CN102382413A - ABS (acrylonitrile butadiene styrene) alloy for multi-rib highly-smooth base and preparation method thereof - Google Patents

ABS (acrylonitrile butadiene styrene) alloy for multi-rib highly-smooth base and preparation method thereof Download PDF

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Publication number
CN102382413A
CN102382413A CN2011103819124A CN201110381912A CN102382413A CN 102382413 A CN102382413 A CN 102382413A CN 2011103819124 A CN2011103819124 A CN 2011103819124A CN 201110381912 A CN201110381912 A CN 201110381912A CN 102382413 A CN102382413 A CN 102382413A
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abs
smooth base
pmma
abs alloy
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CN102382413B (en
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徐东
徐永
张博
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Polymer Science Shenzhen New Materials Co Ltd
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Polymer Science Shenzhen New Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses an ABS (acrylonitrile butadiene styrene) alloy for a multi-rib highly-smooth base and a preparation method thereof. The ABS alloy comprises the following components according to the weight percentage: 40-64 percent of ABS, 6-30 percent of PMMA, 5.2-51.6 percent of MS, 0.6-2 percent of lubricating agent and 0.2-0.4 percent of antioxidant. The preparation method comprises the following steps of 1, weighing the components according to the weight percentage, blasting for drying the weighed ABS, PMMA and MS for 2-4 hours at 80 DEG C; 2, adding the dried ABS, PMMA and MS and the weighed lubricating agent and antioxidant into a low-speed mixing machine, and stirring for 5-10 minutes; and 3, adding the stirred mixture into a feed hopper of a double-screw extruder, melting, extruding and granulating. The ABS alloy for the multi-rib highly-smooth base has excellent mechanical property, and the empty punching phenomenon in the rib injection moulding process is improved.

