CN102364838B - Copper bar roller alignment device for motor rotor coil edgewise-winding machine - Google Patents
Copper bar roller alignment device for motor rotor coil edgewise-winding machine Download PDFInfo
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- CN102364838B CN102364838B CN 201110349959 CN201110349959A CN102364838B CN 102364838 B CN102364838 B CN 102364838B CN 201110349959 CN201110349959 CN 201110349959 CN 201110349959 A CN201110349959 A CN 201110349959A CN 102364838 B CN102364838 B CN 102364838B
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- Prior art keywords
- bearing
- copper bar
- rotor coil
- motor rotor
- alignment device
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 40
- 239000010949 copper Substances 0.000 title claims abstract description 40
- 238000004804 winding Methods 0.000 title claims abstract description 29
- 239000000178 monomer Substances 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 4
- 230000001050 lubricating effect Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to a copper bar roller alignment device for a motor rotor coil edgewise-winding machine, and belongs to the technical field of generator rotor coil edgewise-winding. The copper bar roller alignment device for the motor rotor coil edgewise-winding machine is characterized by comprising a bottom plate, baffle plates, a single support, an integrated support, side pressure plates, positioning plates, support plates, floating pressure blocks and roller rotating shafts, wherein the single support and the integrated support are provided with adjustable notches and the floating pressure blocks which are connected together with the roller rotating shafts, and are fastened on a working platform by bolts; the side pressure plates are fastened on the two sides of each of the single support and the integrated support by the bolts; and the baffle plates, the positioning plates and the support plates are arranged at left and right ends by the bolts. The device has the advantages of saving cost, reducing consumption and widening the working range of the edgewise-winding machine, along with simple structure, high processibility, convenience of manufacture, copper bar stressing uniformity, high profiling quality and the like.
Description
Technical field
The invention belongs to electric generator rotor coil edge-wind technical field, particularly relate to a kind of copper bar roller alignment device for motor rotor coil edgewise-winding machine.
Background technology
At present, along with the continuous renewal of product structure is regenerated, existing nonstandard self-control edge-wind equipment copper bar roller bar straightening mechanism can not meet large-scale magnetic pole coil edge winding needs, can't guarantee production requirement.Pole coil after edge-wind is prone to the copper bar knee and fold and wave degree occur, directly affect the die mould quality of pole coil, cause the coil section size overlength after die mould not meet the design drawing requirement, the coil face shaping is come and gone, and there are a large amount of copper products of waste, affect the technical problems such as assembly quality of integral rotor winding.
Summary of the invention
The present invention provides a kind of copper bar roller alignment device for motor rotor coil edgewise-winding machine for solving the technical problem that exists in known technology.
The purpose of this invention is to provide a kind of structural design novelty that has, good manufacturability is convenient to make, save cost, reduce consuming, copper bar is through stressed even, enlarged the strip on edge winding machine working range, the copper bar roller alignment device for motor rotor coil edgewise-winding machine of die mould quality high.
The technical scheme that the present invention takes for the technical problem that exists in the solution known technology is:
a kind of copper bar roller alignment device for motor rotor coil edgewise-winding machine, be characterized in: the roller machine straightening device comprises base plate, baffle plate, the monomer bearing, conjuncted bearing, side guide, location-plate, supporting bracket, briquetting and roller wheel shaft float, the monomer bearing, conjuncted bearing is provided with the adjustable slot mouth, briquetting floats, link together with roller wheel shaft, the monomer bearing, conjuncted bearing has bolted to be workbench, both sides have bolt for lateral-pressure plate to tighten together, there is baffle plate at the two ends, left and right, location-plate and supporting bracket, baffle plate, location-plate has bolted to be in the same place with supporting bracket.
The present invention can also adopt following technical scheme:
Described copper bar roller alignment device for motor rotor coil edgewise-winding machine is characterized in: offer screwed hole on monomer bearing, conjuncted bearing, have double threaded screw to screw by screwed hole and unsteady briquetting, have locknut to tighten double threaded screw.
Described copper bar roller alignment device for motor rotor coil edgewise-winding machine is characterized in: monomer bearing, conjuncted bearing both end sides pressing plate have gusset to be welded on base plate.
Described copper bar roller alignment device for motor rotor coil edgewise-winding machine is characterized in: unsteady briquetting is equipped with rolling bearing, is connected with roller wheel shaft.
Described copper bar roller alignment device for motor rotor coil edgewise-winding machine is characterized in: monomer bearing or conjuncted bearing are equipped with lubricated tank, and lubricated pot bottom has the hole of dripping lubricating fluid.
