CN102366990B - Emulsion separant spraying device of rubber tube extrusion production line - Google Patents

Emulsion separant spraying device of rubber tube extrusion production line Download PDF

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Publication number
CN102366990B
CN102366990B CN 201110352507 CN201110352507A CN102366990B CN 102366990 B CN102366990 B CN 102366990B CN 201110352507 CN201110352507 CN 201110352507 CN 201110352507 A CN201110352507 A CN 201110352507A CN 102366990 B CN102366990 B CN 102366990B
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CN
China
Prior art keywords
emulsion
box
case
interleaving agent
spraying
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Expired - Fee Related
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CN 201110352507
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Chinese (zh)
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CN102366990A (en
Inventor
尤建义
吴朝俊
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NINGBO CITY TIANJI AUTOMOBILE PARTS CO Ltd
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NINGBO CITY TIANJI AUTOMOBILE PARTS CO Ltd
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Priority to CN 201110352507 priority Critical patent/CN102366990B/en
Publication of CN102366990A publication Critical patent/CN102366990A/en
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Publication of CN102366990B publication Critical patent/CN102366990B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses an emulsion separant spraying device of a rubber tube extrusion production line. The emulsion separant spraying device comprises a support (1), a spraying box (2), a draining box (3), an emulsion separant storage box (4), a solvent pump (5), a draught fan (6) and an electric mixer (7). The invention adopts the technical scheme that a sprayer connected with the solvent pumpis arranged in the spraying box, the joint of the spraying box and the draining box is provided with a brushing and wiping cloth curtain, an air draft ring connected with the draught fan is arranged at an outlet of the rubber tube of the draining box, the electric mixer is arranged in the emulsion separant storage box and a recycling funnel is arranged below the spraying box and the draining box,and the defects of serious waste, high cost, high working intensity and messy environment in the prior art are overcome, thus by adopting the measures such as spraying in a box, wiping and draining, negative pressure air drying, stirring and defoaming, recycling and the like, the aims of reducing waste, reducing cost, lowering working intensity and eliminating pollution can be achieved in the separant spraying process by utilizing the emulsion separant spraying device.

Description

A kind of emulsion separant spraying device of rubber pipe extrusion production line
Technical field
The present invention relates to the process unit in a kind of rubber tube extruding production line, refer to that specifically sebific duct is after extruding, the sebific duct surface is sprayed emulsion type release agent, when depositing, produce a kind of emulsion separant spraying device of rubber pipe extrusion production line inter-adhesive, the contact vestige with the semi-finished product rubber pipe that prevents from not yet vulcanizing.
Background technology
The automobile rubber pipe, in the extrusion process, in order to prevent that still unvulcanized semi-finished product rubber pipe produces adhesion mutually when depositing and to contact vestige etc. bad, after extruding, sebific duct needs to apply emulsion type release agent on its surface immediately, and prior art takes following mode to apply interleaving agent:
One, cooling is held concurrently and is flooded
Directly interleaving agent is placed in the cooling bath, sebific duct has also flooded interleaving agent in by the cooling bath cooling, the waste of this mode interleaving agent is serious, drip everywhere on the whole production line and spreading interleaving agent and can't recycle, in the cooling bath and periphery be the interleaving agent foam entirely, environment is dirty and messy and be difficult to remove;
Two, scale drill traverse stain
Place a dipping tank that fills interleaving agent in the sizing cutting machine back of sebific duct extruding production line, directly send into by conveyer after the sebific duct cutting and flood interleaving agent in the dipping tank, put into the semi-finished product storing box and drain by manually sebific duct being taken out from dipping tank again; The working strength that manually picks and places sebific duct is large, and operating mode is abominable; In addition, the length of release agent soaking groove depends on the cut lengths of sebific duct, and the dipping tank that need to prepare different length satisfies the use of different cut lengths sebific ducts, and it is many to take idle dipping tank;
Three, fountain
Namely with solvent pump with the interleaving agent spray mode on the sebific duct surface, this mode is easy to cause in the bucket that fills interleaving agent and produces a large amount of foams, the interleaving agent foam can pollute ground outward by overflow bucket, make whole production line be in dirty, unrest, poor among.
