simple and is convenient to operate.

Description

Insulated fire honeycomb cement plate and preparation method thereof
Technical field
The invention belongs to building material technical field, particularly a kind of insulated fire honeycomb cement plate and preparation method thereof.
Background technology
Existing external wall wall heat insulation material usually adopts organic materialss such as polystyrene foamed plastics, rigid polyurethane fat vacuole foam plastics; Though excellent thermal insulation performance; But such lagging material very easily burns; And produce with a large amount of poison gases and flue gas during burning, bring exceptional hardship, cause casualties and property damage to rescue work of extinguishing fire.Simultaneously such organic insulation material also exist be prone to aging, poor stability, poor durability, with shortcomings such as the body of wall cohesive strength is low.In the last few years; Building fire frequently takes place; People are had higher requirement to the fire resistance of lagging material, inorganic heat insulation material because of have that fire resistance is good, ageing-resistant, deformation coefficient is little and approaching with body of wall, with body of wall cohesive strength advantages of higher, cause people's extensive concern.The research and development thermal conductivity replaces styrofoam and extruded sheet less than 0.06w/m.k and the lower honeycomb cement plate of cost, is prone to aging, poor stability, poor durability, becomes a direction of inorganic heat insulation material research with shortcomings such as the body of wall cohesive strength are low thereby solve existing warming plate.A kind of cellular concrete is provided in the one Chinese patent application 200710055329.8, can have solved the problem that material of construction such as present brick or concrete can not satisfy lightweight in the building, energy-saving and environmental protection needs.But the problem one that this invention exists is the honeycomb agent of using to be formed complicated; Said honeycomb agent is that ydrogen peroxide 50, water and other material (in trolamine, Quilonum Retard, lithium chloride, boric acid, Hydrocerol A, tartrate, calcium lignin sulphonate, sodium lignosulfonate and the magnesium lignosulfonate a kind of) are formed; Because of ydrogen peroxide 50 has strong oxidizing property; Can react with other material, cause the useful effect of ydrogen peroxide 50 and other material to reduce, also be unfavorable for the quality control of cellular concrete material; The 2nd, production technique is unreasonable, can only be used for production building block or body of wall, is difficult to produce density less than 200kg/m 3Sheet material; The 3rd, its thermal conductivity is bigger, and through embodiment is measured, thermal conductivity is all greater than 0.08 W/ (m.K).Application number is in 200910305328.3 the application, to use a large amount of glass beads, exist weight big, be prone to the shortcoming broken, that water-intake rate is high.
Summary of the invention
The object of the present invention is to provide a kind of insulated fire honeycomb cement plate and preparation method thereof, described insulated fire honeycomb cement plate has overcome present inorganic fireproofing insulation material from shortcoming great, that water-intake rate is high, thermal conductivity is big, easy to crack.
The technical scheme that the present invention adopts is following:
Insulated fire honeycomb cement plate is processed by masterbatch and auxiliary material, and wherein, the weight of masterbatch is formed as follows:
Quick hardening sulphoaluminate cement: 20-70 part; Ordinary Portland cement: 30-80 part;
The weight of auxiliary material is formed as follows:
Water-resisting agent: 1-3.5 part;
Brightener: 3-5 part;
Whipping agent: 5-12 part;
Water reducer: 0.1-1 part;
Accelerating chemicals: 1-3.5 part;
Wetting Agent for Printing Inks: 0.05-0.3 part;
Fiber: 0.2-1 part;
Water: 42-55 part.
Water-resisting agent is calcium stearate, Zinic stearas, Magnesium Stearate or organosilicon powder.
Described water reducer is calcium lignin sulphonate, sodium lignosulfonate or magnesium lignosulfonate.
Whipping agent is the ydrogen peroxide 50 of mass concentration more than 25%.
Brightener is light calcined magnesia, unslaked lime or wollastonite powder.
Accelerating chemicals is a powdery sodium silicate.