Advantage and good effect that the present invention has are:
Copper bar roller alignment device for motor rotor coil edgewise-winding machine has been owing to having adopted the brand-new technical scheme of the present invention, the present invention compared with prior art, the present invention has improved the surface wave degree of pole coil and has effectively raised the die mould quality.Copper bar has avoided copper bar roller bar straightening mechanism to adjust in the edge-wind process improper, the quality problems such as caused fold, surface wave degree through stressed even.This structural design is novel, and material therefor is all the waste leftover blanking, and good manufacturability is convenient to make, and saves cost, reduces consuming, and has enlarged strip on edge winding machine working range etc.
Description of drawings
Fig. 1 is copper bar roller alignment device for motor rotor coil edgewise-winding machine structural representation of the present invention;
Fig. 2 is the A-A structural representation of Fig. 1;
Fig. 3 is the plan structure schematic diagram of Fig. 1.
In figure, 1. baffle plate, 2. monomer bearing is 3. closing bolt, 4. side guide, 5. gusset, 6. screw rod, 7. locknut, 8. the briquetting that floats, 9. conjuncted bearing, 10. notch, 11. bolts, 12. lubricated tank, 13. closing bolt, 14. base plates, 15. roller wheel shaft, 16. location-plates, 17. bolts, 18. supporting bracket, 19. workbenches, 20. copper bars.
Embodiment
For further understanding technology contents of the present invention, Characteristic, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Consult accompanying drawing 1 to figure .3.
a kind of copper bar roller alignment device for motor rotor coil edgewise-winding machine, comprise base plate, baffle plate, the monomer bearing, conjuncted bearing, side guide, location-plate, supporting bracket, briquetting and roller wheel shaft float, the monomer bearing, conjuncted bearing is provided with the adjustable slot mouth, briquetting floats, unsteady briquetting is equipped with rolling bearing, link together with roller wheel shaft, the monomer bearing, conjuncted bearing has bolted to be workbench, both sides have bolt for lateral-pressure plate to tighten together, there is baffle plate at the two ends, left and right, location-plate and supporting bracket, baffle plate, location-plate has bolted to be in the same place with supporting bracket.
Offer screwed hole on monomer bearing, conjuncted bearing, have double threaded screw to screw by screwed hole and unsteady briquetting, have locknut to tighten double threaded screw.Monomer bearing, conjuncted bearing both end sides pressing plate have gusset to be welded on base plate.Monomer bearing or conjuncted bearing are equipped with lubricated tank, and lubricated pot bottom has the hole of dripping lubricating fluid.
The concrete structure of the present embodiment and the course of processing:
Large-scale Flat Coiling machine copper bar roller bar straightening mechanism comprises: baffle plate 1, monomer bearing 2, close bolt 3, side guide 4, gusset 5, adjustable double-head screw rod 6, locknut 7, the briquetting 8 that floats, conjuncted bearing 9, pressing plate, notch 10, bolt 11, lubricated tank 12, closing bolt 13, base plate 14, roller wheel shaft 15, location-plate 16, bolt 17, supporting bracket 18, workbench 19, copper bar 20 etc.Described monomer bearing, conjuncted bearing are provided with adjustable slot mouth, unsteady briquetting and roller wheel shaft links together, be used for regulating vertical direction different cross section copper bar Width shape and size makes its pressing, pressure dressing.Offer on described monomer bearing, conjuncted bearing screwed hole, double threaded screw by screwed hole screw with unsteady briquetting, until copper bar adjust complete after, roller wheel shaft contacts with copper bar, tightening double threaded screw with locknut.Described monomer bearing, conjuncted bearing with bolted under workbench, two ends put together on together, are welded on base plate to strengthen integral rigidity with gusset with bolt for lateral-pressure plate.The two ends, left and right are respectively with baffle plate, location-plate, supporting bracket, make it put together on together, act on the special stand of strip on edge winding machine with bolt.
On unsteady briquetting and roller wheel shaft governor motion, briquetting assembling one rolling bearing that floats makes it be connected with roller wheel shaft and rolls slip freely, improves the installation strength of roller wheel shaft and the stability of slip.More accurate more effective assurance coiling quality
When the large-scale copper bar pole coil of coiling, for avoiding copper bar stressed overheated, arrange on copper bar roller bar straightening mechanism one with copper bar exterior angle contact-making surface, according to the non-conventional copper bar exterior angle stretching out size, mill a lubricated tank at the rotor slide block, lubricated pot bottom is with holes, and lubricating fluid is evenly oozed, to avoid the overheated hardening of copper bar, affect the pole coil presentation quality after edge-wind.
