CN102384944A - Vehicle wheel-shaft wheel-seat ultrasonic detection scanning device - Google Patents
Vehicle wheel-shaft wheel-seat ultrasonic detection scanning device Download PDFInfo
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- CN102384944A CN102384944A CN2011102414101A CN201110241410A CN102384944A CN 102384944 A CN102384944 A CN 102384944A CN 2011102414101 A CN2011102414101 A CN 2011102414101A CN 201110241410 A CN201110241410 A CN 201110241410A CN 102384944 A CN102384944 A CN 102384944A
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Abstract
The invention discloses a vehicle wheel-shaft wheel-seat ultrasonic detection scanning device, which comprises probes and probe clamps, wherein three groups of single-row probes are adopted, each group of single-row probes is formed by four ultrasonic probes which are arranged in a row and are formed by alternatively arranging 54.4-DEG ultrasonic probes and 45-DEG ultrasonic probes. The vehicle wheel-shaft wheel-seat ultrasonic detection scanning device has a reasonable structure, a scanning bracket is free from the reciprocating movement during the scanning process, complete coverage of a wheel seat is realized, the detection of one time can be completed when the wheel seat revolves a circle, and the requirement of the labor intensity of operators is low during the detection process.
Description
Technical field
The present invention relates to a kind of vehicle axles wheel seat ultrasonic inspecting and scanning device.
Background technology
Present scanning frame, existing robotization detection and manual detection all be to use 45 ° with 54.4 ° of probes respectively one outside in the wheel seat, carry out reciprocal scanning, display mode is that A sweeps.Can't avoid the omission phenomenon to take place.
Summary of the invention
Technical solution of the present invention is:
A kind of vehicle axles wheel seat ultrasonic inspecting and scanning device; Comprise probe, gripper; It is characterized in that: probe adopts three groups of single probes, and every group of single probe is made up of four ultrasonic probes that are arranged in a row, and is spaced by 54.4 ° of ultrasonic probes and 45 ° of ultrasonic probes and forms.
Every group of single probe is and is first ultrasonic probe from left to right and the 3rd ultrasonic probe is that 54.4 ° of ultrasonic probes, second ultrasonic probe and the 4th ultrasonic probe are the form of 45 ° of ultrasonic probes.
The distance of adjacent probe satisfies each ultrasonic probe complete covering surveyed area separately respectively in every group of single probe, and the unduplicated requirement of surveyed area each other.
First ultrasonic probe of first group in three groups of single probes, first ultrasonic probe of second group, the 3rd group the 3rd ultrasonic probe are an oblique row's form.
Each is organized single probe and all is connected with scrambler.
The present invention is rational in infrastructure, and the scanning frame need not to move back and forth in the scanning process, and wheel seat is realized all standing, and wheel seat rotates a circle and promptly accomplishes one-time detection, in testing process, requires low to personnel labor intensity.
Form the probe display by 3 groups of probes on the scanning frame; And have the stepping scrambler, can sweep, sweep with coded message by A and form two-dimentional cloud atlas by setting the ultrasonic A that step-length obtains wheel seat one all each points; The position and the length of defective can be measured through cloud atlas, and the development trend of defective can be found out.Because imaging technique of using and stable scanning system detect good stability.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is that probe of the present invention is arranged synoptic diagram.
Fig. 3 is a scanning cloud atlas of the present invention.
Embodiment
A kind of vehicle axles wheel seat ultrasonic inspecting and scanning device; Comprise probe, gripper; Probe adopts three groups of single probes 1,2,3, and every group of single probe is made up of four ultrasonic probes that are arranged in a row, and is spaced by 54.4 ° of ultrasonic probes 4 and 45 ° of ultrasonic probes 5 and forms.
Every group of single probe is and is first ultrasonic probe from left to right and the 3rd ultrasonic probe is that 54.4 ° of ultrasonic probes, second ultrasonic probe and the 4th ultrasonic probe are the form of 45 ° of ultrasonic probes.
The distance of adjacent probe satisfies each ultrasonic probe complete covering surveyed area separately respectively in every group of single probe, and the unduplicated requirement of surveyed area each other.
First ultrasonic probe of first group in three groups of single probes, first ultrasonic probe of second group, the 3rd group the 3rd ultrasonic probe are an oblique row's form.Each is organized single probe and all is connected with scrambler.
Main devices is the transducer wafer in the ultrasonic probe, wafer acute pyogenic infection of finger tip probe commonly used.
The scanner frame part adopts fine aluminum alloy 6061, and magnet-wheel adopts the permanent magnetic material neodymium iron boron, and overall weight is 2 kilograms, the long 230mm of main body, width 188mm, the 88mm that highly (do not contain handle).Adopt the phenolics handle, handle size, thickness are suitable, and it is vertical with the wheel shaft sense of rotation to control direction.