Wetting Agent for Printing Inks is a CMC 99.5.
Fiber is the polypropylene fibre of length 3-8mm.
The present invention also provides a kind of preparation method of preferred said insulated fire honeycomb cement plate, earlier masterbatch and other auxiliary materials except water, whipping agent is mixed; Add entry afterwards and mix, add whipping agent and mix, foaming forms the honeycomb cement block, cuts apart to obtain the honeycomb cement plate.
Concrete, step is following:
1) takes by weighing masterbatch and other auxiliary materials except water, whipping agent in proportion, mix;
2) take by weighing water in proportion, be added to 1) stir 1-5min in the material that mixes and obtain uniform slurry;
3) take by weighing whipping agent in proportion, be added to 2) uniformly in the slurry, stir 0.5-2min;
4) 3) material that stirs is cast in and begins foaming in the mould, and 2-5h forms the honeycomb cement block;
5) on request the honeycomb cement block is divided into the honeycomb cement plate.
The present invention be with quick hardening sulphoaluminate cement, ordinary Portland cement as gelling material, add other auxiliary materials and stir jointly, pour into mould and can form the honeycomb cement block, and the cutting form.Wet concentration is used common drinking water described in the present invention, and temperature is controlled at 20-45 ℃.
The honeycomb cement plate very high to waterproof requirement can carry out immersion treatment to the honeycomb cement plate in organic silicon solution.
In order to solve the problem that prior art exists, thinking at first is that technology is adjusted among the present invention, because ydrogen peroxide 50 and cement reaction are very fast; With whipping process after material such as cement contacts in just begin foaming; Not only waste ydrogen peroxide 50, and there is the uneven problem of pore opening in the cellular concrete that stirs, volume density is higher; Thermal conductivity strengthens, and the technology that therefore adds ydrogen peroxide 50 earlier is difficult to produce density less than 200kg/m 3Sheet material.
From raw material; Because reaction is very fast between ydrogen peroxide 50 and the cement, can discharge a large amount of heats, temperature is up to 80 ℃; Moisture under this condition in the cement bubble evaporates very soon; Cause the perforation of cement bubble cracking, make the product dry shrinkage and cracking, the application solves cement bubble rimose problem through adding accelerating chemicals, wetting Agent for Printing Inks and fiber.In addition, the honeycomb cement plate requires the lighter and lower thermal conductivity of weight, and stopping composition such as heavy addition flyash is disadvantageous to the finished product in the production of honeycomb cement plate, and therefore, the application does not add stopping composition such as flyash.In addition, the cellular cellular body that forms is case type behind the adding water-resisting agent, and water not porous wherein reaches the hydrophobic effect.Insulated fire honeycomb cement plate main raw of the present invention is made up of inorganic materials, therefore has uninflammability; Since use quick hardening sulphoaluminate cement as gelling material, common after cast 4-6 h intensity reaches the 60-70% of design label, initial hardening self-support moulding.
The described insulated fire honeycomb cement of the application plate has the following advantages: early stage bending and compressive strength is high, not retraction of later strength; Do not chap; Making processes is easy.Lightweight, high-strength, high-efficiency insulated, heat insulation, sound insulation, from waterproof, do not fire, shock resistance, shrinking percentage be little; Its thermal conductivity can be controlled in 0.03-0.06W/ (m.K); Ultimate compression strength can change between 0.1-0.8MPa, and volume density can be controlled in 100-200 (may extend to 250) kg/m 3, the diameter that forms the honeycomb foam is 1-5mm, and is disconnected each other lockedin air space crowd; After burning 120 min with 900 ℃ of high-temperature bakings of blowtorch, lost integrity and heat insulating ability do not have splendid fire-resistant and heat-proof quality.
