CN102358204A - Power transmission device for pure electric loader - Google Patents

Power transmission device for pure electric loader Download PDF

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Publication number
CN102358204A
CN102358204A CN2011102781187A CN201110278118A CN102358204A CN 102358204 A CN102358204 A CN 102358204A CN 2011102781187 A CN2011102781187 A CN 2011102781187A CN 201110278118 A CN201110278118 A CN 201110278118A CN 102358204 A CN102358204 A CN 102358204A
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China
Prior art keywords
motor
loader
pure electric
change
speed box
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Pending
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CN2011102781187A
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Chinese (zh)
Inventor
崔国敏
许睿
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Tianjin Engineering Machinery Institute
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Tianjin Engineering Machinery Institute
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Priority to CN2011102781187A priority Critical patent/CN102358204A/en
Publication of CN102358204A publication Critical patent/CN102358204A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention relates to a power transmission device for a pure electric loader and belongs to the technical field of engineering machinery. The power transmission device for the pure electric loader is characterized in that a travelling device comprises a motor, a clutch, a speed changer, a transmission shaft and driving axles, wherein an output shaft of the motor is connected to a driving plate of the clutch; an input shaft of the speed changer is connected to a driven plate of the clutch; the speed changer has a high gear position and a low gear position; the output shaft of the speed changer is connected to the transmission shaft; and the transmission shaft is respectively in driving connection with front and back driving axles. The power transmission device has the advantages of simple structure, compact layout, strong universality, convenience and quickness in mounting, and the like. The power transmission device is high in transmission efficiency and utilizes a new energy, thereby achieving the effects of lowering use cost, saving energy and protecting environment.

