CN102389967A - Pouring system based on camera and pyrometer control - Google Patents
Pouring system based on camera and pyrometer control Download PDFInfo
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- CN102389967A CN102389967A CN2011103265782A CN201110326578A CN102389967A CN 102389967 A CN102389967 A CN 102389967A CN 2011103265782 A CN2011103265782 A CN 2011103265782A CN 201110326578 A CN201110326578 A CN 201110326578A CN 102389967 A CN102389967 A CN 102389967A
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- molten steel
- wooden dipper
- pyrometer
- steel wooden
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Abstract
The invention relates to a casting device on machines. A pouring system based on camera and pyrometer control is characterized by consisting of a molten steel ladle supporting point, a molten steel ladle, molten steel, molten steel ladle supporting frame and the like; the molten steel ladle supporting point is arranged on a molten steel vehicle framework, and the molten steel ladle supporting point and the molten steel ladle form a rotation pair; the molten steel ladle is arranged on the molten steel ladle supporting frame and the molten steel ladle supporting point, and the molten steel ladle supporting frame is arranged on the molten steel vehicle framework; and a camera and a pyrometer are connected with a monitoring control internet system through a data control line and are arranged on the molten steel vehicle framework. According to the pouring system based on camera and pyrometer control, disclosed by the invention, a structure is delicate, detection techniques, such as the camera, the pyrometer, the monitoring control internet system and the like, are utilized, the operation of devices is flexible, a flow-line production can be formed, and any damage can not be caused to operators.
Description
Technical field
The present invention relates to mechanically casting device, be specifically related to based on the running gate system of shooting with pyrometer control.
Background technology
In foundary industry enterprise, the past is often said: sand casting is " moulding in three fens, cast in seven fens ", that is to say that the process control of casting is very important.If casting process has been controlled well, be very beneficial for improving the quality of foundry goods.Say that sand casting is " the eyes cast is being closed in the eyeball moulding that keeps one's eyes open ".Be that temperature is high when saying casting, watch the MOLTEN STEEL FLOW situation of casting process and the extremely difficult control of casting temperature in industrial enterprise near operating personnel are difficult in.
In the casting of industrial enterprise, can design and a kind ofly can monitor the MOLTEN STEEL FLOW situation automatically, can monitor casting temperature again, and can clearly see clearly at the computer of Long-distance Control.And ability Long-distance Control as-cast condition, and timely adjustment liquid steel temperature and MOLTEN STEEL FLOW state.The at present a lot of just enterprises of this kind supervising device thirst for.
Summary of the invention
The present invention is directed to above-mentioned existing problems; Proposed based on the running gate system of shooting with pyrometer control; Temperature was high when this system can solve owing to casting, watched the MOLTEN STEEL FLOW situation of casting process and the extremely difficult control of casting temperature in industrial enterprise near operating personnel are difficult in.
