CN1023818C - Vacuum distillation zinc extraction method of hot galvanizing residue - Google Patents

Vacuum distillation zinc extraction method of hot galvanizing residue Download PDF

Info

Publication number
CN1023818C
CN1023818C CN91101840A CN91101840A CN1023818C CN 1023818 C CN1023818 C CN 1023818C CN 91101840 A CN91101840 A CN 91101840A CN 91101840 A CN91101840 A CN 91101840A CN 1023818 C CN1023818 C CN 1023818C
Authority
CN
China
Prior art keywords
vacuum
zinc
metal
furnace
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN91101840A
Other languages
Chinese (zh)
Other versions
CN1055396A (en
Inventor
戴永年
罗文州
邱克祥
张国靖
王玉仁
杨斌
王承兰
李淑兰
陈雯
蔡晓兰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunming University of Science and Technology
Original Assignee
Kunming University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kunming University of Science and Technology filed Critical Kunming University of Science and Technology
Priority to CN91101840A priority Critical patent/CN1023818C/en
Publication of CN1055396A publication Critical patent/CN1055396A/en
Application granted granted Critical
Publication of CN1023818C publication Critical patent/CN1023818C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Manufacture And Refinement Of Metals (AREA)

Abstract

The present invention relates to a method for extracting zinc from hot dipping zinc residues in a vacuum distilling mode, which belongs to a refining method of non-ferrous metal. The method of the present invention is realized in a horizontal cylindrical vacuum furnace; the interior of the furnace is divided into a steaming zone and a condensing zone; solid materials are conveyed into the furnace, solid residues are discharged, and metal is discharged in a liquid mode. The operation is carried out intermittently; three groups of platy graphite electrodes which are in star connection are heated on the upper part of the steaming zone; the furnace temperature is controlled to be from 700 to 1000 DEG C, and the vacuum degree is from 133.3*10 to 133.3*10<-1>. The distilling products of zinc No. 1 and zinc No. 2 can be obtained according to the content of the impurities in raw materials.