Description

The high smooth base in a kind of many muscle position is used the ABS Alloy And Preparation Method
[technical field]
The present invention relates to polymeric material field, relate in particular to the high smooth base in a kind of many muscle position and use the ABS Alloy And Preparation Method.
[background technology]
LED flat panel TV industry is many at present to be main with high light product, and high-light ABS alloy is widely used in this field, and for the planner provides the unlimited possibility of innovating, the not only outer light of product is beautiful, and scratch resistance also is improved.High-light ABS alloy can be accomplished absolutely to reclaim aspect recycling, and oil spout technology different from the past greatly reduces comprehensive cost, and shows environment friendly.
At present; Though high-light ABS alloy has been widely used in field of household appliances, existing high-light ABS alloy has a lot of practical problemss unresolved temporarily, when mainly showing the high smooth base in many muscle of injection moulding position; Position, muscle position is prone to towards white phenomenon, and Shooting Technique can't be improved this defective fully.
[summary of the invention]
The invention provides the high smooth base in a kind of many muscle position and use the ABS Alloy And Preparation Method, can obviously improve the injection moulding of muscle position, with the popularization of convenient overall plastic base towards white phenomenon.
Technical scheme of the present invention is:
The high smooth base in a kind of many muscle position is used the ABS alloy, and is by weight percentage, composed of the following components:
Figure BDA0000112673450000011
The high smooth base in a kind of aforesaid many muscle position may further comprise the steps with the preparation method of ABS alloy:
Step 1, take by weighing each component by above-mentioned described weight percent, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 2~4 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 5-10min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: twin screw extruder one district temperature 195-230 ℃, and two district temperature 195-230 ℃, three district temperature 195-230 ℃; Four district temperature 195-230 ℃, five district temperature 195-230 ℃, six district temperature 195-230 ℃; Seven district temperature 195-230 ℃; Head 220-230 ℃, the residence time 3~4min, pressure are 14-18MPa.
The present invention selects suitable set of dispense ratio, makes the high smooth base in many muscle position of preparation use the ABS alloy, superior, and the unusual high smooth base in suitable many muscle of injection moulding position has improved the muscle position injection moulding that runs in the actual production towards white phenomenon.
[embodiment]
High-light ABS alloy is extensive in the black appliances application market at present, and reforming for the outward appearance of televisor industry provides innovative ideas.At LED flat panel TV housing, high light base, high light back cover; Parts such as sound equipment shell all have the application high-light ABS alloy; And along with the pressure of cost increases, overall plastic notion is all being carried out by each big televisor enterprise, is especially reducing the expense of iron plate through increasing the muscle position aspect the high light base; When having overcome the high smooth base injection moulding in many muscle position, the present invention dashes white phenomenon, for the popularization at overall plastic high light base contributes.
Below in conjunction with concrete embodiment the present invention is done a detailed elaboration.
In following each embodiment, the glossiness of ABS is greater than 85%, and melting index is at 20-30g/10min, like BASF GP22, and platform AG15A1, strange beautiful 757K; PMMA selects general purpose grade, and melting index is at 20-25g/10min, like the color special CP-51A of fine jade, Degussa 6N, strange beautiful CM-211; The MMA content of MS is more than or equal to 60%, and transmittance is greater than 90%, like the Japanese MS-600 of Nippon Steel, MS-750, and strange beautiful PM-600; Lubricant selects amides lubricant and Zinic stearas according to 5: 2.5 composite forming of mass ratio; Oxidation inhibitor be phosphite ester kind antioxidant (such as the two strong oxidation inhibitor 168 in Taiwan) with Hinered phenols antioxidant (such as the two antioxidant 1010s of being good in Taiwan) by 2: 1 composite forming of mass ratio; The amides lubricant can comprise two hard acid amides of ethylene or the two hard acid amides modified waxes of ethylene; In addition, above-mentioned glossiness test angle is 60 degree, and the melting index testing standard is ASTM D-1238, and the transmittance testing standard is ASTM D-1003.
Embodiment 1
The high smooth base in many muscle position among this embodiment is used the ABS alloy, and is by weight percentage, composed of the following components:
ABS 64%, and PMMA 30%, and MS 5.2%, lubricant 0.6%, oxidation inhibitor 0.2%.
Its preparation method is following:
Step 1, take by weighing each component by above-mentioned described weight percent, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 3 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 10min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: 195 ℃ of twin screw extruder one district's temperature, 195 ℃ of two district's temperature, 200 ℃ of three district's temperature, 200 ℃ of four district's temperature; 210 ℃ of five district's temperature, 200 ℃ of six district's temperature, 210 ℃ of seven district's temperature; 220 ℃ of heads, residence time 3min, pressure are 14MPa.
Embodiment 2
The high smooth base in many muscle position among this embodiment is used the ABS alloy, and is by weight percentage, composed of the following components:
ABS 58%, and PMMA 24%, and MS 16.8%, lubricant 1%, oxidation inhibitor 0.2%.
Its preparation method is following:
