CN102383765A - Full-balanced gearwheel-type oil pumping unit and process with function of wireless remote monitoring - Google Patents
Full-balanced gearwheel-type oil pumping unit and process with function of wireless remote monitoring Download PDFInfo
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- CN102383765A CN102383765A CN2011103103133A CN201110310313A CN102383765A CN 102383765 A CN102383765 A CN 102383765A CN 2011103103133 A CN2011103103133 A CN 2011103103133A CN 201110310313 A CN201110310313 A CN 201110310313A CN 102383765 A CN102383765 A CN 102383765A
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- pumping unit
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Abstract
The invention provides a full-balanced gearwheel-type oil pumping unit and process with a function of wireless remote monitoring. The oil pumping unit is characterized in that a motor is connected with a speed reducer; the output shaft of the speed reducer is connected with a nylon pull pin coupling of a band brake; the right end of the nylon pull pin coupling is connected with the shaft of a pinion; the pinion occludes with a gearwheel; the gearwheel is connected with a balance phase modulation crank; the balance phase modulation crank is connected with a balance weight by virtue of a drive connecting rod; the balance weight can reciprocate along a balance weight track; a walking beam is driven to reciprocate by the balance weight; the walking beam is connected with a rear horsehead by virtue of a wick steel wire; the rear horsehead is connected with a front horsehead by virtue of a connecting rod; an oil pumping pull rod is installed on the front horsehead; the connecting rod connecting the front horsehead with the rear horsehead is installed on a support; the device is installed on a chassis; and a motor control cabinet is also installed on the oil pumping unit. Adopting the full balance principle, the oil pumping unit has the advantages of advanced technology, reliable process, obvious energy saving effect, small volume and low steel use amount, is simple and convenient to operate and comprehensively saves energy by 48.4% through authoritative detection.
Description
Technical field
The invention belongs to pumping technology field, oil field, specifically the full balance canine tooth wheel type oil pumping unit of wireless monitor function.
Background technology
China Petroleum requires more and more urgent to the update of oil production equipment according to investigations.The demand of oil production equipment also increases year by year, and each oil field scientific research and design department develops for many years for this reason, but poor effect; So far there are not substitute products; And general old-fashioned oil pumper power is all about 30KW, and consumed power is big, does not meet the requirement of national energy-saving and emission-reduction.
Summary of the invention
The present invention provides a kind of full balance gear wheel (chain web wheel) formula oil pumper of wireless monitor function, to traditional oil pumper consumed power, can't realize that defective such as wireless monitor proposes the technical scheme of dealing with problems.
For realizing above-mentioned purpose, the present invention adopts following technical scheme:
Have the full balance canine tooth wheel type oil pumping unit and the technology of wireless remote monitering function, it is characterized in that: said oil pumper comprises that motor connects reductor, and the output shaft of reductor draws the pin shaft coupling to be connected with the nylon of band brake; Nylon draws pin shaft coupling right-hand member to be connected with pinion shaft, and pinion and gear wheel interlock mutually, gear wheel connect balance phase modulation crank; Balance phase modulation crank connects balance weight through kinematic link; Balance weight can move reciprocatingly along the balance weight track, and walking beam is balanced the piece drive and also moves reciprocatingly, and walking beam connects the back horse head through the wick steel wire; Back horse head connects the preceding horse head of Ei through connecting rod, on the preceding horse head rod line carrier is installed; Horse head is rack-mount with the connecting rod of back horse head before connecting, and above-mentioned oil rig all is installed on the chassis; Oil pumper also is equipped with the motor controlling cabinet that is used to control motor and wireless remote monitering.
Said motor connects reductor through three Type B V belts.
Said gear wheel is coaxial with balance phase modulation crank.
Said motor controlling cabinet is included in box house electric capacity, AC vacuum contactor, line breaker, current transformer and MCU intelligent radio remote controllers is installed.
The structure of said gear wheel is: the center of 1/2 gear is fixed with bolt, nut and spring washer, and therefrom the heart is outward extended with gusset, and bolt, nut and spring washer are installed on the gusset, on gusset, has straight pin simultaneously.