The technical solution that the present invention relates to:
Based on the running gate system of shooting with pyrometer control, it is characterized in that: this device comprises that molten steel wooden dipper fulcrum (1), molten steel wooden dipper (2), molten steel (3), molten steel wooden dipper bracing frame (4), hydraulically extensible bar (5), molten steel car skeleton (6), Monitoring and Controlling internet system (7), sandbox (8), sprue gate (9), camera (10), pyrometer (11), Data Control line (12), molten steel wooden dipper flowing water mouth (14), molten steel wooden dipper handle grooves (13) are formed, universal wheel (20); Described molten steel wooden dipper fulcrum (1) is installed on the molten steel car skeleton (6), and molten steel wooden dipper fulcrum (1) is formed rotary pair with molten steel wooden dipper (2); Described molten steel wooden dipper is installed on molten steel wooden dipper bracing frame (4) and the molten steel wooden dipper fulcrum (1), and described molten steel wooden dipper bracing frame (4) is installed on the molten steel car skeleton (6); Described molten steel wooden dipper flowing water mouth (14) be installed on sandbox (8) directly over, described camera (10) is installed on the top of sandbox (8), described pyrometer (11) is installed on the top of sprue gate (9); Described camera (10) all passes through Data Control line (12) with described pyrometer (11) and is connected with Monitoring and Controlling internet system (7), and described camera (10) and described pyrometer (11) are installed on the molten steel car skeleton (6)
The further technical solution of the present invention is: described hydraulically extensible bar (5) length is a series of, can adapt to different pouring molten steels, and the molten steel wooden dipper that has is big; The molten steel wooden dipper that has is little; Size weight is all inconsistent, and the length of hydraulically extensible bar can be made a series of, so that adapt to different needs.Described molten steel wooden dipper handle grooves (13) semicircular in shape is like this so that molten steel wooden dipper (2) whereabouts is to drop on molten steel wooden dipper bracing frame (4) reposefully, because the upper end of molten steel wooden dipper bracing frame (4) also becomes semicircle.Described camera (10) is installed on 2 meters～2.5 meters, top of sandbox (8), and pour steel high temperature is unlikely to damage camera (10) in production practices like this, also can be so that camera (10) clearly photographs the molten steel casting case.Four universal wheels of row (20) are installed in described molten steel car skeleton (6) bottom, like this so that the vehicle of casting molten steel is mobile everywhere, in case search out sandbox (8), just can be to sandbox (8) pour steel (3).Described molten steel wooden dipper bracing frame (4) is installed in 0.2 meter～0.3 meter, molten steel wooden dipper fulcrum (1) below.When hydraulically extensible bar (5) shrank, molten steel wooden dipper (2) slowly moved down like this, and molten steel wooden dipper bracing frame (4) can prevent that a shade below molten steel wooden dipper fulcrum (1) molten steel (3) is excessive.
Beneficial effect of the present invention:
One, adopt the present invention, camera (10) all passes through Data Control line (12) with described pyrometer (11) and is connected with Monitoring and Controlling internet system (7).Can on computer display, know MOLTEN STEEL FLOW situation when seeing casting like this, temperature variations during casting.So that the operator constantly regulates casting temperature, observe the MOLTEN STEEL FLOW situation, prevent to occur in the casting casting flaws such as " misruns ".MOLTEN STEEL FLOW situation in the time of can monitoring casting, monitoring casting temperature, the mold-filling capacity of increase metal liquid, the flow of molten steel when having controlled casting in real time.Can control the complex situations that occur in the casting process effectively, improve castability significantly, easy to operate, monitoring promptly and accurately, and is practical.
Two, delicate structure of the present invention has been used detection techniques such as shooting, pyrometer, Monitoring and Controlling internet system, and equipment operation is flexible; Can form streamline production, can not cause any harm to operating personnel, equipment manufacturing cost is moderate; Safe and reliable, have the certain economic applied value.
Three, the present invention has broad prospect for its application, can be widely used in industrial Foundry Production enterprise.
Description of drawings
Accompanying drawing 1 is a general structure sketch map of the present invention;
Among Fig. 1: molten steel wooden dipper fulcrum 1, molten steel wooden dipper 2, molten steel 3, molten steel wooden dipper bracing frame 4, hydraulically extensible bar 5, molten steel car skeleton 6, Monitoring and Controlling internet system 7, sandbox 8, sprue gate 9, camera 10, pyrometer 11, Data Control line 12, molten steel wooden dipper handle grooves 13, molten steel wooden dipper flowing water mouth 14, universal wheel 20.
