CN102371131A - Automatized material mixing production equipment of automobile paint - Google Patents
Automatized material mixing production equipment of automobile paint Download PDFInfo
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- CN102371131A CN102371131A CN2011103635915A CN201110363591A CN102371131A CN 102371131 A CN102371131 A CN 102371131A CN 2011103635915 A CN2011103635915 A CN 2011103635915A CN 201110363591 A CN201110363591 A CN 201110363591A CN 102371131 A CN102371131 A CN 102371131A
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Abstract
The invention discloses automatized material mixing production equipment of automobile paint. The equipment comprises a solvent storing tank, a resin storing tank, an adjuvant storing tank, a metering tank, a vacuum charging machine, a dispersing kettle, a horizontal type sand mill, a paint blending and stirring kettle and a programmable logic controller (PLC) control box. The weight of each material containing different organic solvents, resin and adjuvants can be proportioned by a user through a weighing module of the metering tank according to different formulae, the proportioning of a small batch of adjuvants is finished by a mass flowmeter, and powder is sucked into the dispersing kettle by the vacuum charging machine. After the process of proportioning is finished, the process of dispersing is started, and the materials dispersed for a certain time enter the horizontal type sand mill for milling. After the fineness reaches the requirement, the materials are sucked into the paint blending and stirring kettle, and then the solvents, the resin and the like are added after the materials are stirred in the paint blending kettle so as to form a qualified product for canning. By adopting the technical scheme disclosed by the invention, the aims of automatized proportioning, weighing and canning are realized, the process of metering is accurate, the cost is lowered, the production efficiency and the paint quality are enhanced, and the economic benefit is obvious.
Description
Technical field
The invention belongs to mechanical device, be specifically related to automobile coating automation batch mixing production equipment.
Background technology
Because the prescription of automobile coating is more, technology is very complicated, comprises the raw material of weighing, preparation, toning, adjustment viscosity, quality control, canned and packing etc.; Different resins, auxiliary agent, solvent etc. are added corresponding storage tank; In the production equipment of existing automobile coating, mostly adopt artificially fill a prescription, weigh, stirring etc., be prone to cause fill a prescription do not reach quality requirement; The fineness that stirs in addition is not enough, has had a strong impact on the quality of product.
Summary of the invention
The object of the present invention is to provide automobile coating automation batch mixing production equipment, this equipment adopts the PLC programme-control, has realized the automation prescription, has weighed and canned, and metering has accurately reduced cost, has improved production efficiency and paint quality, remarkable in economical benefits.
For achieving the above object; Automobile coating automation batch mixing production equipment of the present invention; Comprise resinogen batch can, auxiliary agent head tank and solvent tank and PLC control cabinet; It is characterized in that: said resinogen batch can is connected with addition agent storage tank with resin storage tank respectively through pipeline with the auxiliary agent head tank, and resin storage tank all links to each other with the measuring tank I through pipeline with solvent tank, and the metering back is connected with the paint stirred tank with Scattered Kettle respectively through the threeway pneumatic ball valve on the pipeline; Be equipped with pneumatic ball valve and pneumatic diaphragm pump between resin storage tank and the measuring tank I and on the pipeline between solvent tank and the measuring tank, the pipeline between measuring tank I and the Scattered Kettle is provided with pneumatic ball valve; Said addition agent storage tank links to each other with the measuring tank II through pipeline, and the metering back is connected with Scattered Kettle through pipeline, and pipeline between addition agent storage tank and the measuring tank II and the pipeline between measuring tank II and the Scattered Kettle are provided with a plurality of pneumatic ball valves; Said this automobile coating automation batch mixing production equipment also comprises vacuum feeder and horizontal sand mill, and vacuum feeder links to each other with Scattered Kettle through pipeline, and horizontal sand mill communicates with Scattered Kettle and paint stirred tank respectively through the threeway pneumatic ball valve on the pipeline; Said vacuum feeder is made up of air pump, loam cake, cylindrical shell, filter, vibrator, suction tube connector and blanking butterfly valve, and air pump is fixed on and covers, the port fixing seal of loam cake and cylindrical shell; Filter is fixed on the upper end of cylindrical shell; Link to each other through pipe with air pump, vibrator is fixed on the sidewall of cylindrical shell, on the sidewall of cylindrical shell below the filter, is provided with the suction tube connector; The suction tube connector communicates with the inner chamber of cylindrical shell, is fixed with the blanking butterfly valve in the lower port of cylindrical shell.