Description

Vacuum distillation zinc extraction method of hot galvanizing residue
With regard to present world zinc consumption, there have zinc about 40% to be used for approximately to be zinc-plated, a large amount of zinc-plated slag of the annual output of hot dip galvanizing process.It is still all unreasonable from economy from technology that this slag returns smelting process as the raw material as the zinc smeltery.
At " Metals Abstvacts " VoL.20.1987(5) reported for work in the 42-0823 document and from the byproduct of hot galvanizing process, reclaimed the method for zinc, this is a kind of method that combines with wet method and pyrometallurgy, with lower energy fuel and raw materials consumption, cross the grade that improves zinc the byproduct of zinc process with the form of metal oxide, sulfide and vitriol from heat.
At " Metals Abstvacts " Vol.14.1981(5) then reported the recovery method of zinc alloy in the continuous coating process in the 42-0576 document, on coating production line continuously.From the upper strata waste residue of coating surface, reclaim the method for crossing qualified zinc that is coated with, its equipment is the refining slag metallurgical furnace that is made of siege forward and backward, the oblique Qianmen of a sidewall and a back door, have an opening at the Qianmen of metallurgical furnace at least with the siege place of combining so that the melting zinc alloy in the metallurgical furnace can pass through can other sponge state waste residue forms in slag the time smoothly, this furnace operating temperature is 460-850 ℃.
And what introduce in the document of the condensation of the zinc fume by name of disclosed SKF Iron And Steel Co., Ltd in the patent application specification of CN86103797A is that a kind of method that condensation goes out zinc fume from gas is that a kind of gas and cool metal of making contacts the condensation zinc fume, produce a kind of film of the cool metal that is sticked together basically, this film covers basically to make and contains the entire cross section that zinc fume gas passes through; Gas is by above-mentioned film; Combination mixture is expanded in a step at least; Finish sufficient mixing; Make mixture quicken to reach on the surface in cool metal molten bath thereafter, thus any metal particle or the drop that exist in the divided gas flow.
Being called in the patent of " the multistage continuous still battery vacuum oven of internal heat type " in the applicant CN87209402U name then is to have put down in writing a kind of vertical vacuum furnace, it mainly is made up of evaporating pan, condenser and electric post, the central position that the electricity post is installed in stove is sat with water cooled electrode at the bottom of by graphite and is joined, Heating element for body of heater, several evaporating pans pass electric post and vertically stack around electric post, condenser is the cylinder that graphite is made, several condensers become the concentric(al) circles position of sound production with electric post, cover evaporating pan, evaporative process is carried out in flowing from top to bottom.
The present invention uses a horizontal vacuum furnace, feeding-in solid body and slagging tap, and liquid goes out metal, and the volatile component in the raw material fully distills the back of purifying in evaporating area and is condensed into the liquid pure metal at condensing zone and emits, and reaches the high purpose of polluting that reduces of the refining and the rate of recovery.
Technology contents of the present invention divides two partly narrations.
One, technical process and technical qualification: adopt a horizontal vacuum furnace, device connection diagram is shown in Figure of description 2, and raw material adds in the burner hearth dolly of vacuum oven with the block-shape morphology weighing discontinuously; Sealing stove, turn on pump examination are taken out, leak rate is no more than 20 handkerchief rice 2/ second; When vacuum tightness reached predetermined vacuum level, energising heated up, and kept heat-up rate even; Open the water coolant at each position, prevent that stove is overheated or cold excessively; To giving constant temperature behind the fixed temperature; Cut off heating power supply after reaching predetermined constant temperature time, in time in stove, charge into rare gas element, to normal pressure; Discharging, should notice that drop temperature must not be lower than the fusing point of zinc this moment, in case zinc liquid solidifies; Remove the residue in the burner hearth; Weighing product and residue and analytical test.
Technical qualification in the control stove: 1, furnace temperature 700-1000 ℃, 2, vacuum tightness 133.3 * 10~133.3 * 10 -1Handkerchief; 3, distillation time 3-7 hour; 4,12 hours working cycles.
The control of technical qualification in the stove because of the difference of material handling is different, is decided as the case may be.
Two, the used equipment of the present invention is the horizontal vacuum furnace of own design studies, its composition and structure are shown in Figure of description 2, it is mainly by preceding fire door (9), fire-resistant furnace roof (10), furnace top insulation layer (11), vacuum tightness gaging hole (12), thermocouple jack (13), Graphite Electrodes (14), cooling jacket (15), cooling-water duct (16) extraction pipe (17), condensing chamber (18), metal pool (19), back fire door (20), go out working metal door (21), go out metal mouth (22), burner hearth dolly (23), material pond (24) form.This stove is horizontal layout, intermittent operation, and raw material is solid (bulk) and goes into stove, and the pure metal that distills out is emitted with liquid state, and heating element is tabular Graphite Electrodes, and this arrangement of electrodes is (heating of stove top) on top.
