CN102383244A - High-speed intelligent jet loom - Google Patents
High-speed intelligent jet loom Download PDFInfo
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- CN102383244A CN102383244A CN2010102673099A CN201010267309A CN102383244A CN 102383244 A CN102383244 A CN 102383244A CN 2010102673099 A CN2010102673099 A CN 2010102673099A CN 201010267309 A CN201010267309 A CN 201010267309A CN 102383244 A CN102383244 A CN 102383244A
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Abstract
The invention discloses a high-speed intelligent jet loom which comprises a wallboard, a beating-up mechanism, an active rear beam, double warp beams, a taking-up frame, a let-off mechanism and an electric control system, wherein the beating-up mechanism comprises a sley, a sley sword, a loom reed and a beating-up shaft; a clump weight is arranged on the beating-up shaft; and the electric control system comprises a digital quantity output module 1, a digital quantity output module 2, a digital quantity output module 3, a digital quantity input module 4 and an A/D (analogue/digital) module connected on a master control module. For the high-speed intelligent jet loom, as the clump weight is arranged on the beating-up shaft of the beating-up mechanism, the dynamic balance of the beating-up shaft in high-speed running can be maintained, noise can be lowered, and the rotation speed of a main frame can be promoted; and simultaneously, as the rotation speed of the main frame is high, and the intelligentialize is realized, the high-speed intelligent jet loom has the advantages of being high in speed, high in efficiency, high in quality and low in fault rate.
Description
Technical field
The invention belongs to field of textile machinery, be specifically related to a kind of high-speed intelligent air-jet loom.
Background technology
The air-jet loom critical piece comprises wallboard, shedding mechanism, beating-up mechanism, spooler, warp-feeding mechanism; Wherein the rotating speed of main frame is the efficient that the rotating speed of beating-up mechanism directly has influence on loom, present air-jet loom particularly air-jet loom in wide size since above the tightening weft axis by parts such as slay, lay sword, reed are housed, make the weight of tightening weft axis circumference produce asymmetric; Under the situation of tightening weft axis high speed swinging; Eccentric weight produces bigger centrifugal force under the effect of acceleration, thereby causes that the vibration of equipment, noise are big, limited by let-off motor power (being generally 750W); Rotating speed is difficult to improve, and general rotating speed is about 450-650rpm.
Be the steady mechanism of passive type during the warp let-off of existing air-jet loom machinery; Thereby the steady mechanism of this passive type is driven through axle by yarn to rotate a tensioning that realizes warp thread, and long fine yarn woven fabric can only be weaved by this passive type mechanism, when weaving staple fibre yarn, exists warp tension inhomogeneous; The problem that end breakage rate is high; Thereby influenced fabric quality, caused that the loom varietal adaptation is narrow, fabric quality is low, Homes Using TV is low.
Existing air-jet loom generally is provided with single through axle, and its length is generally in 3000mm.If the fabric of weaving more than 3000 just must increase the length through axle; But along with growth through axle; The uniformity of the fabric width of Sizing machines and starching speed, starching can not reach requirement again, and the tension force of warp thread also uneven phenomenon can occur simultaneously, and in a single day the tension force of warp thread do not reach the requirement of fabric; The quality of fabric will directly descend, even can not produce qualified product.
Simultaneously air-jet loom is equipped with electric-control system, and present air-jet loom is receiving the restriction of master control template also to have certain limitation aspect the real artificial intelligence, can not realize selecting latitude, batches, Series Intelligent controls such as the warp let-off, staplings, menelipsis.
Summary of the invention
The purpose of this invention is to provide a kind of high-speed intelligent air-jet loom; It adopts brand-new beating-up mechanism, the active type back rest, double ends axle construction and 32 master control templates; Not only improved the rotating speed of air-jet loom main frame greatly; Realized also that simultaneously the loom varietal adaptation is wide, fabric quality good, Homes Using TV is high, and select latitude, batch, Based Intelligent Control synchronously such as the warp let-off, staplings, menelipsis.
In order to realize above-mentioned utility model purpose; The present invention adopts following technical scheme: a kind of high-speed intelligent air-jet loom; It comprises wallboard, beating-up mechanism, the active type back rest, spooler, warp-feeding mechanism, double ends axle and electric-control system; Described beating-up mechanism comprises slay, lay sword, reed, tightening weft axis, balancing weight, and described electric-control system comprises main control module, digital quantity output module I, digital quantity output module II, digital quantity output module III, digital quantity input module IV and A/D module.
Above-mentioned high-speed intelligent air-jet loom, described wallboard, beating-up mechanism, warp-feeding mechanism are equipped with conventional parts and by the rotine positioning setting; Described beating-up mechanism balancing weight is arranged on the tightening weft axis; Described spooler comprises mechanical spooler and electronic take-up mechanism, and wherein mechanical spooler is arranged on electronic take-up mechanism below; Described warp-feeding mechanism is an electronic warp feeding mechanism; The described active type back rest is arranged on upper right of wallboard; Described double ends axle is that the list by two symmetries connects to form through axle horizontal.