In technique scheme; For producing the automobile coating of certain model; From PLC control software, transfer the prescription program of compiling and edit in advance; Start software control system: resin is inhaled into resin storage tank through negative pressure from the resinogen batch can, use pneumatic diaphragm pump that resin is sent into the measuring tank I then, and the metering back flows into Scattered Kettle and paint stirred tank; Auxiliary agent is inhaled into addition agent storage tank through negative pressure from the auxiliary agent head tank, flow into the measuring tank II certainly, and the metering back flows into Scattered Kettle; Solvent gets into measuring tank I metering back through pump from solvent tank and flows into Scattered Kettle and paint stirred tank.Behind vacuum feeder adding paint formulation material; Start Scattered Kettle and horizontal sand mill and paint stirred tank; Material grinds through horizontal sand mill after in Scattered Kettle, disperseing certain hour; Material sucks the paint stirred tank through negative pressure after fineness reaches requirement, stirs at the paint stirred tank, when on technical indicator, stablizing paint is pumped into the automatic filling machine can.It is many that the automobile coating automatic production process is used to solve the automobile coating factory formula, and problem more than batch after the production of one batch of completion, is used solvent high-pressure wash pipeline and dispersed with stirring milling apparatus, has guaranteed the paint production quality.In the technical scheme of the present invention, adopt the PLC programme-control, realized the automation prescription, weighed and canned, metering has accurately reduced cost, has improved the production efficiency of paint and the end product quality of paint, remarkable in economical benefits.
Description of drawings
Fig. 1 is the structural representation of automobile coating automation batch mixing production equipment of the present invention;
Fig. 2 is the structural representation of the vacuum feeder in the automobile coating automation batch mixing production equipment of the present invention;
Fig. 3 is the left view of Fig. 2.
The specific embodiment
Below in conjunction with accompanying drawing automobile coating automation batch mixing production equipment of the present invention is done further explain.
Visible by Fig. 1; The automobile coating automation batch mixing production equipment of present embodiment; Comprise resinogen batch can 1, auxiliary agent head tank 2 and solvent tank 3 and PLC control cabinet; Resinogen batch can 1 is connected with addition agent storage tank 5 with resin storage tank 4 respectively through pipeline with auxiliary agent head tank 2, and resin storage tank 4 all links to each other with measuring tank I 6 through pipeline with solvent tank 3, and the metering back is connected with paint stirred tank 9 with Scattered Kettle 8 respectively through the threeway pneumatic ball valve on the pipeline; Be equipped with pneumatic ball valve and pneumatic diaphragm pump between resin storage tank 4 and the measuring tank I 6 and on the pipeline between solvent tank 3 and the measuring tank 6, the pipeline between measuring tank I 6 and the Scattered Kettle 8 is provided with pneumatic ball valve.Addition agent storage tank 5 links to each other with measuring tank II 7 through pipeline, and the metering back is connected with Scattered Kettle 8 through pipeline, and the pipeline between pipeline between addition agent storage tank 5 and the measuring tank II 7 and measuring tank II 7 and the Scattered Kettle 8 is provided with a plurality of pneumatic ball valves.This automobile coating automation batch mixing production equipment also comprises vacuum feeder 10 and horizontal sand mill 11; Vacuum feeder 10 links to each other with Scattered Kettle 8 through pipeline, and horizontal sand mill 11 communicates with Scattered Kettle 8 and paint stirred tank 9 respectively through the threeway pneumatic ball valve on the pipeline.In the present embodiment; The user can quantitatively put into measuring tank I 6 with different auxiliary agents according to different prescriptions, and different resin quantitatives is put into measuring tank I 6; Put into Scattered Kettle 8 then; Add solvent by prescription, put into paint stirred tank 9 after disperseing to stir, reach qualified products through the horizontal sand mill circulation.After accomplishing a batch of production, system uses high pressure solvent clean pipeline according to instructing the starter receiver pump, Scattered Kettle, and stirred tanks etc. clean and accomplish after blow-off line is discharged processing with waste liquid, guarantee next batch production product quality.