Receipts are distinguished I to vacuum oven and condensing zone II two partly constitutes by steaming, that body of heater is is horizontal, round tube type, shell are made with steel plate, and body of heater length is through being 2~3 than optimum value, fire door before and after two ends are provided with, on the fire door of back, establish one and go out the working metal door, conveniently to go out the usefulness of metal product.The first half inner lining refractory block of evaporating area, for being built into the material pond with refractory brick in heating zone Lower Half placement burner hearth dolly, the car, material pond superjacent air space is provided with three groups of tabular graphite heaters, is star and connects.Condensing zone is built into round tube type cavity one end with refractory brick and stays passage to link to each other with evaporating area, and first half box hat is made chuck water flowing cooling, regulates the heat radiation of condensing zone.Set out the metal mouth under the condensing zone afterbody, on establish bleeding point.Each refractory brick is clay brick or adds one deck alkali algae soil insulating brick, uses mortar walling.Evaporating area and condensing zone are respectively established one of one of thermocouple point for measuring temperature and pressure tap.Furnace pressure or vacuum tightness adopt pressure warning unit or vacuumometer to measure, the tightness system sealing is all adopted in fire door and perforate everywhere in the whole vacuum system, and the tightness system of noting all temperature higher positions is all established water jacket water flowing cooling (locating as fire door and electrode mounting hole etc.), establish a strainer on the pump-line, two-stage filtration is in case in the foreign material suction vacuum pump.
Vacuum oven body and air-bleed system, power supply system, Measurement and Control System and input and output material system support running.
The material that this vacuum oven is handled also can be used for distilling the purification alloy except that the pot galvanize slag, be the volatile component that the simple substance state exists in metallurgical slag or the ore.Chemical Composition can change in full compositing range.
Comparing this equipment with the Processes and apparatus structure of existing vacuum oven has the following advantages:
1, the adaptability to raw material is wider, is a certain volatile component that the simple substance state exists in the assorted zinc of can purifying, useless zinc alloy cadmia or the ore, and Chemical Composition can change in full compositing range;
2, technical process is short, and compact equipment is easy to control, the furnace thermal efficiency height, and production cost is low;
3, production process is pollution-free, easily realizes mechanize and control automatically;
4, metal recovery rate height
Fig. 1 is the vacuum oven front view, fire door before the 9-, the fire-resistant furnace roof of 10-, 11-furnace top insulation layer, 12-vacuum tightness gaging hole, 13-thermocouple jack, the 14-Graphite Electrodes, 15-cooling jacket, 16-cooling-water duct, the 17-extraction pipe, 18-condensing chamber, 19-metal pool, fire door behind the 20-, 21-go out the working metal door, and 22-goes out the metal mouth, 23-burner hearth dolly, 24-expects the pond.
Fig. 2 connects figure, 1-instrument cabinet, 2-voltate regulator, 3-vacuum pump, 4-strainer, 5-vacuum oven, 6-zinc ingot metal mould, 7-transition vehicle frame, 8-pressure warning unit for equipment.
Embodiment, the hot galvanizing residue that adopts Wuhan Iron and Steel Company to provide, its Chemical Composition is as follows: Zn, 93.1%, Fe, 3.02%, Al, 1.24%, Pb, 0.51%, Si, 0.045%, Mg, 0.011%, Sn, 0.020%, Ca, 0.09%, Cu, 0.01%.
This hot galvanizing residue is square stereo block shape, and 130 millimeters of last bottom side lengths are gone to the bottom 170 millimeters, and high 120 millimeters, every ingot nearly weighs 13.5, and kilogram has one to nearly weigh 0.15 kilogram of molding iron plate on every ingot, reinforced 420 kilograms at every turn, and about 32 ingots.
Transformer installed capacity 150KW, two 2X-30 vacuum pumps are used alternatingly, with a Tai Maishi vacuumometer, two U type mercury manometrs are measured burner hearth respectively, the vacuum tightness of condensing zone, the stove power consumption is directly measured with watt-hour meter, with 4 thermopairs measure burner hearth respectively, every the temperature of, condensing zone bottom, stove box hat liner insulating brick, refractory brick, stove adopt in the strainer on resistive heater heats, the pump-line yarn and filter cloth two-stage filtration.
Working order is as follows:
1, the weighing material adds the burner hearth dolly;
2, sealing stove, turn on pump are if vacuum tightness sinks to surpassing 20 handkerchief rice 3Represent then that leak rate is excessive/second, need adjust;
3, vacuum tightness reaches 133.3 * 10 handkerchiefs energising intensification;
4, open each position water coolant, prevent that stove is overheated or cold excessively;
Kept constant temperature about 10 hours when 5, reaching 700-900 ℃ of temperature;
6, cut off heating power supply and in time in stove, charge into rare gas element;
7, discharging, should notice that drop temperature must not be lower than 420 ℃ (fusing points of zinc) in case zinc liquid solidifies this moment;
8, remove the interior residue of burner hearth, prepare charging next time;
9, weighing product and residue, and sampling analysis chemical examination;
Obtain following technico-economical comparison: the output capacity of zinc is greater than 75%, and the direct yield of zinc>80%, power consumption are about 1.5 degree/kilograms, and product is 1, No. 2 zinc (impure relevant with raw material).