Technical scheme according to the invention adds a pair horse head to the former machine back rest on the basis of traditional oil pumper, during walking beam work; Two vertical point do not produce displacement; To reach balance, change uneven formula crank gearing the wheeled rotation of into balanced type canine tooth simultaneously, (t1100-1900mm) make its balance.The present invention adopts full equilibrium principle, advanced technology, and technology is reliable, and obvious energy conservation is easy and simple to handle, and volume is light, and steel using amount is few, and after the test in hundred days of oil field, authority detects synthesis energy saving and reaches 48.4%.
Description of drawings:
Fig. 1 is the overall structure sketch map of full balance canine tooth wheel type oil pumping unit;
Fig. 2 is an A point partial enlarged drawing among Fig. 1;
Fig. 3 is the front view of gear wheel among Fig. 1;
Fig. 4 is the left view of gear wheel among Fig. 1;
Fig. 5 is the structural representation of motor controlling cabinet among Fig. 1;
Description of reference numerals:
1. motor; 2. reductor; 3. pinion; 4. gear wheel; 5. V belt; 6. balance phase modulation crank; 7. balance weight; 8. walking beam; 9. preceding horse head; 11. back horse head; 12. oily wire rope; 13. rod line carrier; 14. support; 15. chassis; 16. band brake; 17. balance weight track; 18. motor controlling cabinet; 19.1/2 gear; 20. bolt; 21. nut; 22. spring washer; 23. straight pin; 24. gusset; 25. clamp ring; 26. electric capacity; 27. AC vacuum contactor; 28. line breaker; 29. current transformer; 30.MCU intelligent radio remote controllers; 31. casing.
The specific embodiment:
The present invention provides a kind of full balance canine tooth wheel type oil pumping unit of wireless monitor function, comprises full bascule gear wheel device, motor control assembly, is to adopt full equilibrium principle; So advanced technology, technology is reliable, obvious energy conservation; Easy and simple to handle, volume is light, and steel using amount is few; After the test in hundred days of oil field, authority detects synthesis energy saving and reaches 48.4%.
The present invention adds a pair horse head to the former machine back rest on the basis of traditional oil pumper, during walking beam work, two vertical point do not produce displacement, to reach balance, simultaneously with uneven formula crank gearing, change the wheeled rotation of balanced type canine tooth into, (t1100-1900mm) make its balance.
Complete equipilibrium oil pumper principle is: the weight of pump pull bar and rod line carrier and oil well steel pipe inner arm frictional force sum equal balance weight weight.The weight of balance weight can be adjusted with on-site actual situations.The more accurate energy-saving effect of adjustment balance is good more.
This machine occurs, and promptly gets into world lead level, the oil pumper that the instead tradition falls behind, and through experiment and the actual checking of coming into operation, the contrast of the old and new's machine, this machine synthesis energy saving has reached 48.4%.Mechanical performance and energy-saving index all reach domestic and international top standard, are that existing machine is incomparable.
Below in conjunction with accompanying drawing the present invention is elaborated:
Fig. 1 is the overall structure sketch map of full balance canine tooth wheel type oil pumping unit, and Fig. 2 is A point partial enlarged drawing among Fig. 1, and is as shown in the figure; Motor 1 connects reductor 2 through three Type B V belts 5, and the output shaft of reductor 2 draws the pin shaft coupling to be connected with the nylon of band brake 16, and nylon draws 3 of pin shaft coupling right-hand member and pinions to be connected; Pinion 3 and gear wheel 4 interlock mutually; The structure of gear wheel 4 is shown in Fig. 3-4, and the center of 1/2 gear is fixed with bolt 20, nut 21 and spring washer 22, and therefrom the heart is outward extended with gusset 24; Bolt 20, nut 21 and spring washer 22 are installed on the gusset 24, on gusset 24, have straight pin 23 simultaneously.Gear wheel 4 connects coaxial balance phase modulation crank 6; Balance phase modulation crank 6 connects balance weight 7 through kinematic link; Balance weight 7 can move reciprocatingly along balance weight track 17, and walking beam 8 is balanced piece 7 drives and also moves reciprocatingly, and walking beam 8 connects back horse heads 11 through wick steel wire 12; Back horse head connects the preceding horse head 9 of Ei through connecting rod, and rod line carrier 13 is installed on the preceding horse head 9; Horse head 9 is installed on the support 14 with the connecting rod of back horse head 11 before connecting, and above-mentioned oil rig all is installed on the chassis 15; Oil pumper also is equipped with the motor controlling cabinet 