Therefore, there are the problems and shortcomings that waste is serious, cost is high, working strength is large, environment is dirty and messy in prior art.
Summary of the invention
Problems and shortcomings for above-mentioned prior art existence, the present invention adopts by spraying box, drains the device that case, emulsion interleaving agent storage box, solvent pump, air-introduced machine, electric mixer consist of, the shower nozzle that links to each other with solvent pump is set in spraying box, brush rag curtain is set in spraying box and the junction that drains case, the air sucking ring that links to each other with air-introduced machine is set in the sebific duct exit that drains case, in emulsion interleaving agent storage box, electric mixer is set, at spraying box with drain the funnel that is provided for reclaiming interleaving agent below the case; During work, sebific duct enters spraying box after being extruded by extruder, pass from draining case again, sebific duct time surface is adhered to the emulsion interleaving agent by spray by spraying box, the emulsion interleaving agent that sebific duct is attached to the unnecessary extension in surface when draining case is brushed the rag curtain and is erased and drain, and the emulsion interleaving agent of sebific duct surface wettability during by air sucking ring is by air-dry; Emulsion interleaving agent under the drop returns in the emulsion interleaving agent storage box recycling by the funnel recovery, the foam that produces in the emulsion interleaving agent storage box stirs the technical scheme of froth breaking through electric mixer, a kind of emulsion separant spraying device of rubber pipe extrusion production line is provided, be intended to by spray in the case, negative pressure is air-dry, stir froth breaking, recycling mode, the operation of rubber tube spray interleaving agent reached cuts the waste, reduces cost, alleviate working strength, the purpose of pollution abatement.
The object of the present invention is achieved like this: a kind of emulsion separant spraying device of rubber pipe extrusion production line, comprise support, spraying box, drain case, emulsion interleaving agent storage box, solvent pump, air-introduced machine, electric mixer, wherein: described support is the bearing support spraying box, drain the rectangular frame that the square-tube type steel of case, emulsion interleaving agent storage box, solvent pump, air-introduced machine, electric mixer is made, and support from top to bottom is divided into three layers of upper, middle and lowers;
Described spraying box and drain the rectangular box that case is a hollow of being made by stainless sheet steel; Be provided with case lid above the described rectangular box, from right to left, two railway carriage or compartments about 1/3 place on the long limit of rectangular box is provided with a divider wall of being made by stainless sheet steel the interior separation of rectangular box is become, right railway carriage or compartment is spraying box, left railway carriage or compartment is for draining case, spraying box is provided with some through holes with the bottom surface that drains case and is called the grate small opening, the right side wall of spraying box is provided with circular through hole and is called the sebific duct import, the left side wall that drains case is provided with circular through hole and is called the sebific duct outlet, described divider wall is provided with circular through hole and is called the partition wall hole, described partition wall hole is positioned at a side that drains case and is provided with the brush rag curtain that is made of some cloths that hang from above, described sebific duct import, the partition wall hole, the sebific duct outlet is positioned at the same level axis; Described sebific duct outlet is positioned at the outer wall place, left side that drains case and is provided with the round tubular air sucking ring of interlayer, and the inner layer tube wall of described air sucking ring is provided with some slits that communicate with the interlayer inner chamber, air sucking ring and sebific duct outlet coaxial line; Spraying box and drain case below be provided with the up big and down small funnel of being made by stainless sheet steel; The top of spraying box inner chamber is provided with the shower nozzle for the spray interleaving agent;
Described emulsion interleaving agent storage box is for to be made by stainless sheet steel, and the rectangular vessel at the end is arranged below opening hollow, top, and the case mouth of emulsion interleaving agent storage box is equipped with the storage case lid;
Described solvent pump is the pump that draws organic solvent; The input of solvent pump is connected with the head that draws of organic solvent-resistant by the pipeline of organic solvent-resistant, and the solvent delivery side of pump is connected with described shower nozzle by the pipeline of organic solvent-resistant;
Described air-introduced machine is the closed type centrifugal blower fan, and the input of air-introduced machine is connected with described air sucking ring through induced duct, and the output of air-introduced machine communicates with outside atmosphere through exhaust duct;
The agitator of described electric mixer for being consisted of by motor, stirring-head;
Mutual alignment and annexation
Spraying box, drain the upper strata that case is fixed in support, emulsion interleaving agent storage box is positioned at the lower floor of support, and air-introduced machine is positioned at the left side of support lower floor; The motor of electric mixer is fixed on the middle level of support, and the stirring-head of electric mixer is passed down through the middle part that the storage case lid is positioned at emulsion interleaving agent storage box; Solvent pump is positioned at the left side in support middle level, and the head that draws of solvent pump is passed down through the bottom that the storage case lid is positioned at emulsion interleaving agent storage box, and the bottom nozzle connection recovery tube of funnel communicates with the top in the emulsion interleaving agent storage box.
Operation principle
During work, inject the emulsion interleaving agent in emulsion interleaving agent storage box, start solvent pump, air-introduced machine, electric mixer, solvent pump sprays out with emulsion interleaving agent pump to the shower nozzle that is arranged in spraying box, returns emulsion interleaving agent storage box through funnel, recovery tube again; Sebific duct enters spraying box from the sebific duct import after being extruded by extruder, and the partition wall aperture that passes divider wall is crossed and drained case, is passed through air sucking ring by the sebific duct outlet again.
When sebific duct passes through spraying box, the outer surface of sebific duct is adhered to upper emulsion interleaving agent by spray, the partition wall hole of sebific duct by divider wall enters when draining case, the emulsion interleaving agent of the unnecessary extension in surface is brushed the rag curtain and is smeared brush and fall into funnel and return the recycle and reuse of emulsion interleaving agent storage box, the moistening sebific duct of outer surface is when draining case and air sucking ring, because the air draught effect of air-introduced machine, at air sucking ring and drain and form negative pressure wind in the case, that the outer surface of sebific duct is air-dry; The interleaving agent foam that produces in the emulsion interleaving agent storage box is through the stirring of electric mixer and froth breaking has been avoided the interleaving agent foam to diffuse out emulsion interleaving agent storage box and caused waste and pollute ground.
Above-mentioned, the present invention adopts by spraying box, drains the device that case, emulsion interleaving agent storage box, solvent pump, air-introduced machine, electric mixer consist of, the shower nozzle that links to each other with solvent pump is set in spraying box, brush rag curtain is set in spraying box and the junction that drains case, the air sucking ring that links to each other with air-introduced machine is set in the sebific duct exit that drains case, in emulsion interleaving agent storage box, electric mixer is set, at spraying box with drain the funnel that is provided for reclaiming interleaving agent below the case; During work, sebific duct enters spraying box after being extruded by extruder, pass from draining case again, sebific duct time surface is adhered to the emulsion interleaving agent by spray by spraying box, the emulsion interleaving agent that sebific duct is attached to the unnecessary extension in surface when draining case is brushed the rag curtain and is erased and drain, and the emulsion interleaving agent of sebific duct surface wettability during by air sucking ring is by air-dry; Emulsion interleaving agent under the drop returns in the emulsion interleaving agent storage box recycling by the funnel recovery, the foam that produces in the emulsion interleaving agent storage box stirs the technical scheme of froth breaking through electric mixer, having overcome prior art exists waste serious, cost is high, working strength is large, the problems and shortcomings that environment is dirty and messy, a kind of emulsion separant spraying device of rubber pipe extrusion production line that provides, by spraying in the case, negative pressure is air-dry, stir froth breaking, recycling mode, the operation that makes rubber tube spray interleaving agent reaches and cuts the waste, reduce cost, alleviate working strength, the purpose of pollution abatement.