Visible by Fig. 2, Fig. 3; Vacuum feeder 10 is made up of air pump 13, loam cake 14, cylindrical shell 15, filter 16, vibrator 17, suction tube connector 18 and blanking butterfly valve 19, and air pump 13 is fixed on the loam cake 14, the port fixing seal of loam cake 14 and cylindrical shell 15; Filter 16 is fixed on the upper end of cylindrical shell 15; Link to each other through pipe with air pump 13, vibrator 17 is fixed on the sidewall of cylindrical shell 15, on the sidewall of cylindrical shell 15 below the filter 16, is provided with suction tube connector 18; Suction tube connector 18 communicates with the inner chamber of cylindrical shell 15, is fixed with blanking butterfly valve 19 in the lower port of cylindrical shell 15.In the present embodiment, suction tube connector 18 1 ends in the vacuum feeder 10 communicate with the inner chamber of cylindrical shell 15, and the other end links to each other with material on the electronic scale 12 through pipeline, and the lower port of vacuum feeder 10 is passed through pipeline and linked to each other with Scattered Kettle 8.
In the present embodiment, for producing the automobile coating of certain model, the prescription sample that from PLC control software, provides according to the user; Transfer the prescription program of compiling and edit in advance; Start software control system, the control of signal and PLC through LOAD CELLS is inhaled into resin storage tank 4 with resin through negative pressure from resinogen batch can 1; Use pneumatic diaphragm pump that resin is sent into measuring tank I 6 then, the metering back flows into Scattered Kettle 8 and paint stirred tank 9.Auxiliary agent is inhaled into addition agent storage tank 5 through negative pressure from auxiliary agent head tank 2, flow into measuring tank II 7 certainly, and the metering back flows into Scattered Kettle 8; Solvent gets into measuring tank I 6 metering backs through pump from solvent tank 3 and flows into Scattered Kettle 8 and paint stirred tank 9.After passing through vacuum feeder 10 adding paint formulation materials after material is weighed through electronic scale 12; Start Scattered Kettle 8 and horizontal sand mill 11 and paint stirred tank 9; Material grinds through horizontal sand mill 11 after in Scattered Kettle 8, disperseing certain hour; Material sucks paint stirred tank 9 through negative pressure after fineness reaches requirement, stirs at paint stirred tank 9, when on technical indicator, stablizing paint is pumped into the automatic filling machine can.It is many that the automobile coating automatic production process is used to solve the automobile coating factory formula, and problem more than batch after the production of one batch of completion, is used solvent high-pressure wash pipeline and dispersed with stirring milling apparatus, has guaranteed the paint production quality.In the technical scheme of the present invention, adopt the PLC programme-control, realized the automation prescription, weighed and canned, metering has accurately reduced cost, and is easy to operate, improved production efficiency and paint quality, remarkable in economical benefits.
Claims (1)
1. automobile coating automation batch mixing production equipment; Comprise resinogen batch can (1), auxiliary agent head tank (2) and solvent tank (3) and PLC control cabinet; It is characterized in that: said resinogen batch can (1) is connected with resin storage tank (4) through pipeline; Auxiliary agent head tank (2) is connected with addition agent storage tank (5) through pipeline; Resin storage tank (4) all links to each other with measuring tank I (6) through pipeline with solvent tank (3); The metering back is connected with paint stirred tank (9) with Scattered Kettle (8) respectively through the threeway pneumatic ball valve on the pipeline, is equipped with pneumatic ball valve and pneumatic diaphragm pump between resin storage tank (4) and the measuring tank I (6) and on the pipeline between solvent tank (3) and the measuring tank (6), and the pipeline between measuring tank I (6) and the Scattered Kettle (8) is provided with pneumatic ball valve; Said addition agent storage tank (5) links to each other with measuring tank II (7) through pipeline; The metering back is connected with Scattered Kettle (8) through pipeline, and the pipeline between pipeline between addition agent storage tank (5) and the measuring tank II (7) and measuring tank II (7) and the Scattered Kettle (8) is provided with a plurality of pneumatic ball valves; Said this automobile coating automation batch mixing production equipment also comprises vacuum feeder (10) and horizontal sand mill (11); Vacuum feeder (10) links to each other with Scattered Kettle (8) through pipeline, and horizontal sand mill (11) communicates with Scattered Kettle (8) and paint stirred tank (9) respectively through the threeway pneumatic ball valve on the pipeline; Said vacuum feeder is made up of air pump (13), loam cake (14), cylindrical shell (15), filter (16), vibrator (17), suction tube connector (18) and blanking butterfly valve (19); Air pump (13) is fixed on the loam cake (14); The port fixing seal of loam cake (14) and cylindrical shell (15); Filter (16) is fixed on the upper end of cylindrical shell (15); Link to each other through pipe with air pump (13), vibrator (17) is fixed on the sidewall of cylindrical shell (15), on the sidewall of filter (16) below cylindrical shell (15), is provided with suction tube connector (18); Suction tube connector (18) communicates with the inner chamber of cylindrical shell (15), is fixed with blanking butterfly valve (19) in the lower port of cylindrical shell (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103635915A CN102371131A (en) | 2011-11-17 | 2011-11-17 | Automatized material mixing production equipment of automobile paint |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103635915A CN102371131A (en) | 2011-11-17 | 2011-11-17 | Automatized material mixing production equipment of automobile paint |
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| CN102371131A true CN102371131A (en) | 2012-03-14 |
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| CN2011103635915A Pending CN102371131A (en) | 2011-11-17 | 2011-11-17 | Automatized material mixing production equipment of automobile paint |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103394298A (en) * | 2013-08-26 | 2013-11-20 | 上海市机械制造工艺研究所有限公司 | Standard and automatic casting coating production device |
| CN103567044A (en) * | 2012-07-31 | 2014-02-12 | 昆山市密友粉体设备工程有限公司 | Environmentally friendly intelligent dispersing grinding system |
| CN104857888A (en) * | 2015-05-20 | 2015-08-26 | 卓达新材料科技集团有限公司 | Automatic batching system |
| CN105903230A (en) * | 2016-06-18 | 2016-08-31 | 无锡市翱宇特新科技发展有限公司 | Chemical vibration type agitated vessel |