Claims (4)

1, a kind of vacuum distillation zinc extraction method of temperature cadmia, its special giving birth to is that raw material is discontinuously with in the burner hearth dolly (23) that adds horizontal vacuum furnace (5) after the block-shape morphology weighing, the sealing stove, open vacuum pump (3) and extraction pipe (17), examination is earlier taken out leak rate when not playing 20 handkerchief meter per seconds, bleed, when vacuum tightness reaches predetermined value, energising heats up, keep heat-up rate even, open water coolant and (16) at each position, reach give fixed temperature after, constant temperature in material pond (24) reaches to give and decides to cut off heating power supply behind the constant temperature time, in time in stove, charge into rare gas element to normal pressure, open working metal door (21), liquid Zn is gone into zinc ingot metal mould (6) ingot casting from going out metal mouth (22) liquid, 700-1000 ℃ of control distillation temperature, and vacuum tightness is 133.3 * 10~133.3 * 10 -1Handkerchief.About 10 hours of constant temperature time, drop temperature is not less than 420 ℃.
2, vacuum distillation zinc extraction method as claimed in claim 1, it is characterized in that handled hot galvanizing residue composition is Zn93.1%, Fe3.02%, Al1.24%, Pb0.51%, Si0.045%, Mg0.011%, Sn0.02%, Ca0.09%, Cu0.01%, vacuum tightness 133.3% * 10 handkerchief, Control for Kiln Temperature is at 700-900 ℃.
3, the used equipment of a kind of claim 1 method, it is characterized in that the stove body is mainly by preceding fire door (9), fire-resistant furnace roof (10), furnace top insulation layer (11), vacuum tightness gaging hole (12), thermocouple jack (13), Graphite Electrodes (14), watercooling jacket (15) cooling-water duct (16), extraction pipe (17), prolong (18), metal pool (19), back fire door (20), go out working metal door (21), go out metal mouth (22), burner hearth dolly (23), material pond compositions such as (24), body of heater is horizontal round shape, shell is made with steel plate, fire door before and after two ends have, be divided into two parts of evaporating area and condensing zone in the burner hearth, evaporating area first half inner lining refractory block, Lower Half is put the burner hearth dolly, be built into the material pond with refractory brick in the car, material pond superjacent air space is provided with three groups of tabular graphite heaters, being star connects; Condensing zone is built into a cylindrical cavity with refractory brick, one end stays passage to link to each other with evaporating area, there is water cooling plant first half box hat and high-temperature zone, on establish bleeding point, under set out the metal mouth, each tapping at body of heater all adopts tightness system, and this vacuum oven body and air-bleed system, Measurement and Control System and input and output material system support are used.
4,, it is characterized in that the body of heater length-to-diameter ratio is 2-3 as the described vacuum oven of claim (3).
CN91101840A 1991-03-19 1991-03-19 Vacuum distillation zinc extraction method of hot galvanizing residue Expired - Fee Related CN1023818C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN91101840A CN1023818C (en) 1991-03-19 1991-03-19 Vacuum distillation zinc extraction method of hot galvanizing residue

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN91101840A CN1023818C (en) 1991-03-19 1991-03-19 Vacuum distillation zinc extraction method of hot galvanizing residue

Publications (2)

Publication Number Publication Date
CN1055396A CN1055396A (en) 1991-10-16
CN1023818C true CN1023818C (en) 1994-02-16

Family

ID=4905296

Family Applications (1)

Application Number Title Priority Date Filing Date
CN91101840A Expired - Fee Related CN1023818C (en) 1991-03-19 1991-03-19 Vacuum distillation zinc extraction method of hot galvanizing residue

Country Status (1)

Country Link
CN (1) CN1023818C (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1065919C (en) * 1998-04-24 2001-05-16 昆明理工大学 Vacuum distillation of hard zinc to extract zinc and to concentrate germanium, indium and silver
CN100342061C (en) * 2001-08-14 2007-10-10 麦格电源系统有限公司 Hydrogen evolution inhibiting additives for zinc electrowinning
CN100372953C (en) * 2006-07-12 2008-03-05 江苏法尔胜技术开发中心 Regeneration process of zinc plated steel wire with drawing peeled-off zinc