Claims (5)
1. vehicle axles wheel seat ultrasonic inspecting and scanning device; Comprise probe, gripper; It is characterized in that: probe adopts three groups of single probes, and every group of single probe is made up of four ultrasonic probes that are arranged in a row, and is spaced by 54.4 ° of ultrasonic probes and 45 ° of ultrasonic probes and forms.
2. vehicle axles wheel seat ultrasonic inspecting and scanning device according to claim 1 is characterized in that: every group of single probe is and is first ultrasonic probe from left to right and the 3rd ultrasonic probe is that 54.4 ° of ultrasonic probes, second ultrasonic probe and the 4th ultrasonic probe are the form of 45 ° of ultrasonic probes.
3. vehicle axles wheel seat ultrasonic inspecting and scanning device according to claim 2 is characterized in that: the distance of adjacent probe satisfies each ultrasonic probe complete covering surveyed area separately respectively in every group of single probe, and the unduplicated requirement of surveyed area each other.
4. according to claim 1,2 or 3 described vehicle axles wheel seat ultrasonic inspecting and scanning devices, it is characterized in that: first ultrasonic probe of first group in three groups of single probes, first ultrasonic probe of second group, the 3rd group the 3rd ultrasonic probe are an oblique row's form.
5. vehicle axles wheel seat ultrasonic inspecting and scanning device according to claim 4, it is characterized in that: each is organized single probe and all is connected with scrambler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102414101A CN102384944A (en) | 2011-08-22 | 2011-08-22 | Vehicle wheel-shaft wheel-seat ultrasonic detection scanning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102414101A CN102384944A (en) | 2011-08-22 | 2011-08-22 | Vehicle wheel-shaft wheel-seat ultrasonic detection scanning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102384944A true CN102384944A (en) | 2012-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102414101A Pending CN102384944A (en) | 2011-08-22 | 2011-08-22 | Vehicle wheel-shaft wheel-seat ultrasonic detection scanning device |
Country Status (1)
| Country | Link |
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| CN (1) | CN102384944A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104359984A (en) * | 2014-12-02 | 2015-02-18 | 台州市中奥特种设备检测技术服务有限公司 | Manual multichannel TOFD (time of flight diffraction) scanning frame |
| CN106918644A (en) * | 2017-04-24 | 2017-07-04 | 南通友联数码技术开发有限公司 | A kind of motion detection device for solid wheel shaft ultrasonic inspection |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2365669Y (en) * | 1999-02-01 | 2000-02-23 | 北京安通铁路工务技术开发公司 | Combined probe for axle ultrasound wave detection |
| EP1698893A1 (en) * | 2005-02-25 | 2006-09-06 | BAM Bundesanstalt für Materialforschung und -prüfung | Positioning vehicle for the positioning of a measurement sonde |
| CN101430305A (en) * | 2007-11-06 | 2009-05-13 | 鸿富锦精密工业（深圳）有限公司 | Ultrasonic scanner |
| CN201653986U (en) * | 2010-03-16 | 2010-11-24 | 爱德森（厦门）电子有限公司 | Ultrasonic flaw detection device used for embedded portions of wheel axles of railway vehicles |
| CN201811945U (en) * | 2010-10-19 | 2011-04-27 | 北京交大创新科技中心 | Ultrasonic automatic detection system of axle |
-
2011
- 2011-08-22 CN CN2011102414101A patent/CN102384944A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2365669Y (en) * | 1999-02-01 | 2000-02-23 | 北京安通铁路工务技术开发公司 | Combined probe for axle ultrasound wave detection |
| EP1698893A1 (en) * | 2005-02-25 | 2006-09-06 | BAM Bundesanstalt für Materialforschung und -prüfung | Positioning vehicle for the positioning of a measurement sonde |
| CN101430305A (en) * | 2007-11-06 | 2009-05-13 | 鸿富锦精密工业（深圳）有限公司 | Ultrasonic scanner |
| CN201653986U (en) * | 2010-03-16 | 2010-11-24 | 爱德森（厦门）电子有限公司 | Ultrasonic flaw detection device used for embedded portions of wheel axles of railway vehicles |
| CN201811945U (en) * | 2010-10-19 | 2011-04-27 | 北京交大创新科技中心 | Ultrasonic automatic detection system of axle |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104359984A (en) * | 2014-12-02 | 2015-02-18 | 台州市中奥特种设备检测技术服务有限公司 | Manual multichannel TOFD (time of flight diffraction) scanning frame |
| CN106918644A (en) * | 2017-04-24 | 2017-07-04 | 南通友联数码技术开发有限公司 | A kind of motion detection device for solid wheel shaft ultrasonic inspection |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120321 |