CN102358696A - Production technology of composite ceramic water tap - Google Patents
Production technology of composite ceramic water tap Download PDFInfo
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- CN102358696A CN102358696A CN2011102878905A CN201110287890A CN102358696A CN 102358696 A CN102358696 A CN 102358696A CN 2011102878905 A CN2011102878905 A CN 2011102878905A CN 201110287890 A CN201110287890 A CN 201110287890A CN 102358696 A CN102358696 A CN 102358696A
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- tap
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- main body
- inserts
- idiosome
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/78—Recycling of wood or furniture waste
Abstract
A production technology of a composite ceramic water tap. The method comprises steps of: mixing auxiliary materials by an insert die and die-casting equipment to prepare an insert green body; employing a tap main body die, the die-casting equipment and the insert green body to prepare a tap main body green body from a composite ceramic material; employing a handle die and the die-casting equipment to prepare a tap handle green body from the composite ceramic material; employing sintering moulding equipment to prepare a tap main body through degreasing, cooling, glazing, sintering and cooling of the tap main body green body; employing the sintering moulding equipment to prepare a tap handle through degreasing, cooling, glazing, sintering and cooling of the tap handle green body; assembling the tap main body, handle, valve cover, valve core and faucet to obtain a finished product. The tap prepared by the technology has high yield, and is beautiful, durable and environment-friendly.
Description
[technical field]
The present invention relates to a kind of production technique of composite ceramics water tap.
[background technology]
Water tap generally is made up of tap main body, spool, valve gap, handle and other accessories.Be divided into stainless steel, copper metal faucets such as (or copper alloys), plastic faucet, ceramic tap by main body materials used water tap.
On forming technique and production technique, the most sophisticated at present no more than metal faucet, modal on the market have stainless steel and a brass bib cock, and cast iron bibcock is also arranged in low-end product.But there are many unfavorable factors in metal faucet, the most important thing is it in the life-time service process, can produce that burn into gets rusty, the plating exfoliation problem, and heavy metals such as lead, tin in the water leaking-in, pollute water gradually in the alloy, and are directly unhealthful.
Injection moulding can be processed the product of precision size, but because Shooting Technique is difficult to make the baroque product of boring, there is easy problem of aging in plastics simultaneously, and plastic faucet does not have the complicated product of internal structure, only is applied on the product of low side.
Pottery plasticity-is strong, and the product quality is hard, is difficult for wearing out, and uses health, environmental protection.But because conventional ceramic is more crisp, it is very fragile that a peripheral part is chewed in handle and water outlet, fracture easily in the use, the risk of existence injury human body.The ceramic tap major part of selling has in the market adopted metal inner core accessory; Do not reach the ideal environment protecting, the portion water tap main body adopts splicing in addition, glaze connects or diatomaceous filling mode installation forming, and product stability is poor; Interface is fracture easily especially, and application risk is big.And there is difficult forming in the conventional ceramic water tap, and the easy embrittlement problem of porcelain body need find a solution, makes product have the advantage of metal and pottery concurrently, and not only environmental protection but also durable is produced simultaneously easily.
Ceramic tap has environmental protection, durable characteristics in the use, but because complex manufacturing technology, at present ideal mass production method without comparison also.
[summary of the invention]
Technical problem to be solved by this invention is to provide a kind of production technique of composite ceramics water tap, and high with the water tap yield rate of this explained hereafter, the water tap of being produced is attractive in appearance, durable, environmental protection.
The present invention adopts following technical scheme to solve the problems of the technologies described above:
A kind of production technique of composite ceramics water tap comprises the steps:
Step 100: utilize inserts mould and die casting equipment, after the inserts material mixing, make the inserts idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 200: utilize tap main body mould, die casting equipment and inserts idiosome, after composite ceramic material is mixed by the proportioning prescription, add the inserts idiosome, make the tap main body idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 300: utilize handle mould, die casting equipment, after composite ceramic material is mixed by the proportioning prescription, make the faucet handle idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 400: utilize sinter molding equipment, with the tap main body idiosome through degreasing, cooling, glazing, sintering, cooling and make tap main body;
Step 500: utilize sinter molding equipment, with the faucet handle idiosome through degreasing, cooling, glazing, sintering, cooling and make faucet handle;
Step 600: valve gap, spool, water are chewed and are adopted the market standard accessory, tap main body, handle, valve gap, spool, water are chewed assembling make finished product.
Further, subsidiary material comprise inserts master material, sticker, fluidizer in the said step 100; Wherein said inserts master material is the bamboo and wood bits, or the mixing of the two.
Further, subsidiary material comprise inserts master material, sticker, fluidizer in the said step 100; Wherein said inserts master material is a foam.
Further, said sticker is an aluminium sesquioxide; Said fluidizer is a paraffin.
Further, said composite ceramic material forms through degreasing and high temperature sintering through with after MOX, silicon-dioxide, the silicon carbide micro-powderization and the moulding of fluidizer proportional mixing.