Step 1, take by weighing each component by above-mentioned described weight percent, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 4 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 8min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: 195 ℃ of twin screw extruder one district's temperature, 195 ℃ of two district's temperature, 200 ℃ of three district's temperature, 210 ℃ of four district's temperature; 210 ℃ of five district's temperature, 215 ℃ of six district's temperature, 215 ℃ of seven district's temperature; 220 ℃ of heads, residence time 4min, pressure are 15MPa.
Embodiment 3
The high smooth base in many muscle position among this embodiment is used the ABS alloy, and is by weight percentage, composed of the following components:
ABS 52%, and PMMA 18%, and MS 28.4%, lubricant 1.3%, oxidation inhibitor 0.3%.
Its preparation method is following:
Step 1, take by weighing each component by above-mentioned described weight percent, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 2 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 5min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: 195 ℃ of twin screw extruder one district's temperature, 195 ℃ of two district's temperature, 210 ℃ of three district's temperature, 210 ℃ of four district's temperature; 215 ℃ of five district's temperature, 215 ℃ of six district's temperature, 215 ℃ of seven district's temperature; 220 ℃ of heads, residence time 4min, pressure are 18MPa.
Embodiment 4
The high smooth base in many muscle position among this embodiment is used the ABS alloy, and is by weight percentage, composed of the following components:
ABS 48%, and PMMA 12%, and MS 38.1%, lubricant 1.6%, oxidation inhibitor 0.3%.
Its preparation method is following:
Step 1, take by weighing each component by above-mentioned described weight percent, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 3 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 7min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: 195 ℃ of twin screw extruder one district's temperature, 205 ℃ of two district's temperature, 200 ℃ of three district's temperature, 210 ℃ of four district's temperature; 210 ℃ of five district's temperature, 215 ℃ of six district's temperature, 215 ℃ of seven district's temperature; 220 ℃ of heads, residence time 4min, pressure are 15MPa.
Embodiment 5
The high smooth base in many muscle position among this embodiment is used the ABS alloy, and is by weight percentage, composed of the following components:
ABS 40%, and PMMA 6%, and MS 51.6%, lubricant 2%, oxidation inhibitor 0.4%.
Its preparation method is following:
Step 1, take by weighing each component by above-mentioned described weight percent, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 2 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 10min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: 195 ℃ of twin screw extruder one district's temperature, 195 ℃ of two district's temperature, 200 ℃ of three district's temperature, 215 ℃ of four district's temperature; 210 ℃ of five district's temperature, 215 ℃ of six district's temperature, 215 ℃ of seven district's temperature; 230 ℃ of heads, residence time 4min, pressure are 15MPa.
Performance test and evaluation:
With the particle material of the foregoing description 1-5 preparation in convection oven under 80 ℃ the condition dry 4 hours earlier, use the particle material that drying is good to process the batten test then with injection moulding machine.
Wherein, tensile strength is tested by ASTM D-638 standard.Specimen types is the I type, batten size (mm): (176 ± 2) (length) * (12.6 ± 0.2) (end width) * (3.05 ± 0.2) (thickness), and draw speed is 50mm/min;
Flexural strength and modulus in flexure are tested by ASTM D-790 standard.Specimen types is specimen size (mm): (128 ± 2) * (12.67 ± 0.2) * (3.11 ± 0.2), rate of bending are 20mm/mi n;
The socle girder notched Izod impact strength is tested by ASTM D-256 standard.Specimen types is the I type, specimen size (mm): (63 ± 2) * (12.45 ± 0.2) * (3.1 ± 0.2); The breach type is a category-A, and the breach residual thickness is 1.9mm;
Pencil hardness is tested by the GB/T6739-1996 standard, and load is 9.8N.
Embodiment 1-5 prescription and material properties test data such as following table 1:
Figure BDA0000112673450000061
Figure BDA0000112673450000071
Table 1
Can find out by last table 1, through adjustment ABS, PMMA, the ratio of MS; The high-light ABS alloy that can prepare different performance and outward appearance, the ABS of certain content have guaranteed that gloss and muscle position that the toughness of material, PMMA content determining product are towards white phenomenon; Along with the reduction of PMMA content, the material glossiness reduces, but the injection moulding of muscle position obviously improves towards white phenomenon; MS plays a part compatilizer, and when MS content was suitable, material mechanical performance was excellent.Comprehensive cost and performance consider that the optimum addition of PMMA is 18%, and ABS is 52%, and MS is 28.4%.
The present invention is through selecting the appropriate resin proportioning; Can obtain outward appearance and well behaved high-light ABS alloy material, can satisfy the requirement of overall plastic (being many muscle position) high light base, obviously improve the injection moulding of muscle position towards white phenomenon; And superior is with the popularization of convenient overall plastic base; PMMA content is 6-30% in addition, and with respect to PMMA content is greater than 30% in the prior art, cost is minimized.
More than the high smooth base in a kind of many muscle provided by the present invention position has been carried out detailed introduction with the ABS Alloy And Preparation Method; Used concrete example among this paper principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, the part that on embodiment and range of application, all can change, in sum, this description should not be construed as limitation of the present invention.