Above-mentioned high-speed intelligent air-jet loom; Described electric-control system main control module is a kind of 32 programmable single chip computer; Digital quantity output module I, digital quantity output module II, digital quantity output module III, digital quantity input module IV and A/D module are connected on the main control module; Wherein digital quantity output module I connects and the electronic dobby of control shedding mechanism, select latitude and main burner; Digital quantity output module II connects and control warp-feeding mechanism and spooler; Digital quantity output module III connects and controls the pilot jet and the scissors of shedding mechanism, and digital quantity input module IV connects cracked ends, the staplings in beating-up mechanism, warp-feeding mechanism and the monitoring industrial processes, and the A/D module connects the warp tension mechanism of warp-feeding mechanism.
Above-mentioned high-speed intelligent air-jet loom, its shedding mechanism and parts thereof are pressed the conventional setting of loom.
Above-mentioned high-speed intelligent air-jet loom, its double ends axle are pressed the conventional setting of loom.
High-speed intelligent air-jet loom of the present invention, owing to be provided with balancing weight on the tightening weft axis of beating-up mechanism, this balancing weight can keep the tightening weft axis dynamic balancing down that runs up, and the reduction noise can improve engine speed, and rotating speed reaches more than the 800rpm; Owing to more than the servomotor power 1000W of electronic warp feeding mechanism, can further guarantee the rotating speed of main frame 800rpm.
The present invention is owing to adopt two singly to connect through axle through axle, and the length through axle of increasing has been expanded the fabric width of loom.
The present invention adopts the back rest of active type, can make loom warp tension when weaving staple fibre yarn even, reduces end breakage rate, and it is low to improve fabric quality and Homes Using TV.
The present invention is because main control module adopts 32 single-chip microcomputers; Running parameters such as the electronic dobby of digital quantity output module I control shedding mechanism, the pilot jet that selects latitude and main burner, digital quantity output module II control warp-feeding mechanism and spooler, digital quantity output module III control shedding mechanism and scissors; Cracked ends, staplings in the digital quantity input module IV monitoring industrial processes; The A/D module connects the warp tension mechanism of warp-feeding mechanism; Whole process can realize on-line monitoring, realizes selecting latitude, batches, Based Intelligent Control synchronously such as the warp let-off, staplings, menelipsis.
The present invention is because engine speed is high, and realized intelligence, and therefore described high-speed intelligent air-jet loom has the characteristics of three high low (at a high speed, efficiently, high-quality and fault rate are low).
Description of drawings
Fig. 1 is a high-speed intelligent air-jet loom front view of the present invention;
Fig. 2 is a high-speed intelligent air-jet loom beating mechanism structure sketch map of the present invention;
Fig. 3 is a high-speed intelligent air-jet loom spooler structural representation of the present invention;
Fig. 4 is a high-speed intelligent air-jet loom double ends axle construction sketch map of the present invention;
Fig. 5 is an electrical control system structure sketch map of the present invention.
The specific embodiment
Below in conjunction with embodiment the present invention is done further elaboration.
As shown in the figure; A kind of high-speed air-jet looms; It comprises by conventional wallboard 1, double ends axle 2, beating-up mechanism 3, the active type back rest 4, warp-feeding mechanism 5, electric-control system 6 and the spooler that is provided with of air-jet loom; This spooler comprises mechanical spooler 17 and electronic take-up mechanism 18, and mechanical spooler 17 is arranged on electronic take-up mechanism 18 belows; Wherein beating-up mechanism 3 comprises slay 7, lay sword 8, reed 9, tightening weft axis 10 and is arranged on the balancing weight 11 on the tightening weft axis 10; Warp-feeding mechanism 5 is an electronic warp feeding mechanism; Its electric-control system comprises 32 main control module 12, digital quantity output module I13, digital quantity output module II14, digital quantity output module III15, digital quantity input module IV16 and A/D module 19; The electronic dobby of digital quantity output module I13 control shedding mechanism, select latitude and main burner; Digital quantity output module II14 control warp-feeding mechanism 5 and mechanical spooler 17 and electronic take-up mechanism 18; Running parameters such as the pilot jet of digital quantity output module III15 control shedding mechanism and scissors; Digital quantity input module IV16 connects cracked ends, the staplings in beating-up mechanism 3 and warp-feeding mechanism 5 and the monitoring industrial processes; A/D module 19 connects the warp tension mechanism of warp-feeding mechanism 5, in output, input production process, can realize the Based Intelligent Control of programming; Double ends axle 2 is to be connected to form through axle 20 levels by the single of two symmetries, and is arranged on the loom by routine.
High-speed intelligent air-jet loom of the present invention, owing to be provided with balancing weight on the tightening weft axis of beating-up mechanism, this balancing weight can keep the tightening weft axis dynamic balancing down that runs up, and the reduction noise can improve engine speed, and rotating speed reaches more than the 800rpm; Owing to the servomotor power 1000W of electronic warp feeding mechanism, can further guarantee the rotating speed of main frame 800rpm.
The present invention is owing to adopt two singly to connect through axle through axle, and the length through axle of increasing has been expanded the fabric width of loom.