Further, said MOX comprises aluminium sesquioxide.
Further, said MOX also comprises Natural manganese dioxide.
Further, said composite ceramic material adopts after useless porcelain and a certain amount of aluminium sesquioxide, the silicon-dioxide efflorescence and fluidizer mixing moulding by a certain percentage, forms through degreasing and high temperature sintering.
Further, said composite ceramic material is used to make idiosome after adopting commercially available steatite ceramic gatch heating liquefaction.
The invention has the advantages that: the product yield rate is high, and product structure is reasonable, and is elegant in appearance, solid durable, safety and environmental protection.The present invention also realizes social benefit indirectly; Raw materials such as the bamboo and wood bits that use in the related technological process and the porcelain that gives up are the waste that the processing of bamboo wood and the ceramic course of processing produce, and utilization of waste material has solved waste disposal problem to a certain extent; The protection environment has reduced the carbon emission amount indirectly.
[description of drawings]
Combine embodiment that the present invention is done further description with reference to the accompanying drawings.
Fig. 1 is a composite ceramics structure for water tap synoptic diagram of the present invention.
[embodiment]
As shown in Figure 1; The common copper or the structure of stainless steel metal water tap on the market; Comprise that handle 1, tap main body 2, ceramic cartridge 3, valve gap 4, water outlet chew 5, tap main body 2 is provided with the threaded spool chamber of threaded pipe teeth cavity 21, threaded water entry 23, oral area 25, water exit 22.
Describe its production technique below in detail:
Comprise the steps:
A kind of production technique of composite ceramics water tap comprises the steps:
Step 100: utilize inserts mould and die casting equipment, after the inserts material mixing, make the inserts idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
This inserts material comprises inserts master material, sticker, fluidizer;
Wherein inserts master material is bamboo and wood bits or foam, if inserts master material is the bamboo and wood bits, sticker is an aluminium sesquioxide, and fluidizer can be paraffin, and its weight percent is: inserts master material: sticker: fluidizer=70: 10: 20.If inserts master material is a foam, can entrust foam-formed enterprise processing and fabricating.
Step 200: utilize tap main body mould, die casting equipment and inserts idiosome, after composite ceramic material is mixed by the proportioning prescription, add the inserts idiosome, make the tap main body idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Wherein composite ceramic material forms through degreasing and high temperature sintering through with after aluminium sesquioxide, Natural manganese dioxide, silicon-dioxide, the silicon carbide micro-powderization and the moulding of fluidizer proportional mixing.In addition, also have two kinds of prioritization schemes, a kind ofly produce, be used to make idiosome after directly adopting outsourcing steatite ceramic gatch heating liquefaction for convenient; Another kind of scheme forms through degreasing and high temperature sintering for adopting after useless porcelain and a certain amount of aluminium sesquioxide, the silicon-dioxide efflorescence and fluidizer mixes by a certain percentage.
Step 300: utilize handle mould, die casting equipment, after composite ceramic material is mixed by the proportioning prescription, make the faucet handle idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 400: utilize sinter molding equipment, with the tap main body idiosome through degreasing, cooling, glazing, sintering, cooling and make tap main body;
Step 500: utilize sinter molding equipment, with the faucet handle idiosome through degreasing, cooling, glazing, sintering, cooling and make faucet handle;
Step 600: tap main body, handle, valve gap, spool, water are chewed assembling make finished product.Spool, valve gap and water outlet are chewed and are adopted the market standard accessory.
Product yield rate of the present invention is high, and product structure is reasonable, and is elegant in appearance, solid durable, safety and environmental protection.The present invention also realizes social benefit indirectly; Raw materials such as the bamboo and wood bits that use in the related technological process and the porcelain that gives up are the waste that the processing of bamboo wood and the ceramic course of processing produce, and utilization of waste material has solved waste disposal problem to a certain extent; The protection environment has reduced the carbon emission amount indirectly.
The above is merely preferable enforcement use-case of the present invention, is not to be used to limit protection model figure of the present invention.All within spirit of the present invention and principle, any modification of being done, be equal to replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. the production technique of a composite ceramics water tap is characterized in that: comprise the steps:
Step 100: utilize inserts mould and die casting equipment, after the inserts material mixing, make the inserts idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 200: utilize tap main body mould, die casting equipment and inserts idiosome, after composite ceramic material is mixed by the proportioning prescription, add the inserts idiosome, make the tap main body idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 300: utilize handle mould, die casting equipment, after composite ceramic material is mixed by the proportioning prescription, make the faucet handle idiosome through reinforced, plasticizing, die casting, pressurize, cooling, the demoulding;
Step 400: utilize sinter molding equipment, with the tap main body idiosome through degreasing, cooling, glazing, sintering, cooling and make tap main body;
Step 500: utilize sinter molding equipment, with the faucet handle idiosome through degreasing, cooling, glazing, sintering, cooling and make faucet handle;
Step 600: valve gap, spool, water are chewed and are adopted the market standard accessory, tap main body, handle, valve gap, spool, water are chewed assembling make finished product.