Description of drawings
Fig. 1 is the structural representation of a kind of emulsion separant spraying device of rubber pipe extrusion production line of the present invention.
Below in conjunction with the embodiment in the accompanying drawing the present invention is described in further detail, but should not be construed as any limitation of the invention.
Among the figure: support 1, spraying box 2, sebific duct import 21, shower nozzle 22, case lid 23, divider wall 24, partition wall hole 25, brush rag curtain 26, funnel 27, recovery tube 271, drain case 3, air sucking ring 31, sebific duct outlet 32, emulsion interleaving agent storage box 4, storage case lid 41, solvent pump 5, draw 51, air-introduced machine 6, induced duct 61, exhaust duct 62, electric mixer 7, sebific duct 01, emulsion interleaving agent 02.
The specific embodiment
Consult Fig. 1, a kind of emulsion separant spraying device of rubber pipe extrusion production line of the present invention, comprise support 1, spraying box 2, drain case 3, emulsion interleaving agent storage box 4, solvent pump 5, air-introduced machine 6, electric mixer 7, wherein: described support 1 for bearing support spraying box 2, drain the rectangular frame that the square-tube type steel of case 3, emulsion interleaving agent storage box 4, solvent pump 5, air-introduced machine 6, electric mixer 7 is made, support 1 from top to bottom is divided into three layers of upper, middle and lowers;
Described spraying box 2 and drain the rectangular box that case 3 is a hollow of being made by stainless sheet steel; Be provided with case lid 23 above the described rectangular box, from right to left, two railway carriage or compartments about 1/3 place on the long limit of rectangular box is provided with a divider wall 24 of being made by stainless sheet steel the interior separation of rectangular box is become, right railway carriage or compartment is spraying box 2, left railway carriage or compartment is for draining case 3, spraying box 2 is provided with some through holes with the bottom surface that drains case 3 and is called the grate small opening, the right side wall of spraying box 2 is provided with circular through hole and is called sebific duct import 21, the left side wall that drains case 3 is provided with circular through hole and is called sebific duct outlet 32, described divider wall 24 is provided with circular through hole and is called partition wall hole 25, described partition wall hole is positioned at a side that drains case 3 and is provided with the brush rag curtain 26 that is made of some cloths that hang from above, described sebific duct import 21, partition wall hole 25, sebific duct outlet 32 is positioned at the same level axis; Described sebific duct outlet 32 is positioned at the outer wall place, left side that drains case 3 and is provided with the round tubular air sucking ring of interlayer 31, and the inner layer tube wall of described air sucking ring 31 is provided with some slits that communicate with the interlayer inner chamber, and air sucking ring 31 exports 32 coaxial lines with sebific duct; Spraying box 2 and drain case 3 below be provided with the up big and down small funnel 27 of being made by stainless sheet steel; The top of spraying box 2 inner chambers is provided with the shower nozzle 22 for the spray interleaving agent;
Described emulsion interleaving agent storage box 4 is for to be made by stainless sheet steel, and the rectangular vessel at the end is arranged below opening hollow, top, and the case mouth of emulsion interleaving agent storage box 4 is equipped with storage case lid 41;
Described solvent pump 5 is for drawing the pump of organic solvent; Drawing of the pipeline of the input of solvent pump 5 by organic solvent-resistant and organic solvent-resistant 51 is connected, and the output of solvent pump 5 is connected with described shower nozzle 22 by the pipeline of organic solvent-resistant;
Described air-introduced machine 6 is the closed type centrifugal blower fan, and the input of air-introduced machine 6 is connected with described air sucking ring 31 through induced duct 61, and the output of air-introduced machine 6 communicates with outside atmosphere through exhaust duct 62;
The agitator of described electric mixer 7 for being consisted of by motor, stirring-head;
Mutual alignment and annexation
Spraying box 2, drain the upper strata that case 3 is fixed in support 1, emulsion interleaving agent storage box 4 is positioned at the lower floor of support 1, and air-introduced machine 6 is positioned at the left side of support 1 lower floor; The motor of electric mixer 7 is fixed on the middle level of support 1, and the stirring-head of electric mixer 7 is passed down through the middle part that storage case lid 41 is positioned at emulsion interleaving agent storage box 4; Solvent pump 5 is positioned at the left side in support 1 middle level, and drawing of solvent pump 5 51 is passed down through the bottom that storage case lid 41 is positioned at emulsion interleaving agent storage box 4, and the bottom nozzle of funnel 27 connects recovery tube 271 and emulsion interleaving agent storage box 4 interior tops and communicates.