The present invention adopts the back rest of active type, can make loom warp tension when weaving staple fibre yarn even, reduces end breakage rate, and it is low to improve fabric quality and Homes Using TV.
The present invention is because main control module adopts 32 single-chip microcomputers; Running parameters such as the electronic dobby of digital quantity output module I control shedding mechanism, the pilot jet that selects latitude and main burner, digital quantity output module II control warp-feeding mechanism and spooler, digital quantity output module III control shedding mechanism and scissors; Cracked ends, staplings in the digital quantity input module IV monitoring industrial processes; The A/D module connects the warp tension mechanism of warp-feeding mechanism; Whole process can realize on-line monitoring, realizes selecting latitude, batches, Based Intelligent Control synchronously such as the warp let-off, staplings, menelipsis.
Claims (5)
1. high-speed intelligent air-jet loom; It comprises wallboard, beating-up mechanism, the active type back rest, spooler, warp-feeding mechanism, double ends axle and electric-control system; Wherein beating-up mechanism comprises slay, lay sword, reed, tightening weft axis, balancing weight; Spooler comprises mechanical spooler and electronic take-up mechanism, and electric-control system comprises main control module, digital quantity output module I, digital quantity output module II, digital quantity output module III, digital quantity input module IV and A/D module, it is characterized in that: be that balancing weight is arranged on the tightening weft axis of beating-up mechanism; Warp-feeding mechanism is an electronic warp feeding mechanism, and the active type back rest is arranged on upper right of wallboard.
2. high-speed intelligent air-jet loom according to claim 1; It is characterized in that: described main control module is 32 single-chip microcomputers; Said digital quantity output module I and digital quantity output module III connect with shedding mechanism; Described digital quantity output module II connects with warp-feeding mechanism and spooler, and described digital quantity input module IV connects beating-up mechanism and warp-feeding mechanism, and described A/D module connects warp-feeding mechanism.
3. high-speed intelligent air-jet loom according to claim 1 is characterized in that: described mechanical spooler is arranged on electronic take-up mechanism below.
4. high-speed intelligent air-jet loom according to claim 1 is characterized in that: the described active type back rest is arranged on upper right of wallboard.
5. high-speed intelligent air-jet loom according to claim 1 is characterized in that: described double ends axle is that the list by two symmetries connects to form through axle horizontal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102673099A CN102383244A (en) | 2010-08-31 | 2010-08-31 | High-speed intelligent jet loom |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102673099A CN102383244A (en) | 2010-08-31 | 2010-08-31 | High-speed intelligent jet loom |
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| CN102383244A true CN102383244A (en) | 2012-03-21 |
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| CN2010102673099A Pending CN102383244A (en) | 2010-08-31 | 2010-08-31 | High-speed intelligent jet loom |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0271021A2 (en) * | 1986-12-04 | 1988-06-15 | Tsudakoma Corporation | Warp tension control method |
| JPH07279004A (en) * | 1994-03-29 | 1995-10-24 | Toyota Autom Loom Works Ltd | Method for controlling feeding of warp in loom and device for detecting tension of woven fabric |
| CN1160784A (en) * | 1996-01-29 | 1997-10-01 | 株式会社丰田自动织机制作所 | Beating-up apparatus in loom |
| CN101003923A (en) * | 2007-01-09 | 2007-07-25 | 青岛天一集团红旗纺织机械有限公司 | Fully automatic high-speed air-jet loom in wide size |
| CN201506891U (en) * | 2009-09-18 | 2010-06-16 | 咸阳经纬织造机械有限公司 | Coaxiality adjusting device of double-beam mechanism of jet loom |
| CN201842932U (en) * | 2010-08-31 | 2011-05-25 | 青岛星泽机电科技有限公司 | High-speed intelligent air-jet weaving machine |
-
2010
- 2010-08-31 CN CN2010102673099A patent/CN102383244A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0271021A2 (en) * | 1986-12-04 | 1988-06-15 | Tsudakoma Corporation | Warp tension control method |
| JPH07279004A (en) * | 1994-03-29 | 1995-10-24 | Toyota Autom Loom Works Ltd | Method for controlling feeding of warp in loom and device for detecting tension of woven fabric |
| CN1160784A (en) * | 1996-01-29 | 1997-10-01 | 株式会社丰田自动织机制作所 | Beating-up apparatus in loom |
| CN101003923A (en) * | 2007-01-09 | 2007-07-25 | 青岛天一集团红旗纺织机械有限公司 | Fully automatic high-speed air-jet loom in wide size |
| CN201506891U (en) * | 2009-09-18 | 2010-06-16 | 咸阳经纬织造机械有限公司 | Coaxiality adjusting device of double-beam mechanism of jet loom |
| CN201842932U (en) * | 2010-08-31 | 2011-05-25 | 青岛星泽机电科技有限公司 | High-speed intelligent air-jet weaving machine |
Non-Patent Citations (1)
| Title |
|---|
| 肖卫兵等: "《剑杆织机在线监测与控制系统的建立》", 《上海纺织科技》, vol. 36, no. 5, 31 May 2008 (2008-05-31), pages 3 - 5 * |
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Application publication date: 20120321 |