Claims (8)

1. the high smooth base in muscle position more than a kind is used the ABS alloy, it is characterized in that, and is by weight percentage, composed of the following components:
Figure FDA0000112673440000011
2. the high smooth base in many muscle according to claim 1 position is used the ABS alloy, it is characterized in that: said ABS glossiness is greater than 85%, and melting index is at 20-30g/10min.
3. the high smooth base in many muscle according to claim 1 position is used the ABS alloy, it is characterized in that: said PMMA selects general purpose grade, and melting index is at 20-25g/10min.
4. the high smooth base in many muscle according to claim 1 position is used the ABS alloy, it is characterized in that: the MMA content of said MS is more than or equal to 60%, and transmittance is greater than 90%.
5. the high smooth base in many muscle according to claim 1 position is used the ABS alloy, it is characterized in that: said lubricant is formed according to mass ratio 5-2.5 is composite by amides lubricant and Zinic stearas.
6. the high smooth base in many muscle according to claim 1 position is used the ABS alloy, it is characterized in that: said oxidation inhibitor by phosphite ester kind antioxidant and Hinered phenols antioxidant by 2: 1 composite forming of mass ratio.
7. the high smooth base in many muscle according to claim 5 position is used the ABS alloy, it is characterized in that: said amides lubricant comprises two hard acid amides of ethylene or the two hard acid amides modified waxes of ethylene.
8. one kind like the preparation method of the high smooth base in the described many muscle of the arbitrary claim of claim 1-7 position with the ABS alloy, it is characterized in that, may further comprise the steps:
Step 1, take by weighing each component by the described weight percent of claim 1, and with the ABS that takes by weighing, PMMA, MS 80 ℃ of following forced air dryings 2~4 hours;
Step 2, the ABS with after the drying treatment, PMMA, MS and the lubricant that takes by weighing, oxidation inhibitor are put into and are stirred 5-10min in the low speed mixer;
Step 3, step 2 mixture after being mixed material is put into the loading hopper of twin screw extruder, through melt extruding granulation; Complete processing is following: twin screw extruder one district temperature 195-230 ℃, and two district temperature 195-230 ℃, three district temperature 195-230 ℃; Four district temperature 195-230 ℃, five district temperature 195-230 ℃, six district temperature 195-230 ℃; Seven district temperature 195-230 ℃; Head 220-230 ℃, the residence time 3~4min, pressure are 14-18MPa.
CN2011103819124A 2011-11-25 2011-11-25 ABS (acrylonitrile butadiene styrene) alloy for multi-rib highly-smooth base and preparation method thereof Expired - Fee Related CN102382413B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102827453A (en) * 2012-09-20 2012-12-19 南华大学 Dust-proof anti-aging black high-gloss ABS (acrylonitrile-butadiene-styrene) alloy and preparation method thereof
CN104672758A (en) * 2015-03-05 2015-06-03 安徽科聚新材料有限公司 ABS (acrylonitrile-butadiene-styrene) composite material and preparation method thereof
CN114479339A (en) * 2022-01-19 2022-05-13 金发科技股份有限公司 ABS alloy material and preparation method and application thereof
CN118459926A (en) * 2024-07-12 2024-08-09 中裕软管科技股份有限公司 Hard rib material for plastic rib composite pipeline and preparation method and application thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101735549A (en) * 2010-02-04 2010-06-16 青岛国恩科技发展有限公司 PMMA/ABS (polymethyl methacrylate/acrylonitrile butadiene styrene) composite material and manufacturing method
CN102134368A (en) * 2010-01-26 2011-07-27 苏州汉扬精密电子有限公司 Formula of non-filled type high-hardness acrylonitrile-butadiene-styrene alloy

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102134368A (en) * 2010-01-26 2011-07-27 苏州汉扬精密电子有限公司 Formula of non-filled type high-hardness acrylonitrile-butadiene-styrene alloy
CN101735549A (en) * 2010-02-04 2010-06-16 青岛国恩科技发展有限公司 PMMA/ABS (polymethyl methacrylate/acrylonitrile butadiene styrene) composite material and manufacturing method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102827453A (en) * 2012-09-20 2012-12-19 南华大学 Dust-proof anti-aging black high-gloss ABS (acrylonitrile-butadiene-styrene) alloy and preparation method thereof
CN104672758A (en) * 2015-03-05 2015-06-03 安徽科聚新材料有限公司 ABS (acrylonitrile-butadiene-styrene) composite material and preparation method thereof
CN114479339A (en) * 2022-01-19 2022-05-13 金发科技股份有限公司 ABS alloy material and preparation method and application thereof
CN114479339B (en) * 2022-01-19 2023-11-03 金发科技股份有限公司 ABS alloy material and preparation method and application thereof
CN118459926A (en) * 2024-07-12 2024-08-09 中裕软管科技股份有限公司 Hard rib material for plastic rib composite pipeline and preparation method and application thereof
CN118459926B (en) * 2024-07-12 2024-10-18 中裕软管科技股份有限公司 Hard rib material for plastic rib composite pipeline and preparation method and application thereof

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Denomination of invention: ABS (acrylonitrile butadiene styrene) alloy for multi-rib highly-smooth base and preparation method thereof

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