2. the production technique of a kind of composite ceramics water tap as claimed in claim 1 is characterized in that: subsidiary material comprise inserts master material, sticker, fluidizer in the said step 100; Wherein said inserts master material is the bamboo and wood bits, or the mixing of the two.
3. the production technique of a kind of composite ceramics water tap as claimed in claim 1 is characterized in that: subsidiary material comprise inserts master material, sticker, fluidizer in the said step 100; Wherein said inserts master material is a foam.
4. like the production technique of claim 2 or 3 described a kind of composite ceramics water taps, it is characterized in that: said sticker is an aluminium sesquioxide; Said fluidizer is a paraffin.
5. the production technique of a kind of composite ceramics water tap as claimed in claim 1; It is characterized in that: said composite ceramic material forms through degreasing and high temperature sintering through with after MOX, silicon-dioxide, the silicon carbide micro-powderization and the moulding of fluidizer proportional mixing.
6. the production technique of a kind of composite ceramics water tap as claimed in claim 5 is characterized in that: said MOX comprises aluminium sesquioxide.
7. the production technique of a kind of composite ceramics water tap as claimed in claim 6 is characterized in that: said MOX also comprises Natural manganese dioxide.
8. the production technique of a kind of composite ceramics water tap as claimed in claim 1; It is characterized in that: after the said useless porcelain of composite ceramic material employing and a certain amount of aluminium sesquioxide, the silicon-dioxide efflorescence; With fluidizer mixing moulding by a certain percentage, form through degreasing and high temperature sintering.
9. the production technique of a kind of composite ceramics water tap as claimed in claim 1 is characterized in that: said composite ceramic material is used to make idiosome after adopting commercially available steatite ceramic gatch heating liquefaction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102878905A CN102358696A (en) | 2011-09-23 | 2011-09-23 | Production technology of composite ceramic water tap |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102878905A CN102358696A (en) | 2011-09-23 | 2011-09-23 | Production technology of composite ceramic water tap |
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| CN102358696A true CN102358696A (en) | 2012-02-22 |
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| CN2011102878905A Pending CN102358696A (en) | 2011-09-23 | 2011-09-23 | Production technology of composite ceramic water tap |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104003713A (en) * | 2014-05-19 | 2014-08-27 | 安徽金大仪器有限公司 | Manufacturing process for composite ceramic household valve |
| CN106312447A (en) * | 2015-06-29 | 2017-01-11 | 梁北洪 | Manufacturing technique of faucet |
| CN107214814A (en) * | 2017-07-12 | 2017-09-29 | 合肥信亚达智能科技有限公司 | A kind of manufacturing process of ceramic water channel tap |
| CN107322759A (en) * | 2017-06-13 | 2017-11-07 | 中山市陶净科技有限公司 | A kind of manufacture method of ceramic tap |
| CN110725982A (en) * | 2018-07-16 | 2020-01-24 | 刘升平 | Manufacturing method of SUS304 stainless steel faucet |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101201132A (en) * | 2007-12-03 | 2008-06-18 | 吴克銮 | Manufacturing technology of ceramic water tap housing |
| CN101294633A (en) * | 2008-06-11 | 2008-10-29 | 梁荣康 | Ceramic tap and manufacturing method thereof |
| CN102182853A (en) * | 2011-02-28 | 2011-09-14 | 厦门建霖工业有限公司 | Enhanced ceramic faucet and preparation method thereof |
-
2011
- 2011-09-23 CN CN2011102878905A patent/CN102358696A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101201132A (en) * | 2007-12-03 | 2008-06-18 | 吴克銮 | Manufacturing technology of ceramic water tap housing |
| CN101294633A (en) * | 2008-06-11 | 2008-10-29 | 梁荣康 | Ceramic tap and manufacturing method thereof |
| CN102182853A (en) * | 2011-02-28 | 2011-09-14 | 厦门建霖工业有限公司 | Enhanced ceramic faucet and preparation method thereof |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104003713A (en) * | 2014-05-19 | 2014-08-27 | 安徽金大仪器有限公司 | Manufacturing process for composite ceramic household valve |
| CN104003713B (en) * | 2014-05-19 | 2015-10-28 | 安徽金大仪器有限公司 | A kind of manufacturing process of composite ceramics family expenses valve |
| CN106312447A (en) * | 2015-06-29 | 2017-01-11 | 梁北洪 | Manufacturing technique of faucet |
| CN107322759A (en) * | 2017-06-13 | 2017-11-07 | 中山市陶净科技有限公司 | A kind of manufacture method of ceramic tap |
| CN107214814A (en) * | 2017-07-12 | 2017-09-29 | 合肥信亚达智能科技有限公司 | A kind of manufacturing process of ceramic water channel tap |
| CN110725982A (en) * | 2018-07-16 | 2020-01-24 | 刘升平 | Manufacturing method of SUS304 stainless steel faucet |
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Application publication date: 20120222 |