Description

A kind of pure electric loader is used power drive
Technical field
The invention belongs to technical field of engineering machinery, particularly relate to a kind of pure electric loader and use power drive.
Background technology
At present, what the wheel type loader driving system adopted in a large number is to use power with combustion engine, and driving device is hydraulic transmission, and it mainly is made up of driving engine, tor-con, power-shifting transmission, transmission shaft, drive axle etc.The power drive system technology maturation of this mode, driving engine are main with diesel motor generally.Engine fuel consumption is big, wastes energy contaminated environment.Torque converter transmission efficient is low, and average effiiciency also has only about 30% during general work; The power-shifting transmission used to loader is multi-speed gear box, is generally that ahead three shelves are retreated three shelves or four shelves that advance are retreated four shelves; Shifting of transmission adopts the hydraulic manual operation, multi-disc friction clutch and drg gear shift, and complex structure, manufacturing cost is high, maintenance difficult.
Summary of the invention
The present invention provides a kind of pure electric loader to use power drive for solving the technical matters that exists in the known technology.
The purpose of this invention is to provide a kind of have simple in structure, compact in design, highly versatile, quick for installation; Easy to maintenance, driving efficiency is high, uses electric energy to be the energy; Motor-driven, energy-conserving and environment-protective, the pure electric loader of characteristics such as use cost is low is used power drive.
Electric loader is used the power drive principle of work: battery pack is supplied power to motor, and controller can be controlled rotating speed of motor and torque, to adapt to various operation operating modes and road surface; Motor is passed to power-transfer clutch with power, and motor output shaft is connected with the driving disc spacing pressing of power-transfer clutch, and the clutch plate of power-transfer clutch links to each other with the input shaft of change-speed box, and the effect one of power-transfer clutch is the impact load that can absorb transmission system, also can protect the motor nonoverload simultaneously; Change-speed box is a mechanical drive, has two gears of height, and low grade is used for loading operation, and top grade is used for loader walking, but the operation of gear changing mode armstrong's patent, also can electric control operation, change-speed box can before and after outputting power, in order to drive axle before and after driving.
Elec. vehicle has crucial meaning as the environmental protection vehicle in future.The major cause that the restriction elec. vehicle gets into commercial operation is the storage of electric energy, and the weight of battery is big under the prior art condition, and specific energy is low, is the major cause of restriction elec. vehicle development.But to stow the vehicle that operation is the master, its vehicle rear generally all will add a large amount of counterweights for loader, to electric loader, can use the weight of battery to replace counterweight, makes the weight of loader not need to increase.
For the such construction machinery and equipment of loader, generally all is in fixing workyard operation, the walking of long distance is eaily to the charging of battery, therefore adopting pure motor-driven driving device is relatively to be suitable for.
The technical scheme that the pure electric loader of the present invention uses power drive to take for the technical matters that exists in the solution known technology is:
A kind of pure electric loader is used power drive, is characterized in: running gear comprises motor, power-transfer clutch, change-speed box, transmission shaft and drive axle; Motor output shaft is connected with clutch driving case, and input shaft is connected with clutch driven disc, and change-speed box has two shelves of height; The output shaft of change-speed box connects transmission shaft, drive axle before and after transmission shaft drives respectively and connects.
The pure electric loader of the present invention can also adopt following technical scheme with power drive:
Described pure electric loader is used power drive, is characterized in: the take-off (propeller) shaft of change-speed box has former and later two flanges, and former and later two flanges are connected with the front and back transmission shaft respectively.
Described pure electric loader is used power drive, is characterized in: two shelves of change-speed box height are the autoshift structure.
Described pure electric loader is used power drive, is characterized in: housing one end of power-transfer clutch links to each other with motor casing, and the other end links to each other with mission case.
Described pure electric loader is used power drive, is characterized in: motor, power-transfer clutch, three of change-speed boxs link together, and are installed on the back vehicle frame of loader.
Described pure electric loader is used power drive, and be characterized in: motor is equipped with positive and negative rotating controller for motor, and battery and controller are placed on the rear end of loader.
Advantage and good effect that the present invention has are:
Owing to adopted brand-new technology scheme of the present invention, compared with prior art, the present invention is simple in structure with power drive for pure electric loader; Turbine transformer that need not be traditional has improved driving efficiency greatly, and the height two-speed transmission is a mechanical drive; Motor can be realized rotating; Change-speed box does not have backward gear, and is simple and reliable for structure, and the machine manufacture cost is lower than traditional loader hydromechanical drive.Be used as power with motor, replace combustion engine, the accuracy of manufacture of combustion engine is higher than motor and control system, and motor is the product of trouble free or few fault, its use and the work capacity of keeping in repair seldom, compare with combustion engine, cost of maintenance can reduce significantly.The present invention is except that battery, and its total cost is not higher than the loader of Applying Hydrodynamic Drive.Along with the decline of lithium cell price, the cost of this device is estimated on market, can compete with existing hydraulic transmission.Replace fuel oil with electric energy, can reduce use cost significantly.
The present invention has following obvious advantage:
1. industrial wheeled equipments such as electric loader are used power drive, and walking is with the driving of high-speed electric expreess locomotive, through power-transfer clutch and two-speed transmission and transmission shaft power are reached former and later two drive axles of loader.
2. drive motor, power-transfer clutch, three of change-speed boxs link together, and are installed on the back vehicle frame of loader.
3. change-speed box has high and low two shelves, output flange before and after output shaft has.
4. two drive axles are arranged, can realize the loader four wheel drive.
5. all batteries and controller are placed on the rear end of loader, do not increase the weight of loader.Electric machine controller is placed on the top of vehicle rear battery pack, is convenient to safeguard and avoid the pollution of muddy water etc.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Among the figure, 1-battery pack, 2-controller, 3-rear driving axle, 4-rear propeller shaft, 5-motor, 6-power-transfer clutch, 7-change-speed box, 8-front propeller shaft, 9-front driving axle.
The specific embodiment
For further understanding technology contents of the present invention, characteristics and effect, the following examples of giving an example now, and conjunction with figs. specifies as follows:
Consult accompanying drawing 1.
Embodiment 1
A kind of pure electric loader is used power drive, comprises a high-speed electric expreess locomotive, power-transfer clutch, change-speed box, transmission shaft, drive axle; The output shaft of high-speed electric expreess locomotive is connected with the driving disc spacing pressing of power-transfer clutch, and the input shaft of change-speed box is connected with the clutch plate of power-transfer clutch; Clutch-bell cover links to each other with motor casing, and mission case links to each other with the other end of clutch-bell cover.Change-speed box has two shelves of height, can realize autoshift; The output shaft of change-speed box has former and later two flanges, and flange is connected with the front and back transmission shaft.Output before and after change-speed box can be realized, drive axle before and after being used for driving.
Use high-speed electric expreess locomotive, reduced the weight and the cost of motor.For rotating speed and the work speed that makes drive motor adapts, the speed ratio and the motor of two-speed transmission are complementary; Adopt the function of stepless speed regulation of motor, replaced many gears change-speed box, motor also can be realized rotating, thereby makes change-speed box can not have backward gear.
The concrete structure of present embodiment specifies as follows:
Electric loader is used power drive, comprises battery pack 1, controller 2, and battery pack 1 and controller 2 all are placed on the rear end of loader; It is the balance position of former loader; The carrying capacity that can add macrocell like this makes once electrically-charged work-hours prolong, and the weight of battery can substitute the counterweight of former loader rear end; Electric machine controller 2 is arranged in the top of battery pack, to maintain easily and waterproof etc.
Motor 5, power- transfer clutch 6 and 7, three detail assemblys of change-speed box through shock mount, are installed on the back vehicle frame of loader together.Change-speed box 7 has two gears of height, and the front and back output flange on its shaft is connected with front propeller shaft 8 with rear propeller shaft 4 respectively.Change-speed box 7 inputs and output shaft have certain distance of falling, so that arrange rear propeller shaft 4, the high and low shift transmission of change-speed box 7 is the two-stage gear transmission, to strengthen the transmitting ratio of change-speed box, itself and high-speed electric expreess locomotive are complementary, the requirement of adaptation work and walking.The driving disc spacing pressing of power-transfer clutch 6 is connected with the output shaft of motor 5, and clutch plate is connected with the input shaft of change-speed box 7.Rear propeller shaft 4 is connected with rear driving axle 3, and front propeller shaft 8 is connected with front driving axle 9, realizes the four wheel drive of loader.