Production and construct very convenient, both can produce in factory, again can field fabrication.During construction, ability plane, saw, nail etc. as the fire-blocking belt, can be constructed according to the constructional method of XPS, save construction period to greatest extent; As wallboard can with the supporting use of any structure system, reduce the weight of buildings, equal area or volume; The weight of product material of the present invention is merely 1/8th of brick wall; Alleviate load significantly, reduced the bearing capacity of concrete foundation and steel frame, reduced the consumption of other material.
Long service life, the product material weather resistance of made can reach 80 years, and when 200 ℃ of high temperature, 72h is indeformable, and is aging.And now the warming plate that generally adopts of construction market, two-sided color steel, in sandwich styrofoam, back (temperature is at 70 ℃) styrofoam distortion of being heated, color steel promptly fades at solar irradiation, wind, the 7-10 that drenches with rain, and has increased the maintenance cost in house.
The present invention has following advantage with respect to prior art:
Fireproof heat insulating honeycomb cement plate provided by the invention has advantage in light weight, that the fireproof heat insulating performance is good, ageing-resistant, deformation coefficient is little, and is approaching with body of wall, cohesive strength is high; The preparation method simply is convenient to operation.
Embodiment
Below with specific embodiment technical scheme of the present invention is described, but protection scope of the present invention is not limited thereto:
The weight proportion of composing of the masterbatch of embodiment 1-10 and auxiliary material sees following table for details:
Figure 941158DEST_PATH_IMAGE002
The honeycomb foam diameter of the fire prevention heatproof honeycomb cement plate that obtains is 1-8mm.
Adopting the concentration of ydrogen peroxide 50 among the embodiment is 27.5%.
Cellulosic length is 3-8mm.
Used all raw materials are all the commercially available prod.
The preparation method of said fire prevention heatproof honeycomb cement plate may further comprise the steps:
(1) takes by weighing masterbatch, water-resisting agent, brightener, water reducer, accelerating chemicals, wetting Agent for Printing Inks, fiber in proportion, and in whisking appliance, stir;
(2) take by weighing water in proportion, be added in the material that (1) stir and stir, churning time 1-5 minute, be uniform slurry until stirring;
(3) take by weighing ydrogen peroxide 50 in proportion, be added in the slurry that stirs of (2) step, and stir fast, stirring velocity more than 800 commentaries on classics/min, churning time 0.5-2 minute, until stirring;
(4) material that stirs (3) in the casting mold, begins foaming rapidly, and 2-5h forms the honeycomb cement block;
(5) be divided into the honeycomb cement plate to the honeycomb cement block that reaches certain intensity as requested.
(6) the honeycomb cement plate very high to waterproof requirement can carry out immersion treatment to the honeycomb cement plate in organic silicon solution.
After with 900 ℃ of high temperature of blowtorch 120 min being burnt in embodiment 1-10 product baking, all not lost integrity and heat insulating ability; When 200 ℃ of high temperature, can both guarantee that 72h is indeformable, aging.

Claims (9)

1. insulated fire honeycomb cement plate is characterized in that, described cement plate is processed by masterbatch and auxiliary material, and wherein, the weight of masterbatch is formed as follows:
Quick hardening sulphoaluminate cement: 20-70 part;
Ordinary Portland cement: 30-80 part;
The weight of auxiliary material is formed as follows:
Water-resisting agent: 1-3.5 part;
Brightener: 3-5 part;
Whipping agent: 5-12 part;
Water reducer: 0.1-1 part;
Accelerating chemicals: 1-3.5 part;
Wetting Agent for Printing Inks: 0.05-0.3 part;
Fiber: 0.2-1 part;
Water: 42-55 part.
2. insulated fire honeycomb cement plate as claimed in claim 1 is characterized in that water-resisting agent is calcium stearate, Zinic stearas, Magnesium Stearate or organosilicon powder; Described water reducer is calcium lignin sulphonate, sodium lignosulfonate or magnesium lignosulfonate.