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1088999C (en) * 1999-07-20 2002-08-14 张合德 Process for preparing medicine to cure rheumatoid arthritis
CN100494430C (en) * 2006-06-23 2009-06-03 宝山钢铁股份有限公司 Method for producing zinc alloy from zinc dross
CN101580901B (en) * 2008-05-15 2012-09-12 甘肃世恒有色资源再利用有限公司 Method for refining zinc by using slag containing zinc
CN102767954B (en) * 2011-05-04 2014-05-21 辽宁科技大学 High-temperature box type electric furnace lining precast body and precasting method thereof
CN103146933A (en) * 2013-03-11 2013-06-12 昆明理工大学科技产业经营管理有限公司 Method for separating and recycling zinc from secondary zinc resource by using distilling-condensing device
CN103993182B (en) * 2014-05-07 2016-08-24 西安建筑科技大学 The comprehensive recovering process of secondary resource in a kind of iron vitriol slag
CN104805305B (en) * 2015-05-14 2017-04-05 星辉再生资源(德阳)有限公司 Method for harmlessly producing zinc ingots by hot-dip galvanizing slag wet smelting
CN105087958B (en) * 2015-08-10 2018-03-13 长沙金马冶金设备有限公司 A kind of method that zinc is reclaimed in the cadmia from plating
CN109022808A (en) * 2018-08-24 2018-12-18 贵州省冶金化工研究所 A kind of comprehensive recovering process of the dust of Ferrous Metallurgy containing zinc
CN109365604A (en) * 2018-11-16 2019-02-22 苏州普热斯勒先进成型技术有限公司 A kind of hot stamping method and the drop stamping production line using heating in vacuum
CN113897496B (en) * 2021-09-15 2023-03-14 中国恩菲工程技术有限公司 Vacuum rectification method and device for crude zinc
CN117230319B (en) * 2023-11-14 2024-02-09 兴化市鹏鼎锌品厂 Distillation method circulation extraction device for zinc material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1065919C (en) * 1998-04-24 2001-05-16 昆明理工大学 Vacuum distillation of hard zinc to extract zinc and to concentrate germanium, indium and silver
CN100342061C (en) * 2001-08-14 2007-10-10 麦格电源系统有限公司 Hydrogen evolution inhibiting additives for zinc electrowinning
CN100372953C (en) * 2006-07-12 2008-03-05 江苏法尔胜技术开发中心 Regeneration process of zinc plated steel wire with drawing peeled-off zinc

Also Published As

Publication number Publication date
CN1055396A (en) 1991-10-16

Similar Documents

Publication Publication Date Title
CN1023818C (en) Vacuum distillation zinc extraction method of hot galvanizing residue
US10961605B2 (en) Method for producing magnesium by distillation
CN201201903Y (en) Vacuum furnace with multiple temperature zones for purifying silicon and casting ingot
JP2011530650A (en) Manufacture of zinc powder
EP1225236B1 (en) Process and apparatus for continuous vacuum purification of molten metal
CN105925805A (en) Lead-zinc ore smelting method
CA1104835A (en) Method of and electric furnace for processing nonferrous molten slags
CN100467634C (en) Method for recovering tin from tin-plating wastes and special heating turnace thereof
CN102692129B (en) Magnesium metal continuous production equipment and process method
CN105274360A (en) Novel technique for melting titanium or titanium alloy by reducing oxide through plasma carbon
CN101705370A (en) Method for recovering valuable metal from ferro-aluminum slag and special horizontal vacuum furnace
CN102353250B (en) Zinc-cadmium electric heating smelting rotary kiln
CN101717863B (en) Device and method for separating metallic copper and lead mixture through vacuum heating
Kroll et al. Large‐scale laboratory production of ductile zirconium
CN108677023A (en) Cadmia melts the method and device of liquate
CN2716781Y (en) Magnesium alloy smelting furnace
CN101264889A (en) Method and apparatus for producing solid product
CN206887198U (en) One Albatra metal temperature control pressure regulation smelting apparatus
CN1045379A (en) Synthesis by internal resistance electric melting is produced the processing method and the device thereof of arsenic
JPH01108322A (en) Distillation refining process
CN101941698B (en) Method and device for efficiently removing phosphorus impurities in silicon by electron beam melting
CN2690414Y (en) Vacuum distilling device for refining high purity metal
CN206089775U (en) Lead zinc ore &#39;s melting equipment
CN2412018Y (en) Enclosed zinc-smelting furnace
CN206089768U (en) Lead zinc ore &#39;s melting equipment

Legal Events

Date Code Title Description
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C06 Publication
PB01 Publication
C14 Grant of patent or utility model
GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee