The cardboard cutting machine
Technical field
The present invention relates to the cardboard cutting machine, specifically a kind of efficient is high, cost is low, cut accurate cardboard cutting machine.
Background technology
At present, the technology that inner core cardboards such as hard-cover book case, desk calendar, file are cut has two kinds: one of which is that paper cutter cuts, because of the big material of density of cardboard is mixed thicker again; Whenever the size that cuts once its upper strata hawk and bottom hawk differs big (being commonly called as " cutter wafts "); Angle square is inaccurate, and production efficiency is not high, can not satisfy requirement of mass production; And the size specification error of manufactured goods is bigger, directly has influence on product quality.It is two for using the die-cutting machine cross cutting; Promptly manufacture the laser cutting die and on die-cutting machine, carry out cross cutting processing; The defective that is embodied is: because of the diversified in specifications of inner core cardboard such as all kinds of hard-cover book cases, desk calendar, file cause; A kind of specification of every processing need be made cutting die one time, makes the supplementary costs of producing greatly improve.It is very low that the semi-automatic mould cutter once can only its operating efficiency of hawk of cross cutting.And full-automatic die-cutting machine fancy price and huge unit make a lot of producers abandon this kind scheme.How the low-cost cardboard that solves is cut precision, is cut and pack the extremely urgent work of producer after efficient becomes each seal.
Summary of the invention
The technical problem that (one) will solve
The objective of the invention is the defective to the prior art existence, the cardboard cutting machine is provided, can cut cardboard efficiently, accurately, make our reduce by production cost, operating efficiency significantly promotes, and can solve the problems that pack the seal back simultaneously.
(2) technical scheme
The technical solution adopted for the present invention to solve the technical problems is: the cardboard cutting machine; Structure comprises paper guide on frame and the frame, cuts mechanism of paper; Said horizontal direction one side of cutting mechanism of paper at paper guide; The said mechanism of paper rear of cutting is provided with paper collecting mechanism, and the cardboard that said paper guide is cut needs is sent into and cut mechanism of paper and cut, and by paper collecting mechanism the paper that branch cuts is drawn at last.
The said mechanism of paper top of cutting also is provided with thickness adjusting apparatus.
Said thickness adjusting apparatus comprises that thickness of slab is regulated cylinder, thickness of slab is regulated lock screw, thickness of slab adjusting cushion block; Said thickness of slab regulates cylinder drive thickness of slab adjusting lock screw and thickness of slab adjusting cushion block moves up and down, and thickness of slab is regulated the cylinder below and is connected with the dancing roll of paper guide.
Said paper guide comprises puts plate workbench, push pedal servomotor, push pedal synchronous pulley axle, push pedal line slideway, push rod mounting blocks, dancing roll, puts plate workbench top and is provided with into plate retaining rule and advances the plate sensor; Putting plate workbench below is provided with the push pedal servomotor and is connected with push pedal synchronous pulley axle through synchronous band; Push pedal synchronous pulley axle through push pedal synchronously band be connected with push rod mounting blocks on being installed in the push pedal line slideway, said dancing roll two ends are arranged on the frame.
On the said push rod mounting blocks push rod is installed, on push rod, is provided with the two push pedal pushing hands of left and right adjusting only, dancing roll drive sprocket and dancing roll power chain are installed at dancing roll and another spindle nose of cutting the following cutter shaft in the mechanism of paper; Cut following cutter shaft in the mechanism of paper about be respectively equipped with jockey sprocket and tensioner sprocket wheel; Tensioner sprocket wheel extension spring one end is connected with tensioner sprocket wheel fork, and the other end is connected with frame.
Said cut mechanism of paper comprise the main frame power set, down the cutter shaft sprocket wheel, go up cutter shaft sprocket wheel, cutter shaft, Cutter apron, semicircle cutting knife up and down; Said main frame power set connect cutter shaft sprocket wheel and last cutter shaft sprocket wheel down through double strand chain; Cutter shaft respectively is distributed with 7 Cutter aprons up and down, and dismountable semicircle cutting knife is installed on the Cutter apron.
Said rewinding conveyer belt, collection cylinder, collection cylinder fork, said rewinding conveyer belt below is provided with the collection cylinder; Collection cylinder and collection cylinder fork are articulated and connected.
(3) beneficial effect
Cardboard cutting machine of the present invention is compared with prior art, has following beneficial effect:
1. adopt individual cardboard dise knife to cut, greatly improve so it cuts efficient, its dimensional accuracy is guaranteed, and has avoided using die-cutting machine cross cutting inefficiency and paper cutter to cut the defective of the cutter that wafts.