3. insulated fire honeycomb cement plate as claimed in claim 1 is characterized in that, whipping agent is the ydrogen peroxide 50 of mass concentration more than 25%.
4. insulated fire honeycomb cement plate as claimed in claim 1 is characterized in that brightener is light calcined magnesia, unslaked lime or wollastonite powder; Accelerating chemicals is a powdery sodium silicate; Wetting Agent for Printing Inks is a CMC 99.5.
5. insulated fire honeycomb cement plate as claimed in claim 1 is characterized in that fiber is the polypropylene fibre of length 3-8mm.
6. the preparation method of the said insulated fire honeycomb cement of claim 1 plate is characterized in that, earlier masterbatch and other auxiliary materials except water, whipping agent is mixed; Add entry afterwards and mix, add whipping agent and mix, foaming forms the honeycomb cement block, cuts apart to obtain the honeycomb cement plate.
7. like the preparation method of the said insulated fire honeycomb cement of claim 6 plate, it is characterized in that step is following:
1) takes by weighing masterbatch and other auxiliary materials except water, whipping agent in proportion, mix;
2) take by weighing water in proportion, be added to 1) stir 1-5min in the material that mixes and obtain uniform slurry;
3) take by weighing whipping agent in proportion, be added to 2) uniformly in the slurry, stir 0.5-2min;
4) 3) material that stirs is cast in and begins foaming in the mould, and 2-5h forms the honeycomb cement block;
5) on request the honeycomb cement block is divided into the honeycomb cement plate.
8. the preparation method of insulated fire honeycomb cement plate as claimed in claim 7 is characterized in that, the honeycomb cement plate is carried out immersion treatment in organic silicon solution.
9. like the preparation method of the described insulated fire honeycomb cement of one of claim 6-8 plate, it is characterized in that water-resisting agent is calcium stearate, Zinic stearas, Magnesium Stearate or organosilicon powder; Water reducer is calcium lignin sulphonate, sodium lignosulfonate or magnesium lignosulfonate; Whipping agent is the ydrogen peroxide 50 of mass concentration more than 25%; Brightener is light calcined magnesia, unslaked lime or wollastonite powder; Accelerating chemicals is a powdery sodium silicate; Wetting Agent for Printing Inks is a CMC 99.5; Fiber is the polypropylene fibre of length 3-8mm.
CN 201110234305 2011-08-16 2011-08-16 Heat insulation fireproofing honeycomb cement board and preparation method thereof Expired - Fee Related CN102390968B (en)

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Cited By (15)

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Publication number Priority date Publication date Assignee Title
CN102701649A (en) * 2012-05-14 2012-10-03 杭州正博新型建筑材料有限公司 Inorganic cement foam insulation board and preparation method of inorganic cement foam insulation board
CN102807332A (en) * 2012-07-23 2012-12-05 浙江八达建设集团有限公司 Self-waterproof sulphoaluminate cement and preparation method of concrete by using self-waterproof sulphoaluminate cement
CN103223750A (en) * 2013-04-25 2013-07-31 广州新绿环阻燃装饰材料有限公司 Fiber cement composite plate production process
CN104478356A (en) * 2014-11-27 2015-04-01 罗海军 Fiber porous plate
CN104692735A (en) * 2013-12-06 2015-06-10 金海龙 Fireproof A1 level inorganic interior and exterior wall heat insulation board and production method thereof
CN104944895A (en) * 2015-06-11 2015-09-30 江西中科新建材有限公司 KY inorganic foaming heat-insulating plate and preparation method thereof
CN105084808A (en) * 2015-07-29 2015-11-25 天津城建大学 Powder waterproof agent special for raw soil materials and preparing method thereof
CN105174820A (en) * 2015-08-27 2015-12-23 滁州市瑞景园林建设有限公司 Fireproof insulation board
CN105272019A (en) * 2015-11-21 2016-01-27 陆仲权 Heat insulation cement and preparation method thereof
CN105541267A (en) * 2015-12-09 2016-05-04 文登蓝岛建筑工程有限公司 Environmental-protection thermal-insulation board and preparation method thereof
CN105669127A (en) * 2016-01-13 2016-06-15 王湖彬 Architectural insulation board by utilization of industrial waste residue and preparation method thereof
CN106085366A (en) * 2016-06-13 2016-11-09 河南大学 Phase-change material, light phase transition honeycomb concrete plate and preparation method thereof
CN107514091A (en) * 2017-08-25 2017-12-26 太仓卡斯特姆新材料有限公司 A kind of exterior wall fire-retardant heat insulation composite
CN109020350A (en) * 2018-09-30 2018-12-18 安徽远山电力工程有限公司 A kind of heat insulation fireproofing honeycomb cement board and preparation method thereof
CN109206082A (en) * 2018-09-30 2019-01-15 安徽远山电力工程有限公司 A kind of high-strength composite fiber reinforcement honeycomb cement self-heat conserving filled wall

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701649A (en) * 2012-05-14 2012-10-03 杭州正博新型建筑材料有限公司 Inorganic cement foam insulation board and preparation method of inorganic cement foam insulation board
CN102807332A (en) * 2012-07-23 2012-12-05 浙江八达建设集团有限公司 Self-waterproof sulphoaluminate cement and preparation method of concrete by using self-waterproof sulphoaluminate cement
CN102807332B (en) * 2012-07-23 2014-10-08 浙江八达建设集团有限公司 Self-waterproof sulphoaluminate cement and preparation method of concrete by using self-waterproof sulphoaluminate cement
CN103223750A (en) * 2013-04-25 2013-07-31 广州新绿环阻燃装饰材料有限公司 Fiber cement composite plate production process
CN104692735A (en) * 2013-12-06 2015-06-10 金海龙 Fireproof A1 level inorganic interior and exterior wall heat insulation board and production method thereof
CN104478356A (en) * 2014-11-27 2015-04-01 罗海军 Fiber porous plate
CN104944895A (en) * 2015-06-11 2015-09-30 江西中科新建材有限公司 KY inorganic foaming heat-insulating plate and preparation method thereof
CN105084808B (en) * 2015-07-29 2017-06-23 天津城建大学 A kind of raw soil material special powder waterproofing agent and preparation method thereof
CN105084808A (en) * 2015-07-29 2015-11-25 天津城建大学 Powder waterproof agent special for raw soil materials and preparing method thereof
CN105174820A (en) * 2015-08-27 2015-12-23 滁州市瑞景园林建设有限公司 Fireproof insulation board
CN105272019A (en) * 2015-11-21 2016-01-27 陆仲权 Heat insulation cement and preparation method thereof
CN105541267A (en) * 2015-12-09 2016-05-04 文登蓝岛建筑工程有限公司 Environmental-protection thermal-insulation board and preparation method thereof
CN105669127A (en) * 2016-01-13 2016-06-15 王湖彬 Architectural insulation board by utilization of industrial waste residue and preparation method thereof
CN106085366A (en) * 2016-06-13 2016-11-09 河南大学 Phase-change material, light phase transition honeycomb concrete plate and preparation method thereof
CN106085366B (en) * 2016-06-13 2020-01-21 河南大学 Phase-change material, light phase-change honeycomb concrete plate and preparation method thereof
CN107514091A (en) * 2017-08-25 2017-12-26 太仓卡斯特姆新材料有限公司 A kind of exterior wall fire-retardant heat insulation composite
CN109020350A (en) * 2018-09-30 2018-12-18 安徽远山电力工程有限公司 A kind of heat insulation fireproofing honeycomb cement board and preparation method thereof
CN109206082A (en) * 2018-09-30 2019-01-15 安徽远山电力工程有限公司 A kind of high-strength composite fiber reinforcement honeycomb cement self-heat conserving filled wall

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