| CN106094685A (en) * | 2016-07-15 | 2016-11-09 | 上海海事大学 | Paint formulation system based on PLC and PC intelligent monitoring |
| CN106807278A (en) * | 2017-02-08 | 2017-06-09 | 广州潮流水上乐园设备有限公司 | A kind of resin compound stirring system |
| CN107837746A (en) * | 2017-11-23 | 2018-03-27 | 安徽枫雅轩科技信息服务有限公司 | Automatic mixture production equipment for automotive paint |
| CN108421429A (en) * | 2018-03-20 | 2018-08-21 | 沈锦慈 | A kind of construction machinery paint mixing equipment |
| CN108671833A (en) * | 2018-05-17 | 2018-10-19 | 广东锦龙源印刷材料有限公司 | A kind of food packaging water-based ink production equipment and its production method |
| CN109291294A (en) * | 2018-11-13 | 2019-02-01 | 北新弹性地板有限公司 | Automatic glue system and glue method |
| CN112044379A (en) * | 2020-07-16 | 2020-12-08 | 福建省恩腾新材料发展有限公司 | Acrylic acid coating production facility of intelligent homogeneity |
| CN116496656A (en) * | 2023-05-11 | 2023-07-28 | 铂汉电子科技(苏州)有限公司 | Oil mixing method for spraying paint |
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| CN1252011A (en) * | 1998-02-13 | 2000-05-03 | 雷纳杜彭特汀塔斯自动工业公司 | Production of automotive and other paints |
| CN2682041Y (en) * | 2004-02-02 | 2005-03-02 | 张文华 | Vacuum material loading machine |
| CN101590378A (en) * | 2008-05-29 | 2009-12-02 | 上海索维机电设备有限公司 | Paint producing system |
| CN202315785U (en) * | 2011-11-17 | 2012-07-11 | 安徽索维机电设备制造有限公司 | Automatic mixture production equipment for automotive paint |
-
2011
- 2011-11-17 CN CN2011103635915A patent/CN102371131A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1252011A (en) * | 1998-02-13 | 2000-05-03 | 雷纳杜彭特汀塔斯自动工业公司 | Production of automotive and other paints |
| CN2682041Y (en) * | 2004-02-02 | 2005-03-02 | 张文华 | Vacuum material loading machine |
| CN101590378A (en) * | 2008-05-29 | 2009-12-02 | 上海索维机电设备有限公司 | Paint producing system |
| CN202315785U (en) * | 2011-11-17 | 2012-07-11 | 安徽索维机电设备制造有限公司 | Automatic mixture production equipment for automotive paint |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567044A (en) * | 2012-07-31 | 2014-02-12 | 昆山市密友粉体设备工程有限公司 | Environmentally friendly intelligent dispersing grinding system |
| CN103394298B (en) * | 2013-08-26 | 2017-09-05 | 上海市机械制造工艺研究所有限公司 | One kind standardization automation cast paint process units |
| CN103394298A (en) * | 2013-08-26 | 2013-11-20 | 上海市机械制造工艺研究所有限公司 | Standard and automatic casting coating production device |
| CN104857888A (en) * | 2015-05-20 | 2015-08-26 | 卓达新材料科技集团有限公司 | Automatic batching system |
| CN105903230A (en) * | 2016-06-18 | 2016-08-31 | 无锡市翱宇特新科技发展有限公司 | Chemical vibration type agitated vessel |
| CN106094685A (en) * | 2016-07-15 | 2016-11-09 | 上海海事大学 | Paint formulation system based on PLC and PC intelligent monitoring |
| CN106807278A (en) * | 2017-02-08 | 2017-06-09 | 广州潮流水上乐园设备有限公司 | A kind of resin compound stirring system |
| CN107837746A (en) * | 2017-11-23 | 2018-03-27 | 安徽枫雅轩科技信息服务有限公司 | Automatic mixture production equipment for automotive paint |
| CN108421429A (en) * | 2018-03-20 | 2018-08-21 | 沈锦慈 | A kind of construction machinery paint mixing equipment |
| CN108671833A (en) * | 2018-05-17 | 2018-10-19 | 广东锦龙源印刷材料有限公司 | A kind of food packaging water-based ink production equipment and its production method |
| CN109291294A (en) * | 2018-11-13 | 2019-02-01 | 北新弹性地板有限公司 | Automatic glue system and glue method |
| CN112044379A (en) * | 2020-07-16 | 2020-12-08 | 福建省恩腾新材料发展有限公司 | Acrylic acid coating production facility of intelligent homogeneity |
| CN116496656A (en) * | 2023-05-11 | 2023-07-28 | 铂汉电子科技(苏州)有限公司 | Oil mixing method for spraying paint |
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Application publication date: 20120314 |