Operation principle
During work, inject emulsion interleaving agent 02 in emulsion interleaving agent storage box 4, start solvent pump 5, air-introduced machine 6, electric mixer 7, solvent pump 5 sprays emulsion interleaving agent 02 pump to the shower nozzle 22 that is arranged in spraying box 2 out, returns emulsion interleaving agent storage box 4 through funnel 27, recovery tube 271 again; Sebific duct 01 enters spraying box 2 from sebific duct import 21 after being extruded by extruder, passes the partition wall hole 25 of divider wall 24 through draining case 3, is passed through air sucking ring 31 by sebific duct outlet 32 again.
When sebific duct 01 passes through spraying box 2, the outer surface of sebific duct 01 is adhered to upper emulsion interleaving agent 02 by spray, the partition wall hole 25 of sebific duct 01 by divider wall 24 enters when draining case 3, the emulsion interleaving agent 02 of the unnecessary extension in surface is smeared brush by brush rag curtain 26 and is fallen into funnel 27 and return 4 recycle and reuse of emulsion interleaving agent storage box, the moistening sebific duct 01 of outer surface is when draining case 3 and air sucking ring 31, because the air draught effect of air-introduced machine 6, at air sucking ring 31 and drain case 3 interior formation negative pressure winds, that the outer surface of sebific duct 01 is air-dry; The interleaving agent foam that produces in the emulsion interleaving agent storage box 4 is through the stirring of electric mixer 7 and froth breaking has been avoided the interleaving agent foam to diffuse out emulsion interleaving agent storage box 4 and caused waste and pollute ground.

Claims (1)

1. emulsion separant spraying device of rubber pipe extrusion production line, it is characterized in that: comprise support (1), spraying box (2), drain case (3), emulsion interleaving agent storage box (4), solvent pump (5), air-introduced machine (6), electric mixer (7), described support (1) is bearing support spraying box (2), drain case (3), emulsion interleaving agent storage box (4), solvent pump (5), air-introduced machine (6), the rectangular frame that the square-tube type steel of electric mixer (7) is made, support (1) from top to bottom is divided into three layers of upper, middle and lowers;
Described spraying box (2) and drain the rectangular box that case (3) is a hollow of being made by stainless sheet steel; Be provided with case lid (23) above the described rectangular box, from right to left, two railway carriage or compartments about 1/3 place on the long limit of rectangular box is provided with a divider wall of being made by stainless sheet steel (24) interior separation of rectangular box is become, right railway carriage or compartment is spraying box (2), left railway carriage or compartment is for draining case (3), spraying box (2) and the bottom surface that drains case (3) are provided with some through holes and are called the grate small opening, the right side wall of spraying box (2) is provided with circular through hole and is called sebific duct import (21), the left side wall that drains case (3) is provided with circular through hole and is called sebific duct outlet (32), described divider wall (24) is provided with circular through hole and is called partition wall hole (25), described partition wall hole is positioned at a side that drains case (3) and is provided with the brush rag curtain (26) that is made of some cloths that hang from above, described sebific duct import (21), partition wall hole (25), sebific duct outlet (32) is positioned at the same level axis; Described sebific duct outlet (32) is positioned at the outer wall place, left side that drains case (3) and is provided with the round tubular air sucking ring of interlayer (31), the inner layer tube wall of described air sucking ring (31) is provided with some slits that communicate with the interlayer inner chamber, air sucking ring (31) and sebific duct outlet (32) coaxial line; Spraying box (2) and drain case (3) below be provided with the up big and down small funnel (27) of being made by stainless sheet steel; The top of spraying box (2) inner chamber is provided with the shower nozzle (22) for the spray interleaving agent;