2. cutter shaft respectively is distributed with 7 Cutter aprons about adopting, and dismountable semicircle cutting knife is installed on the Cutter apron, makes once can divide to cut out the plurality of sheets of paper plate, and operating efficiency greatly promotes.
3. adopt the guide rail of line slideway, make the precision of rushing board mechanism greatly promote, guaranteed the cardboard dimensional accuracy of being processed as the push rod back and forth movement.
4. adopt PLC control push pedal servomotor, the push rod of band connection synchronously position; Make the push pedal campaign have slow start, acceleration midway, the push pedal linear running speed characteristic consistent when cardboard arrives dancing roll with the dancing roll linear velocity; Make the parallel entering carving knife of cardboard cut, guaranteed the precision of cardboard angle square.
5. the cutter shaft transmission and the dancing roll kind of drive are the double strand chain transmission up and down, have avoided using when changing because of cal(l)iper the inconsistent influence of dancing roll instantaneous transmission ratio that gear drive produced to open the problem of plate precision; Noise greatly reduces when making the machine operation.
6. cutting knife adopts two semicircle assembly units on Cutter apron, so that reconditioning in the future and replacing.
7. adopt pneumatic material receiving desk, cylinder to regulate cal(l)iper, simple in structure, rewinding is neat, for operating personnel have saved the auxiliary adjustment time.
Description of drawings
Fig. 1 is the front view of cardboard cutting machine of the present invention;
Fig. 2 is the vertical view of cardboard cutting machine of the present invention;
Fig. 3 is the cutting structure sketch map of cardboard cutting machine of the present invention;
Fig. 4 is the dancing roll drive mechanism sketch map of cardboard cutting machine of the present invention.
Among the figure: 1. frame; 2. main frame power set; 3. descend the cutter shaft sprocket wheel; 4. go up the cutter shaft sprocket wheel; 5. thickness of slab is regulated lock screw; 6. thickness of slab is regulated cushion block; 7. thickness of slab is regulated cylinder; 8. advance the plate regulating block; 9. push pedal synchronous pulley axle; 10. push pedal servomotor; 11. push pedal pushing hands; 12. push pedal is with synchronously; 13. rewinding conveyer belt; 14. rewinding cylinder; 15. collection cylinder fork; 16. put the plate workbench; 17. side shield rule; 18. push pedal line slideway; 19. push rod mounting blocks; 20. advance the plate sensor; 21. push rod; 22. big plate retaining rule; 23. Cutter apron; 24. cutter shaft; 25. cutting knife; 26. dancing roll; 27. dancing roll drive sprocket; 28. tensioner sprocket wheel; 29. jockey sprocket; 30. tensioner sprocket wheel extension spring; 31. tensioner sprocket wheel fork; 32. dancing roll power chain.
The specific embodiment
Next explanation at length below with reference to Figure of description cardboard cutting machine of the present invention being done.
Cardboard cutting machine of the present invention; Structure comprises paper guide on frame and the frame, cuts mechanism of paper; Said horizontal direction one side of cutting mechanism of paper at paper guide; The said mechanism of paper rear of cutting is provided with paper collecting mechanism, and the paper that said paper guide is cut needs is sent into and cut mechanism of paper and cut, and by paper collecting mechanism the paper that branch cuts is drawn at last.The said mechanism of paper top of cutting also is provided with thickness adjusting apparatus.Said thickness adjusting apparatus comprises that thickness of slab is regulated cylinder, thickness of slab is regulated lock screw, thickness of slab adjusting cushion block; Said thickness of slab regulates cylinder drive thickness of slab adjusting lock screw and thickness of slab adjusting cushion block moves up and down, and thickness of slab is regulated the cylinder below and is connected with the dancing roll of paper guide.Said paper guide is put plate workbench, push pedal servomotor, push pedal synchronous pulley axle, push pedal line slideway, push rod mounting blocks, dancing roll, puts plate workbench top and is provided with into plate retaining rule and advances the plate sensor; Putting plate workbench below is provided with the push pedal servomotor and is connected with push pedal synchronous pulley axle through synchronous band; Push pedal synchronous pulley axle through push pedal synchronously band be connected with push rod mounting blocks on being installed in the push pedal line slideway, said dancing roll two ends are arranged on the frame.On the said push rod mounting blocks push rod is installed, on push rod, is provided with the two push pedal pushing hands of left and right adjusting only, dancing roll drive sprocket and dancing roll power chain are installed at dancing roll and another spindle nose of cutting the following cutter shaft in the mechanism of paper; Cut following cutter shaft in the mechanism of paper about be respectively equipped with jockey sprocket and tensioner sprocket wheel; Tensioner sprocket wheel extension spring one end is connected with tensioner sprocket wheel fork, and the other end is connected with frame.Said cut mechanism of paper comprise the main frame power set, down the cutter shaft sprocket wheel, go up cutter shaft sprocket wheel, cutter shaft, Cutter apron, semicircle cutting knife up and down; Said main frame power set connect cutter shaft sprocket wheel and last cutter shaft sprocket wheel down through double strand chain; Cutter shaft respectively is distributed with 7 Cutter aprons up and down, and dismountable semicircle cutting knife is installed on the Cutter apron.Said rewinding conveyer belt, collection cylinder, collection cylinder fork, said rewinding conveyer belt below is provided with the collection cylinder; Collection cylinder and collection cylinder fork are articulated and connected.