The specific embodiment
As shown in Figure 1, apparatus of the present invention mainly are in order to monitor when casting molten steel flow situation and temperature during MOLTEN STEEL FLOW.When the burned molten steel of furnace cupola, molten steel is put into molten steel wooden dipper (2) lining, molten steel wooden dipper handle grooves this moment (13) is coincide with molten steel wooden dipper bracing frame (4) epirelief circular arc each other.Molten steel is not understood outer overflowing in molten steel wooden dipper (2) lining.Promote molten steel car skeleton (6), because molten steel car skeleton (6) bottom is equipped with universal wheel (20), so this device can move freely.The operator shifts this contrive equipment onto ready-made in advance sandbox (8) next door, and this moment, operation monitoring was controlled internet system (7) thereby " notice " hydraulically extensible bar (5) elongation, and molten steel wooden dipper (2) will rotate around molten steel wooden dipper fulcrum (1).Molten steel (3) flows down along molten steel wooden dipper flowing water mouth (14), and (9) are poured into sandbox (8) lining to molten steel (3) along the sprue gate.
In casting process, described camera (10) is installed on the top of sandbox (8), can be so that camera (10) clearly photographs the molten steel casting case.Described pyrometer (11) is installed on the top of sprue gate (9), can monitor the temperature of casting constantly.Described camera (10) all passes through Data Control line (12) with described pyrometer (11) and is connected with Monitoring and Controlling internet system (7).Can on computer display, know MOLTEN STEEL FLOW situation when seeing casting like this, temperature variations during casting.So that the operator constantly regulates casting temperature, observe the MOLTEN STEEL FLOW situation, prevent to occur in the casting casting flaws such as " misruns ".
To sum up, the running gate system based on shooting and pyrometer control that the present invention designed can reach its intended purposes.
Claims (6)
1. based on the running gate system of shooting with pyrometer control, it is characterized in that: this device comprises that molten steel wooden dipper fulcrum (1), molten steel wooden dipper (2), molten steel (3), molten steel wooden dipper bracing frame (4), hydraulically extensible bar (5), molten steel car skeleton (6), Monitoring and Controlling internet system (7), sandbox (8), sprue gate (9), camera (10), pyrometer (11), Data Control line (12), molten steel wooden dipper flowing water mouth (14), molten steel wooden dipper handle grooves (13) are formed, universal wheel (20); Described molten steel wooden dipper fulcrum (1) is installed on the molten steel car skeleton (6), and molten steel wooden dipper fulcrum (1) is formed rotary pair with molten steel wooden dipper (2); Described molten steel wooden dipper is installed on molten steel wooden dipper bracing frame (4) and the molten steel wooden dipper fulcrum (1), and described molten steel wooden dipper bracing frame (4) is installed on the molten steel car skeleton (6); Described molten steel wooden dipper flowing water mouth (14) be installed on sandbox (8) directly over, described camera (10) is installed on the top of sandbox (8), described pyrometer (11) is installed on the top of sprue gate (9); Described camera (10) all passes through Data Control line (12) with described pyrometer (11) and is connected with Monitoring and Controlling internet system (7), and described camera (10) and described pyrometer (11) are installed on the molten steel car skeleton (6).
2. according to claim 1 based on the running gate system of shooting with pyrometer control, it is characterized in that: described hydraulically extensible bar (5) length is a series of.
3. according to claim 1 based on the running gate system of shooting with pyrometer control, it is characterized in that: described molten steel wooden dipper handle grooves (13) semicircular in shape.
4. according to claim 1 based on the running gate system of shooting with pyrometer control, it is characterized in that: described camera (10) is installed on 2 meters～2.5 meters, top of sandbox (8).
5. according to claim 1 based on the running gate system of shooting with pyrometer control, it is characterized in that: described molten steel car skeleton (6) bottom is equipped with four universal wheels (20).