Described emulsion interleaving agent storage box (4) is for to be made by stainless sheet steel, and the rectangular vessel at the end is arranged below opening hollow, top, and the case mouth of emulsion interleaving agent storage box (4) is equipped with storage case lid (41);
Described solvent pump (5) is for drawing the pump of organic solvent; The input of solvent pump (5) is connected with the head (51) that draws of organic solvent-resistant by the pipeline of organic solvent-resistant, and the output of solvent pump (5) is connected with described shower nozzle (22) by the pipeline of organic solvent-resistant;
Described air-introduced machine (6) is the closed type centrifugal blower fan, and the input of air-introduced machine (6) is connected with described air sucking ring (31) through induced duct (61), and the output of air-introduced machine (6) communicates with outside atmosphere through exhaust duct (62);
The agitator of described electric mixer (7) for being consisted of by motor, stirring-head;
Spraying box (2), drain the upper strata that case (3) is fixed in support (1), emulsion interleaving agent storage box (4) is positioned at the lower floor of support (1), and air-introduced machine (6) is positioned at the left side of support (1) lower floor; The motor of electric mixer (7) is fixed on the middle level of support (1), and the stirring-head of electric mixer (7) is passed down through the middle part that storage case lid (41) is positioned at emulsion interleaving agent storage box (4); Solvent pump (5) is positioned at the left side in support (1) middle level, the head (51) that draws of solvent pump (5) is passed down through the bottom that storage case lid (41) is positioned at emulsion interleaving agent storage box (4), and the bottom nozzle connection recovery tube (271) of funnel (27) communicates with the top in the emulsion interleaving agent storage box (4).
CN 201110352507 2011-11-02 2011-11-02 Emulsion separant spraying device of rubber tube extrusion production line Expired - Fee Related CN102366990B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312175A (en) * 2015-11-17 2016-02-10 宁海建新胶管有限公司 Adhesive adding table
CN105478307B (en) * 2015-12-29 2018-06-19 芜湖众源复合新材料有限公司 Steel member dip-coating up to can sieve solution after-treatment device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2931076Y (en) * 2006-06-20 2007-08-08 上海金发科技发展有限公司 Extrusion production line dehydrator with fan
CN201659681U (en) * 2010-02-09 2010-12-01 江苏三元轮胎有限公司 Inner-tube inner-separant spraying apparatus
CN201824545U (en) * 2010-09-30 2011-05-11 芜湖海螺泰森挤出装备有限公司 Stock mold fixing device of plastic profile extrusion molding mold
CN202318861U (en) * 2011-11-02 2012-07-11 宁波市天基汽车部件有限公司 Emulsion separant spraying device of rubber pipe extrusion production line

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2931076Y (en) * 2006-06-20 2007-08-08 上海金发科技发展有限公司 Extrusion production line dehydrator with fan
CN201659681U (en) * 2010-02-09 2010-12-01 江苏三元轮胎有限公司 Inner-tube inner-separant spraying apparatus
CN201824545U (en) * 2010-09-30 2011-05-11 芜湖海螺泰森挤出装备有限公司 Stock mold fixing device of plastic profile extrusion molding mold
CN202318861U (en) * 2011-11-02 2012-07-11 宁波市天基汽车部件有限公司 Emulsion separant spraying device of rubber pipe extrusion production line

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