Like Fig. 1, cutter shaft sprocket wheel 3 was done the contiguous circumferential motion with last cutter shaft sprocket wheel 4 under main frame power set 2 drove through the chain transmission.Described thickness of slab adjusting cylinder 7 can drive thickness of slab adjusting lock screw 5 and move up with thickness of slab adjusting cushion block (6).Putting plate workbench 16 belows is provided with push pedal servomotor 10 and is connected with push pedal synchronous pulley axle 9 through synchronous band; Push pedal synchronous pulley axle 9 through push pedal synchronously with 12 be installed in push pedal line slideway 18 on push rod mounting blocks 19 be connected.
Like Fig. 2, put plate workbench 16 tops and be provided with into plate regulating block 8, advance plate sensor 20, side shield rule 17 and push rod 21.
Like Fig. 2, Fig. 3, cutter shaft 24 respectively is distributed with 7 Cutter aprons 23 up and down, and dismountable semicircle cutting knife 25 is installed on the Cutter apron 23.
Like Fig. 4, dancing roll drive sprocket 27 and dancing roll power chain 32 are installed at another spindle nose of dancing roll 26 and following cutter shaft 24; Be respectively equipped with jockey sprocket 29 and tensioner sprocket wheel 28 about following cutter shaft 24; Tensioner sprocket wheel extension spring 28 1 ends are connected with tensioner sprocket wheel fork 31, and the other end is connected with frame 1.
Cardboard has been cut twice technology; For the first time cut following regulating step: 1. open thickness of slab and regulate cylinder 7; Regulate cushion block at four thicknesss of slab and be encased inside the cardboard that a fritter need be opened respectively 6 times, close thickness of slab again and regulate cylinder 7, make its pressurize always open the thickness of cardboard at need.2. at cutter shaft 24 adjusted Cutter aprons 23 up and down, making the distance between each cutting knife 25 is first size of hawk.3. remove side shield rule 17 and push rod 21, regulate big plate retaining rule 22 to correct position.After above preparation is carried out can be manually charging successively.
Second step of cutting: 1. side shield rule 17 and push rod 21 are resetted, regulate plate retaining rule 8, make its with
Put between the plate workbench 16 and can only pass through a piece of paper plate.2. regulate the distance of cutting knife 25 once more, making the distance between each cutting knife 25 is second size of hawk.3. the rectangular cardboard that the first technology branch is cut is laterally put among the side shield rule 17, and the front end of hawk is drawn close into plate retaining rule 8.4. crawl push rod 21 moves it at a slow speed to cardboard, makes the step distance cardboard heap 2-3mm of push pedal pushing hands 11 front end small sizes part, and after the startup push pedal, rushing board mechanism can cut into finished product with cardboard by back and forth movement successively.Putting plate workbench 16 tops, to advance the function of plate sensor 20 are countings, can autostop when product reaches predetermined number and send warning.When advancing plate sensor 20 and sensing hawk; PLC can control 14 actions of collection cylinder once; Collection cylinder fork 15 can be swung once, and its built-in unilateral bearing can be controlled rewinding conveyer belt 13 operations one segment distance, divides the cardboard that cuts evenly to be arranged on the rewinding conveyer belt 13.
The above embodiment is a kind of of the more preferably concrete embodiment of the present invention, and common variation that those skilled in the art carries out in technical scheme scope of the present invention and replacement all should be included in protection scope of the present invention.