18 that is used to control motor 1 and wireless remote monitering; The structure of motor controlling cabinet 18 is as shown in Figure 5, be included in casing 31 inside be equipped with rise to motor power (output) and be connected in parallel on electric capacity 26 in motor A, B, the C three-phase circuit, be used to control motor and to the AC vacuum contactor 27 of motor power supply or outage, for whole motor circuit protection is provided and as the line breaker 28 of master switch, be used to gather the current transformer 29 and the MCU intelligent radio remote controllers 30 of electric current mutual inductance signal.Through to electric current, voltage acquisition; Show A, B, C three-phase current and voltage through MCU; And, realizing remote wireless monitoring through the GSM/GPRS network to overload, underload, overvoltage, under-voltage, three-phase imbalance protection, this control system has the self-starting function that powers on after fault memory function and the outage; Through incorporating electric capacity into, has the power back-off function.Be specially: the A of motor, B, C three-phase circuit pass line breaker 28; And with the potential transformer that is connected of any two in A, B, the C three-phase circuit, potential transformer is welded in the circuit board, through over-sampling circuit; MCU intelligent radio remote controllers 30 obtain A, B, C three-phase electricity flow valuve and any two phase voltage value; And showing real-time A, B, C three-phase current with voltage between phases through the LCM display screen, this current value and magnitude of voltage and setting value (upper current limit, lower current limit, upper voltage limit, lower voltage limit) compare, if transfinite; MCU intelligent radio remote controllers 30 control AC vacuum contactors 27 break off; Same if the three-phase current unbalanced value surpasses setting three-phase imbalance value, MCU intelligent radio remote controllers 30 control AC vacuum contactors 27 break off, thereby reach the purpose of protection motor.Key circuit is set upper current limit, lower current limit, upper voltage limit, lower voltage limit, three-phase imbalance value, the sign that powers on/off, start-up time, guard delay time; The reception of GSM/GPRS module is connected with MCU intelligent radio remote controllers 30 with transmission; The GSM/GPRS module is connected with the GSM/GPRS network; Send instruction through the mobile phone mode of sending short messages or make a phone call to MCU intelligent radio remote controllers 30; Obtain the parameter of motor operation or motor is stopped, realizing the purpose of wireless remote monitering.
Claims (5)
1. the full balance canine tooth wheel type oil pumping unit and the technology that have the wireless remote monitering function; It is characterized in that: said oil pumper comprises that motor (1) connects reductor (2); The output shaft of reductor (2) draws the pin shaft coupling to be connected with the nylon of band brake (16); Nylon draws pin shaft coupling right-hand member to be connected with pinion (3) axle, pinion (3) and gear wheel (4) interlock mutually, and gear wheel (4) connects balance phase modulation crank (6); Balance phase modulation crank (6) connects balance weight (7) through kinematic link; Balance weight (7) can move reciprocatingly along balance weight track (17), and walking beam (8) is balanced piece (7) drive and also moves reciprocatingly, and walking beam (8) connects back horse head (11) through wick steel wire (12); Back horse head connects the preceding horse head (9) of Ei through connecting rod, and preceding horse head (9) is gone up rod line carrier (13) is installed; The connecting rod of horse head (9) and back horse head (11) is installed on the support (14) before connecting, and above-mentioned oil rig all is installed on the chassis (15); Oil pumper also is equipped with the motor controlling cabinet (18) that is used to control motor (1) and wireless remote monitering.
2. according to said full balance canine tooth wheel type oil pumping unit and the technology with wireless remote monitering function of claim 1, it is characterized in that: said motor (1) connects reductor (2) through three Type B V belts (5).
3. according to said full balance canine tooth wheel type oil pumping unit and the technology with wireless remote monitering function of claim 1, it is characterized in that: said gear wheel (4) is coaxial with balance phase modulation crank (6).
4. according to said full balance canine tooth wheel type oil pumping unit and the technology with wireless remote monitering function of claim 1, it is characterized in that: said motor controlling cabinet (18) is included in casing (31) inside electric capacity (26), AC vacuum contactor (27), line breaker (28), current transformer (29) and MCU intelligent radio remote controllers (30) is installed.