6. according to claim 1 based on the running gate system of shooting with pyrometer control, it is characterized in that: described molten steel wooden dipper bracing frame (4) is installed in 0.2 meter～0.3 meter, molten steel wooden dipper fulcrum (1) below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103265782A CN102389967A (en) | 2011-10-25 | 2011-10-25 | Pouring system based on camera and pyrometer control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103265782A CN102389967A (en) | 2011-10-25 | 2011-10-25 | Pouring system based on camera and pyrometer control |
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| Publication Number | Publication Date |
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| CN102389967A true CN102389967A (en) | 2012-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011103265782A Pending CN102389967A (en) | 2011-10-25 | 2011-10-25 | Pouring system based on camera and pyrometer control |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658354A (en) * | 2012-05-03 | 2012-09-12 | 北京新方尊铸造科技有限责任公司 | Method for visualization of casing and filling processes |
| CN104001875A (en) * | 2014-05-12 | 2014-08-27 | 河海大学 | Metal liquid filling type flow regime viewer |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4299268A (en) * | 1979-06-07 | 1981-11-10 | Maschinenfabrik & Eisengiesserei Ed. Mezger Ag | Automatically controlled casting plant |
| EP0592365A1 (en) * | 1992-10-07 | 1994-04-13 | Maschinenfabrik & Eisengiesserei Ed. Mezger AG. | Process and apparatus for controlling the movement of a casting ladle in a casting plant |
| JPH08141732A (en) * | 1994-11-15 | 1996-06-04 | Riken Corp | Pouring device and pouring method |
| JPH08168871A (en) * | 1994-12-16 | 1996-07-02 | Meidensha Corp | Apparatus for pouring molten metal |
| JPH09239524A (en) * | 1996-03-12 | 1997-09-16 | Towa Kiko Kk | Method for automatically pouring molten metal |
| JP2002248547A (en) * | 2001-02-21 | 2002-09-03 | Ulvac Japan Ltd | Molten metal supply apparatus and method |
| CN1631580A (en) * | 2004-12-24 | 2005-06-29 | 中国科学院金属研究所 | Improved structure of three dimensional X-ray monitoring device and its application |
| CN2790638Y (en) * | 2004-12-24 | 2006-06-28 | 中国科学院金属研究所 | Visulized casting real-time observing system |
| CN2928317Y (en) * | 2006-06-16 | 2007-08-01 | 栾旭东 | Intelligent device for liquid metal casting and purifying |
| KR20110110541A (en) * | 2010-04-01 | 2011-10-07 | 김응욱 | Automatic monitoring system for ladle and hook |
-
2011
- 2011-10-25 CN CN2011103265782A patent/CN102389967A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4299268A (en) * | 1979-06-07 | 1981-11-10 | Maschinenfabrik & Eisengiesserei Ed. Mezger Ag | Automatically controlled casting plant |
| EP0592365A1 (en) * | 1992-10-07 | 1994-04-13 | Maschinenfabrik & Eisengiesserei Ed. Mezger AG. | Process and apparatus for controlling the movement of a casting ladle in a casting plant |
| JPH08141732A (en) * | 1994-11-15 | 1996-06-04 | Riken Corp | Pouring device and pouring method |
| JPH08168871A (en) * | 1994-12-16 | 1996-07-02 | Meidensha Corp | Apparatus for pouring molten metal |
| JPH09239524A (en) * | 1996-03-12 | 1997-09-16 | Towa Kiko Kk | Method for automatically pouring molten metal |
| JP2002248547A (en) * | 2001-02-21 | 2002-09-03 | Ulvac Japan Ltd | Molten metal supply apparatus and method |
| CN1631580A (en) * | 2004-12-24 | 2005-06-29 | 中国科学院金属研究所 | Improved structure of three dimensional X-ray monitoring device and its application |
| CN2790638Y (en) * | 2004-12-24 | 2006-06-28 | 中国科学院金属研究所 | Visulized casting real-time observing system |
| CN2928317Y (en) * | 2006-06-16 | 2007-08-01 | 栾旭东 | Intelligent device for liquid metal casting and purifying |
| KR20110110541A (en) * | 2010-04-01 | 2011-10-07 | 김응욱 | Automatic monitoring system for ladle and hook |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658354A (en) * | 2012-05-03 | 2012-09-12 | 北京新方尊铸造科技有限责任公司 | Method for visualization of casing and filling processes |
| CN104001875A (en) * | 2014-05-12 | 2014-08-27 | 河海大学 | Metal liquid filling type flow regime viewer |
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Application publication date: 20120328 |