The processing of Large-scale Flat Coiling machine copper bar roller bar straightening mechanism:
1. blanking; By design drawing, in waste leftover blanking storehouse, select material requested, prepare to roll the blanking that prints.2. at first process respectively baffle plate, monomer bearing, side guide, gusset, unsteady briquetting, conjuncted bearing, pressing plate, notch, base plate, roller wheel shaft, location-plate, supporting bracket, workbench on milling machine.3. process roller wheel shaft, double threaded screw on lathe.4. the parts such as unsteady briquetting, monomer bearing and conjuncted bearing of completion of processing are holed on drilling machine, thread mill drilling.5. parts used are installed together, are assembled into the roller bar straightening mechanism.The roller bar straightening mechanism is arranged on the strip on edge winding machine Special machine frame, this roller bar straightening mechanism easy accent simple in structure, easy to operate, its manufacturing cycle is short, has reduced manufacturing cost, has enlarged the strip on edge winding machine processing range.
Claims (5)
1. copper bar roller alignment device for motor rotor coil edgewise-winding machine, it is characterized in that: the roller machine straightening device comprises base plate, baffle plate, the monomer bearing, conjuncted bearing, side guide, location-plate, supporting bracket, briquetting and roller wheel shaft float, the monomer bearing, conjuncted bearing is provided with the adjustable slot mouth, briquetting floats, link together with roller wheel shaft, monomer bearing and conjuncted bearing have bolted in workbench, the both sides, front and back have bolt for lateral-pressure plate to tighten together, there is baffle plate at the two ends, left and right, location-plate and supporting bracket, baffle plate, location-plate has bolted to be in the same place with supporting bracket.
2. according to copper bar roller alignment device for motor rotor coil edgewise-winding machine claimed in claim 1, it is characterized in that: offer screwed hole on monomer bearing, conjuncted bearing, have double threaded screw to screw by screwed hole and unsteady briquetting, have locknut to tighten double threaded screw.
3. according to copper bar roller alignment device for motor rotor coil edgewise-winding machine claimed in claim 1, it is characterized in that: monomer bearing, conjuncted bearing both end sides pressing plate have gusset to be welded on base plate.
4. according to claim 1,2 or 3 described copper bar roller alignment device for motor rotor coil edgewise-winding machines, it is characterized in that: unsteady briquetting is equipped with rolling bearing, is connected with roller wheel shaft.
5. according to claim 1,2 or 3 described copper bar roller alignment device for motor rotor coil edgewise-winding machines, it is characterized in that: monomer bearing or conjuncted bearing are equipped with lubricated tank, and lubricated pot bottom has the hole of dripping lubricating fluid.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110349959 CN102364838B (en) | 2011-11-08 | 2011-11-08 | Copper bar roller alignment device for motor rotor coil edgewise-winding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110349959 CN102364838B (en) | 2011-11-08 | 2011-11-08 | Copper bar roller alignment device for motor rotor coil edgewise-winding machine |
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CN102364838A CN102364838A (en) | 2012-02-29 |
CN102364838B true CN102364838B (en) | 2013-05-15 |
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CN 201110349959 Expired - Fee Related CN102364838B (en) | 2011-11-08 | 2011-11-08 | Copper bar roller alignment device for motor rotor coil edgewise-winding machine |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3916662A (en) * | 1972-11-14 | 1975-11-04 | Welland Iron & Metal Co | Apparatus for straightening and cutting reinforcing bar |
CN201075787Y (en) * | 2007-07-30 | 2008-06-18 | 株洲九方装备模具实业有限公司 | Coil edgewinding machine |
CN101917098A (en) * | 2010-08-06 | 2010-12-15 | 天津市天发重型水电设备制造有限公司 | Lead bending die of rotor winding and processing method |
CN201804706U (en) * | 2010-07-27 | 2011-04-20 | 浙江巨龙自动化设备有限公司 | Full automatic magnetic field coil winding machine |
CN202364074U (en) * | 2011-11-08 | 2012-08-01 | 天津市天发重型水电设备制造有限公司 | Copper bar roller aligning device of motor rotor coil edgewise-winding machine |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0880016A (en) * | 1994-09-02 | 1996-03-22 | Hitachi Ltd | Wire material reshaping apparatus |
-
2011
- 2011-11-08 CN CN 201110349959 patent/CN102364838B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3916662A (en) * | 1972-11-14 | 1975-11-04 | Welland Iron & Metal Co | Apparatus for straightening and cutting reinforcing bar |
CN201075787Y (en) * | 2007-07-30 | 2008-06-18 | 株洲九方装备模具实业有限公司 | Coil edgewinding machine |
CN201804706U (en) * | 2010-07-27 | 2011-04-20 | 浙江巨龙自动化设备有限公司 | Full automatic magnetic field coil winding machine |
CN101917098A (en) * | 2010-08-06 | 2010-12-15 | 天津市天发重型水电设备制造有限公司 | Lead bending die of rotor winding and processing method |
CN202364074U (en) * | 2011-11-08 | 2012-08-01 | 天津市天发重型水电设备制造有限公司 | Copper bar roller aligning device of motor rotor coil edgewise-winding machine |
Non-Patent Citations (1)
Title |
---|
JP平8-80016A 1996.03.22 |
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