5. according to the said full balance canine tooth wheel type oil pumping unit of claim 1 with wireless remote monitering function; It is characterized in that: the structure of said gear wheel (4) is: the center of 1/2 gear is fixed with bolt (20), nut (21) and spring washer (22); Therefrom the heart is outward extended with gusset (24); Bolt (20), nut (21) and spring washer (22) are installed on the gusset (24); Simultaneously on gusset (24), have straight pin (23), clamp ring (25) is used for clamp stud.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103103133A CN102383765A (en) | 2011-10-14 | 2011-10-14 | Full-balanced gearwheel-type oil pumping unit and process with function of wireless remote monitoring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103103133A CN102383765A (en) | 2011-10-14 | 2011-10-14 | Full-balanced gearwheel-type oil pumping unit and process with function of wireless remote monitoring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102383765A true CN102383765A (en) | 2012-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103103133A Pending CN102383765A (en) | 2011-10-14 | 2011-10-14 | Full-balanced gearwheel-type oil pumping unit and process with function of wireless remote monitoring |
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| CN (1) | CN102383765A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4208665A (en) * | 1978-09-22 | 1980-06-17 | Mills Manuel D | Dynamometer for monitoring sucker rod strings |
| CN2091947U (en) * | 1991-04-13 | 1992-01-01 | 江汉石油学院 | Pumping unit for inclined straight well |
| CN2334911Y (en) * | 1998-07-30 | 1999-08-25 | 徐长青 | All balance beam type oil pump |
| CN2348143Y (en) * | 1998-04-28 | 1999-11-10 | 吉林省三才自行车制动器有限责任公司 | Full-balancing chain wheel oil-pumping unit |
| CN2932775Y (en) * | 2006-05-12 | 2007-08-08 | 抚顺市波金高新电器制造厂 | Oil field oil extractor electricity-saving control cabinet |
| CN101169263A (en) * | 2007-11-15 | 2008-04-30 | 陈宗武 | Pendulum type balance intelligent control pumping unit |
| CN201269084Y (en) * | 2008-07-29 | 2009-07-08 | 钟新 | Double-head long-stroke pumping unit |
| CN201339466Y (en) * | 2009-02-05 | 2009-11-04 | 李立贤 | Double-horsehead balance adjusting type energy-saving oil pumping unit |
| CN201486533U (en) * | 2009-10-12 | 2010-05-26 | 程军祥 | Energy-saving crude oil pumping unit with vertical gravity and balanced force-bearing triangle |
| CN202370488U (en) * | 2011-10-14 | 2012-08-08 | 辽宁九通电力电子有限公司 | Full-balance gearwheel oil pumping unit with wireless remote monitoring function |
-
2011
- 2011-10-14 CN CN2011103103133A patent/CN102383765A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4208665A (en) * | 1978-09-22 | 1980-06-17 | Mills Manuel D | Dynamometer for monitoring sucker rod strings |
| CN2091947U (en) * | 1991-04-13 | 1992-01-01 | 江汉石油学院 | Pumping unit for inclined straight well |
| CN2348143Y (en) * | 1998-04-28 | 1999-11-10 | 吉林省三才自行车制动器有限责任公司 | Full-balancing chain wheel oil-pumping unit |
| CN2334911Y (en) * | 1998-07-30 | 1999-08-25 | 徐长青 | All balance beam type oil pump |
| CN2932775Y (en) * | 2006-05-12 | 2007-08-08 | 抚顺市波金高新电器制造厂 | Oil field oil extractor electricity-saving control cabinet |
| CN101169263A (en) * | 2007-11-15 | 2008-04-30 | 陈宗武 | Pendulum type balance intelligent control pumping unit |
| CN201269084Y (en) * | 2008-07-29 | 2009-07-08 | 钟新 | Double-head long-stroke pumping unit |
| CN201339466Y (en) * | 2009-02-05 | 2009-11-04 | 李立贤 | Double-horsehead balance adjusting type energy-saving oil pumping unit |
| CN201486533U (en) * | 2009-10-12 | 2010-05-26 | 程军祥 | Energy-saving crude oil pumping unit with vertical gravity and balanced force-bearing triangle |
| CN202370488U (en) * | 2011-10-14 | 2012-08-08 | 辽宁九通电力电子有限公司 | Full-balance gearwheel oil pumping unit with wireless remote monitoring function |
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Application publication date: 20120321 |