Claims (6)

1. a pure electric loader is used power drive, it is characterized in that: running gear comprises motor, power-transfer clutch, change-speed box, transmission shaft and drive axle; Motor output shaft is connected with clutch driving case, and input shaft is connected with clutch driven disc, and change-speed box has two shelves of height; The output shaft of change-speed box connects transmission shaft, drive axle before and after transmission shaft drives respectively and connects.
2. use power drive according to the described pure electric loader of claim 1, it is characterized in that: the take-off (propeller) shaft of change-speed box has former and later two flanges, and former and later two flanges are connected with the front and back transmission shaft respectively.
3. use power drive according to the described pure electric loader of claim 1, it is characterized in that: two shelves of change-speed box height are the autoshift structure.
4. use power drive according to claim 1,2 or 3 described pure electric loaders, it is characterized in that: housing one end of power-transfer clutch links to each other with motor casing, and the other end links to each other with mission case.
5. use power drive according to claim 1,2 or 3 described pure electric loaders, it is characterized in that: motor, power-transfer clutch, three of change-speed boxs link together, and are installed on the back vehicle frame of loader.
6. use power drive according to claim 1,2 or 3 described pure electric loaders, it is characterized in that: motor is equipped with positive and negative rotating controller for motor, and battery and controller are placed on the rear end of loader.
CN2011102781187A 2011-09-19 2011-09-19 Power transmission device for pure electric loader Pending CN102358204A (en)

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Application Number Priority Date Filing Date Title
CN2011102781187A CN102358204A (en) 2011-09-19 2011-09-19 Power transmission device for pure electric loader

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105270167A (en) * 2014-07-25 2016-01-27 浙江中力机械有限公司 Electric variable-speed drive system and use method thereof
CN105672395A (en) * 2016-03-24 2016-06-15 徐州徐工特种工程机械有限公司 Auxiliary supporting system
CN105896812A (en) * 2014-10-23 2016-08-24 广西机电职业技术学院 Integrated high-torque efficient motor with long service life
CN110816296A (en) * 2019-12-03 2020-02-21 徐工集团工程机械股份有限公司科技分公司 Three-motor novel pure electric loader drive control system
CN111527328A (en) * 2017-12-19 2020-08-11 采埃孚股份公司 Electric drive for a working machine
CN112252398A (en) * 2020-11-04 2021-01-22 常州市力烨重型设备科技有限公司 Electric loader
CN112572122A (en) * 2020-12-28 2021-03-30 刘宗锋 Power assembly of pure electric loader

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2827969Y (en) * 2005-09-16 2006-10-18 李连柱 Multi-function electric loader-digger
CN2916264Y (en) * 2006-04-18 2007-06-27 王新英 Continuously variable transmission case for small-sized loader
CN201068575Y (en) * 2007-07-20 2008-06-04 余关金 Small size loader
CN201187470Y (en) * 2008-04-10 2009-01-28 石家庄强大泵业集团有限责任公司 Jigger mechanism of excavating pump
KR20100073508A (en) * 2008-12-23 2010-07-01 두산인프라코어 주식회사 Power transmission apparatus for hybrid construction machinery
CN201679916U (en) * 2010-05-07 2010-12-22 中国第一汽车集团公司 Two-gear gearbox assembly for electric bus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2827969Y (en) * 2005-09-16 2006-10-18 李连柱 Multi-function electric loader-digger
CN2916264Y (en) * 2006-04-18 2007-06-27 王新英 Continuously variable transmission case for small-sized loader
CN201068575Y (en) * 2007-07-20 2008-06-04 余关金 Small size loader
CN201187470Y (en) * 2008-04-10 2009-01-28 石家庄强大泵业集团有限责任公司 Jigger mechanism of excavating pump
KR20100073508A (en) * 2008-12-23 2010-07-01 두산인프라코어 주식회사 Power transmission apparatus for hybrid construction machinery
CN201679916U (en) * 2010-05-07 2010-12-22 中国第一汽车集团公司 Two-gear gearbox assembly for electric bus

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105270167A (en) * 2014-07-25 2016-01-27 浙江中力机械有限公司 Electric variable-speed drive system and use method thereof
CN105896812A (en) * 2014-10-23 2016-08-24 广西机电职业技术学院 Integrated high-torque efficient motor with long service life
CN105896812B (en) * 2014-10-23 2019-03-15 广西机电职业技术学院 Integral type high torque motor
CN105672395A (en) * 2016-03-24 2016-06-15 徐州徐工特种工程机械有限公司 Auxiliary supporting system
CN111527328A (en) * 2017-12-19 2020-08-11 采埃孚股份公司 Electric drive for a working machine
CN111527328B (en) * 2017-12-19 2023-12-19 采埃孚股份公司 Electric drive for a work machine
CN110816296A (en) * 2019-12-03 2020-02-21 徐工集团工程机械股份有限公司科技分公司 Three-motor novel pure electric loader drive control system
CN112252398A (en) * 2020-11-04 2021-01-22 常州市力烨重型设备科技有限公司 Electric loader
CN112572122A (en) * 2020-12-28 2021-03-30 刘宗锋 Power assembly of pure electric loader

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Application publication date: 20120222